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Kingsman ZCV39N Installation Instructions Manual

Zero clearance vented gas fireplace heater
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Model Numbers:
Certified to:
Model Numbers:
Certified to:
This appliance may be installed in an aftermarket, permanently located, manufactured home (USA
only) or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified kit is used.
WARNING: If the information in these instructions are not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
-Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
-WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's instructions.
If you cannot reach your gas supplier, call the fire department
-Installation and service must be performed by a qualified installer, service agency or the gas
supplier.
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
⚠WARNING
A barrier designed to reduce the risk of burns from the hot
viewing glass is provided with this appliance and shall be
installed.

Installation Instructions

ZCV39N, ZCV39NE, ZCV39LP, ZCV39LPE
ZCV42N, ZCV42NE, ZCV42LP, ZCV42LPE
ANSI Z21.50-2012, CSA 2.22-2012, CGA 2.17-M91
ZERO CLEARANCE VENTED GAS FIREPLACE
ZCV39NH, ZCV39NHE, ZCV39LPH, ZCV39LPHE
ZCV42NH, ZCV42NHE, ZCV42LPH, ZCV42LPHE
ANSI Z21.88a-2012, CSA 2.33a-2012, CGA 2.17-M91
ZERO CLEARANCE VENTED GAS FIREPLACE HEATER
HOT GLASS WILL
CAUSE BURNS
DO NOT TOUCH GLASS
UNTIL COOLED.
NEVER ALLOW CHILDREN
TO TOUCH GLASS.
BENTLEY
For Propane Horizontal
installations the venting must
be an additional one foot
above the minimum vertical
rise off the flue before going
horizontal.
A Division of R-Co. Inc.
2340 Logan Ave.
Winnipeg, Manitoba Canada
R2R 2V3 Ph.: (204) 632-1962
Printed in Canada March 3, 2014
Part# 39ZCV-MAN

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  • Page 1: Installation Instructions

    Installation Instructions Model Numbers: ZCV39N, ZCV39NE, ZCV39LP, ZCV39LPE ZCV42N, ZCV42NE, ZCV42LP, ZCV42LPE Certified to: ANSI Z21.50-2012, CSA 2.22-2012, CGA 2.17-M91 ZERO CLEARANCE VENTED GAS FIREPLACE BENTLEY Model Numbers: ZCV39NH, ZCV39NHE, ZCV39LPH, ZCV39LPHE ZCV42NH, ZCV42NHE, ZCV42LPH, ZCV42LPHE Certified to: ANSI Z21.88a-2012, CSA 2.33a-2012, CGA 2.17-M91...

  • Page 2: Table Of Contents

    Table of Contents INFORMATION Table of Contents……………………………………………………………..............Glass Safety / Termination Cap Safety- All Units……………………………………………………………………….. Warnings, Installations, and Operations…………………………………..............Pre-installation Questions and Answers…………………………………..............Operating Instructions………………………………………………………..............Recommendations for Finishing of Clean View Installations................. Mobile Home/Manufactured Housing Installation……………………..............Nailing Tab Guide..............................ZCV39 / ZCV42 Framing Your Gas Fireplace…………………………………………………………………………... ZCV39 INSTALLATION Locating Your Appliance / Fireplace Dimensions………………………………………………………………………..
  • Page 3 Gas Conversion for Modulator – PART C……………………………………………………………………………….. Burner Removal / Burner System Removal / Installation………………………………………………………………. IPI SECTION IPI Electronic Ignition System……………………………………………………………………………………………... Remote Control Operation………………………………………………………………………………………………… IPI Electronic Ignition Parts List – Standard System…………………………………………………………………… Configuration 1: Basic Manual Hi / Lo and manual Off………………………………………………………………… Configuration 2: Remote On / Off and manual Hi / Lo…………………………………………………………………..

  • Page 4: Glass Safety / Termination Cap Safety- All Units

    -Glass Safety- All Units IT IS THE RESPONSIBILITY OF THE HOME OWNER TO ENSURE THAT NO ONE TOUCHES A HOT APPLIANCE. If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance. Any safety screen, guard, or barrier removed for servicing the appliance, must be replaced prior to...

  • Page 5: Warnings, Installations And Operations

    Warnings, Installations and Operations Installation Regulations This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1- NFPA 54 when installed in the United States. This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the National Electrical Code;...

  • Page 6: Operations And Maintenance Instructions

     Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they provide a primary heat source.  This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance. NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home.

  • Page 7: Pre-Installation Questions And Answers

    Pre-installation Questions and Answers About curing of the paint Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used.

  • Page 8: Recommendations For Finishing Of Clean View Installations

    Recommendations for Finishing of Clean View Installations When finishing the wall around the fireplace, it is critical that the wall covering be fastened properly. It is acceptable to pre-drill holes and use self-tapping screws which may be used to fasten a backer for tile, marble, etc. Screws being installed through non-combustible board should be self-tapping type with a maximum length of 2 inches.

  • Page 9: Mobile Home/Manufactured Housing Installation

    Mobile Home/Manufactured Housing Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.

  • Page 10: Nailing Tab Guide

    ZCV39 / ZCV42 Framing- Nailing Tab Guide [Qty]2 Nailing Tabs are located on each side of the front frame. These Nailing Tabs can be used in two ways: 1/2” Drywall Flush with Face of Fireplace – Framing Flush with Face of Fireplace -Fireplace to be covered Fireplace and Combustible Wall to be covered with Non-Combustibles (e.g.

  • Page 11: Zcv39 / Zcv42 Framing Your Gas Fireplace

    ZCV39 / ZCV42 Framing Your Gas Fireplace This section is intended for qualified installers only. Before beginning, make note of where the gas and electrical accesses are located on the unit. This will streamline the construction process. Furthermore, familiarize yourself with the venting and clearance requirements (see Venting section) for this appliance.

  • Page 12: Locating Your Appliance / Fireplace Dimensions

    ZCV39 Locating Your Appliance LOCATION KEY: Flat on Wall Across the Corner As an Island As a Room Divider Flat on Wall Corner Exterior Wall See Mantel Leg Clearances Instruction for the proper placement of fireplace. Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).

  • Page 13: Framing Dimensions

    ZCV39 Framing Dimensions Determine whether face of fireplace will be:  Flush with finished wall (e.g., for surround, cultured stone or other non combustible covering).  Flush with framing (to be covered with concrete board for a Flat Wall appearance). Refer to Nailing Tab Guide section also.

  • Page 14: Facing Requirements

    ZCV39 Facing Requirements Required Non-Combustible Areas NOTE: ANY MATERIALS COVERING THE FACE OF THE FIREPLACE MUST BE NON-COMBUSTIBLE (Shaded area). FIREPLACE WITH SCREEN ONLY (AS SHIPPED) SHOWN HERE. Screens and surrounds with screen require a 5/16” space on all sides to allow for installation & removal. Refer to Facing Material Dimension Requirements section.

  • Page 15: Facing Material Dimension Requirements

    ZCV39 Facing Material Dimension Requirements If protruding facing materials (i.e., concrete board, brick or tile) are to be used:  A Tile Lip Kit is available: ZCV-TLK. Follow instructions included with kit to use.  Screens and surrounds with screen require a minimum 5/16” space on top to allow for installation & removal.
  • Page 16 ZCV39 Facing Material Dimension Requirements (Continued) If protruding facing materials (i.e., concrete board, brick or tile) are to be used:  A Tile Lip Kit is available: ZCV-TLK. Follow instructions included with kit to use.  Screens and surrounds with screen require a minimum 5/16” space on top to allow for installation & removal. ...

  • Page 17: Zcv-Tlk Optional Tile Lip Kit

    MQZCV39DD Designer Door Facing Material Dimension Requirements If protruding facing materials (i.e., concrete board, brick or tile) are to be used:  A Tile Lip Kit is available: ZCV-TLK. Follow instructions included with kit to use.  A minimum 1/8” space on top & sides is required to allow for installation & removal. ...

  • Page 18: Mantel Clearances

    39ZCV Mantel Clearances Before installing any mantels it is important to determine the combustibility of its material(s). There are two types of mantels to consider: Combustible and Non-Combustible. A Combustible Mantel is one that consists of material(s) that may discolor, combust, or lose its integrity in the presence of heat.

  • Page 19: Clearance To Combustibles

    ZCV39 Clearance to Combustibles Clearance to Combustibles ZCV39 36” [92cm] Front 0” [0cm] Back (from Stand-offs) 0” [0cm] Side (from Stand-offs) 0” [0cm] Floor* 55-1/2” [141cm] Minimum Ceiling Height (from bottom of fireplace) 0” [0cm] Top (from Stand-offs) 4” [10.2cm] Top of 90°...

  • Page 20: Locating Your Appliance / Fireplace Dimensions

    ZCV42 Locating Your Appliance LOCATION KEY: Flat on Wall Across the Corner As an Island As a Room Divider Flat on Wall Corner Exterior Wall See Mantel Leg Clearances Instruction for the proper placement of fireplace. Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).

  • Page 21: Framing Dimensions

    ZCV42 Framing Dimensions Determine whether face of fireplace will be:  Flush with finished wall (e.g., for surround, cultured stone or other non combustible covering).  Flush with framing (to be covered with concrete board for a Flat Wall appearance). Refer to Nailing Tab Guide section also.

  • Page 22: Facing Requirements

    ZCV42 Facing Requirements Required Non-Combustible Areas NOTE: ANY MATERIALS COVERING THE FACE OF THE FIREPLACE MUST BE NON-COMBUSTIBLE (Shaded area). FIREPLACE WITH SCREEN ONLY (AS SHIPPED) SHOWN HERE. Screens and surrounds with screen require a 5/16” space on all sides to allow for installation & removal. Refer to Facing Material Dimension Requirements section.

  • Page 23: Facing Material Dimension Requirements

    ZCV42 Facing Material Dimension Requirements If protruding facing materials (i.e., concrete board, brick or tile) are to be used:  A Tile Lip Kit is available: ZCV-TLK. Follow instructions included with kit to use.  Screens and surrounds with screen require a minimum 5/16” space on top to allow for installation & removal.
  • Page 24 ZCV42 Facing Material Dimension Requirements (Continued) If protruding facing materials (i.e., concrete board, brick or tile) are to be used:  A Tile Lip Kit is available: ZCV-TLK. Follow instructions included with kit to use.  Screens and surrounds with screen require a minimum 5/16” space on top to allow for installation & removal. ...

  • Page 25: Zcv-Tlk Optional Tile Lip Kit

    MQZCV42DD Designer Door Facing Material Dimension Requirements If protruding facing materials (i.e., concrete board, brick or tile) are to be used:  A Tile Lip Kit is available: ZCV-TLK. Follow instructions included with kit to use.  A minimum 1/8” space on top & sides is required to allow for installation & removal. ...

  • Page 26: Mantel Clearances

    42ZCV Mantel Clearances Before installing any mantels it is important to determine the combustibility of its material(s). There are two types of mantels to consider: Combustible and Non-Combustible. A Combustible Mantel is one that consists of material(s) that may discolor, combust, or lose its integrity in the presence of heat.

  • Page 27: Clearance To Combustibles

    ZCV42 Clearance to Combustibles Clearance to Combustibles ZRB46 36” [92cm] Front 0” [0cm] Back (from Stand-offs) 0” [0cm] Side (from Stand-offs) 0” [0cm] Floor* 59.5” [151cm] Minimum Ceiling Height (from bottom of fireplace) 0” [0cm] Top (from Stand-offs) 3-1/2” [8.9] Top of 90°...

  • Page 28: Zcv39Css / Zcv42Css Child Safety Screen Installation

    ZCV39CSS / ZCV42CSS Child Safety Screen Installation Contents of Kit: [1] Child Safety Screen- Ready to Install Assembly Instructions: Attach screen to fireplace as per instructions below. ⚠ WARNING: Wait until unit is COMPLETELY cool before touching glass or attempting to install or remove Child Safety Screen.

  • Page 29: Zcv39 / Zcv42 Surround Installations

    ZCV39 / ZCV42 Surround Installations Each Kit contains surround and [8] DT screws. NOTE: ZCV39CSS or ZCV42CSS Safety Screen is required to use these surrounds.  All surrounds are mounted onto Screen as described below. Screen and surround are then mounted on unit as described in Child Safety Screen Installation section.

  • Page 30: Mqzcv39Dd / Mqzcv42Dd Designer Door Installations

    MQZCV39DD / MQZCV42DD Designer Door Installations Each Kit contains: Back Frame, Front Frame, and Screen.  If protruding facing materials (i.e., concrete board, brick or tile) are to be used, refer to Facing Material Dimension Requirements section.  Designer Doors require a minimum 1/8” space on top and sides to allow for installation & removal. ...

  • Page 31: Zcv39 / Zcv42 51Uhs Box / Component Locations

    COMPONENT LOCATIONS (See Each Section For Connections & Wiring) NOTE: The gas line connection may be made of 1/2” rigid pipe or an Approved Kingsman Flex Connector, such as FP15GC. Since some municipalities have additional local codes, it is always best to consult your...

  • Page 32: Zcv39 / Zcv42 Z46Fk Fan Kit Installation

    ZCV39 / ZCV42 Z46FK Fan Kit Installation ⚠ WARNING The fan can be installed through the side of the fireplace. Electrical Grounding Instructions This appliance is equipped with a three prong (grounding) plug for your protection against If fireplace is already installed, the shock hazard and should be plugged directly into a properly grounded three-prong burner pan must be removed to receptacle.

  • Page 33: Fan Speed Control Outside Of Fireplace

    Split Receptacle- Fan Speed Control Outside of Fireplace If you plan to locate the variable speed control switch for the fan outside of the fireplace and you require a constant source of AC power inside the unit for another accessory such as lights or an IPI valve system, follow one of the procedures below.

  • Page 34: Zcv39Pl / Zcv42Pl Porcelain Liner Installation

    ZCV39PL / ZCV42PL Liner Installation ⚠ WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. ZCV39PL / ZCV42PL Consists of: [1] –...

  • Page 35: Zcv39Rl / Zcv42Rl Brick Liner Installation

    ZCV39RL / ZCV42RL Brick Liner Installation ⚠ WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. Step One: Remove Log Holder. Step Two: Place Back Liner against back wall of firebox.

  • Page 36: Zcv39Gt/ Zcv42Gt Glass Tray Setup

    ZCV39GT/ ZCV42GT Glass Tray Setup Parts List: [1] Glass Tray,[2] Pilot Shields, [1] Glass Retainer, [3] DT Screws. Installation: Remove Log Holder and Log Grate. Place Glass Tray over Burner. Insert Pilot Cover into slots in Glass Tray. Glass Tray sits behind Door Latch Screws. ⚠...

  • Page 37: Ulk2 Universal Light Kit

    ULK2 Universal Light Kit ( Optional Accent Lighting Kit) Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada. Contents of Kit:  [2] 12V Halogen Lamps  Lamp Plate with Insulated Studs & wiring ...
  • Page 38 Screw Screw ZCV39 / ZCV42 STEP 3: Place Lamps in position in firebox. Attach to fireplace with a single screw at the locations shown above for each unit. Lamps can be placed facing upward or sideways. Replace burner and false bottom if used, along with pilot shield.

  • Page 39: Log F3 Setup

    ZCV39 / ZCV42 Log F3 Pull Up [4] Log Tabs *Lava Rock *Insulation Wool *Embers *Vermiculite Pull up [4] Log Tabs on Burner. *These items are supplied with the fireplace. Match with Holes in Logs 3 & 4. Logs 1 & 2 are placed against back wall of firebox. Embers &...

  • Page 40: Rbcb1 Cannonballs

    RBCB1 -Cannonballs- Installation Instructions *Must be used with ZCV39GT/ ZCV42GT Glass Tray Assorted size and colors. Place randomly as desired inside fireplace. Can be used with MQ Glass, MQ Ember, and / or Lava Rock. Do not place Cannonballs directly on burner ports. If sooting occurs change position of or remove affected objects.

  • Page 41: Mq Dealer Accessories For Zcv39 / Zcv42

    MQ Dealer Accessories for ZCV39 / ZCV42 The following Accessories are available through MQ Dealers only.  GLASS (MQG5W, MQG5C, MQG5A, MQG5B, MQG5ZG) ACCESSORY ITEM DESCRIPTION If you wish to use this media evenly spread the glass embers onto the false bottom and burner.
  • Page 42 MQ39D Driftwood Log Set- 4pcs - Must be used with ZCV39GT/ ZCV42GT Glass Tray NOTE  Pilot Area Must Not Be Covered, as delayed ignition can occur. Insulation Wool & MQ EMBER (shown, supplied with Base Unit), or MQ Glass can be placed on Burner.
  • Page 43 MQ STONE DECORATIVE STONE SET- Must be used with ZCV39GT/ ZCV42GT Glass Tray MQ Stone can be placed on or around Burner. Lava Rock (Supplied with Base MQ EMBER (shown) can be placed on Burner. Unit). Do not place on Burner. MQ Glass can be placed on Burner and Glass Tray.

  • Page 44: Mq Log F9 Setup

    MQ Log F9 Setup Pull Up [4] Log Tabs *Embers *Lava Rock Pull up [4] Log Tabs on Burner. Match with Holes in Logs 3 & 4. *Insulation Wool *Vermiculite *These items are supplied with the fireplace. Logs 1 & 2 are placed against back wall of firebox. Logs 3 &...
  • Page 45 ⚠ WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. Embers & Insulation Wool on Burner Lava Rock & Vermiculite on Firebox Bottom...

  • Page 46: Door And Glass Information

     Do not strike or abuse the glass. Glass Replacement ZCV39N, ZCV39NE, ZCV39LP, ZCV39LPE, ZCV42N, ZCV42NE, ZCV42LP, ZCV42LPE must use tempered glass. Must be 5mm thick. Only Robax ceramic or coated Neoceram glass may be used for replacement for Models ZCV39NH, ZCV39NHE, ZCV39LPH, ZCV39LPHE, ZCV42NH, ZCV42NHE, ZCV42LPH, and ZCV42LPHE.

  • Page 47: Gas Line Installation

    1/2 PSIG (3.5 KPa). NOTE: The gas line connection may be made of 1/2” rigid pipe or an Approved Kingsman Flex Connector, such as FP15GC.

  • Page 48: Millivolt System, Lighting, And Burner Control

    Millivolt System, Lighting, and Burner Control FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. BEFORE LIGHTING  This appliance has a pilot which must be lighted by hand. When Immediately call your gas supplier from a neighbour’s phone.

  • Page 49: Troubleshooting The Gas Control System

    Troubleshooting the Gas Control System WARNING BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. Before troubleshooting the gas control system, be sure external gas shut off is in the "On" position. Problem Possible Causes Corrective Action Spark igniter will not light. Defective or misaligned Check for spark at electrode and pilot: if no spark and electrode wire is electrode at pilot.

  • Page 50: Burner System Maintenance

    Burner System Maintenance It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This operation should be performed by your dealer or a qualified technician. -CAUTION- Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to the appliance.
  • Page 51 Gas Conversion Part A ZCV39 / ZCV42 IMPORTANT: Always check for gas leaks with a soap and water solution. DO NOT USE OPEN FLAME FOR LEAK TESTING. Main Burner Air Shutter & Screw Pilot Orifice Main Burner Orifice Brass Nipple Hi / Lo Regulator 1.

  • Page 52: Gas Conversion Kit For Top Convertible Pilot Part B

    installationinstructions gas conversion kit for top convertible pilot series 0190XYZ) Instructions for converting SIT 190 series pilot burner injector from NG to LPG and from LPG to NG only. This information should be considered as supplemental to the Appliance Manufacturer's Instructions. Warning! The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.

  • Page 53: Gas Conversion For Modulator - Part C

    Gas Conversion for Modulator – PART C WARNING!- WARNING!-...

  • Page 54: Burner Removal / Burner System Removal / Installation

    ZCV39 / ZCV42 Burner Removal To remove grate, remove two [2] screws from grate bar assembly. To remove burner, remove four [4] screws from burner. Slide burner to the left and lift to remove. -⚠ WARNING- Turn off Unit and allow to cool before cleaning.

  • Page 55: Ipi Electronic Ignition System

    IPI Electronic Ignition System Overview The IPI system is an advanced burner controller that Cover provides you with the option of having either a Standing- Pilot, or an intermittent igniting system. This alternating Backup mode is controlled by the CPI/IPI Switch (Continuous Pilot Battery Ignition/Intermittent Pilot Ignition) located on the IPI System Pack...

  • Page 56: Remote Control Operation

    -Remote Control Operation- The Proflame GTM is configured to control the on/off main burner operation, its flame levels, and provides on/off and Smart thermostatic control of the appliance. Transmitter Remote Receiver Transmitter Room Thermostat ( Transmitter Operation) The Transmitter is powered by 3 AAA type batteries. A Mode The Remote Control can operate as a room thermostat.

  • Page 57: Ipi Electronic Ignition Parts List - Standard System

    IPI Electronic Ignition Parts List – Standard System ITEM NO. PART NO. DESCRIPTION 1006-P002si Valve IPI Hi/Lo NG 1006-P003si Valve IPI Hi/Lo LP *1002-P047si Pilot Assembly-LP -24” Wire *1002-P033si Pilot Assembly-NG -24” Wire 1002-P017si Spark Electrode (with wire) *1002-P119si Spark Electrode (with wire- 35” Length) 1002-P903si Electrode Flame Sensor *1002-P910si...

  • Page 58: Configuration 1: Basic Manual Hi / Lo And Manual Off

    Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.

  • Page 59: Configuration 2: Remote On / Off And Manual Hi / Lo

    Receiver Module .584.523/521/221 1001-P221SI Receiver Module .584.523/521/221 1001-P221SI...

  • Page 60: Operating The Receiver Without Batteries For Gt / Egt / Gtm / Egtm Remote Controls

    Operating the Receiver Without Batteries For GT / EGT / GTM / EGTM Remote Controls -Wiring Harness P/N 1002-P906si required for both IPI & Millivolt systems. -Millivolt Systems will also require Power Adapter P/N 1002-P850si. The Remote Receiver & IPI or Millivolt system can be powered by the AC Adapter. This is advantageous if you do not want to use batteries.

  • Page 61: Configuration 3: Remote On/Off, Variable Hi/Lo, And Fan

    Configuration #3: Remote ON/OFF, variable HI/LO, and fan capabilities. Refer to the fan installation/removal section for fan installation.

  • Page 62: Electronic Ignition Lighting Instructions

    Electronic Ignition Lighting Instructions If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed. FOR YOUR SAFETY READ BEFORE LIGHTING: A.

  • Page 63: Vent Termination

    The gas fireplace is approved to be vented either through the side wall or vertically through the roof. F - Clearance under veranda, porch, deck or balcony 12 inches 1 This appliance is approved with Kingsman flex vent system. (30cm) minimum. 4 US 5 ONLY VENTING COMPONENTS SPECIFICALLY APPROVED G - Clearance from a perpendicular inside wall or outer corner to AND LABELED FOR THIS FIREPLACE MAY BE USED.

  • Page 64: General Vent Installation

    General Vent Installation Information This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex (Z-Flex) Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with Simpson-Duravent Direct Vent system (Model DV-GS Series), BDM Pro Form Direct Vent, Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp.

  • Page 65: Venting Routes And Components

    Feet Meters Feet Meters degree bend. 48” (ZCV39N) The maximum vertical run is 43 ft./13.1meters. Special Note: For each 45 degree bend installed in the 52-1/2” (ZCV42N) horizontal run, the length of the horizontal run must be reduced 60” (ZCV39LP) by 18”...

  • Page 66: Z47St24 / Z47St36 Horizontal Snorkel Terminations

    Z47ST24 / Z47ST36 Horizontal Snorkel Terminations Two snorkel terminations are available if a vertical rise is necessary on the exterior side of a building: Z47ST24 (24” Tall, 14-1/2” Center to Center) Z47ST36 (36” Tall, 26-1/2” Center to Center) Follow standard horizontal venting installation procedures. If the Snorkel Termination is to be located below grade, a window well is recommended with adequate and proper drainage as per local codes.

  • Page 67: Venting Straight Up Through Roof

    Venting Straight Up Through Roof An Attic Insulation Shield must be installed where the vent passes from a lower living space into an attic space where the chimney is not enclosed. It is designed to keep insulation materials away from the chimney. When installing the Attic Insulation Shield where the chimney passes from a living space to an attic space, install the shield from below and nail in place using 1"...
  • Page 68 -Restrictor- Remove for Runs Under 15 Feet Clearances in horizontal venting. FDVVT40 43ft Straight-through roof support configuration; b) Flex bend configuration; c) Termination mounting...

  • Page 69: 58Pvh Dimensions

    58PVH-Dimensions 12-1/2" 13" 1-1/2" 1/2" 10-5/8" 13" 10-5/8" 5" 11" 8-1/8" 1-1/4" 16" 13" 8-1/8" 5" 11" 11" 11-1/8" 11-3/8"...

  • Page 70: Installation Overview

    PVH58 INSTALLATION OVERVIEW The PVH58 Horizontal Power Vent is approved for the following models only: MQRB4436, MQRB5143, MQRB6961, ZRB46, ZCV39, ZCV42 Either Hard Pipe or Flex Pipe can be used, along with the appropriate adapter kit. The Following Steps Are Required To Install The PVH58 Horizontal Power Vent: ...

  • Page 71: Pvh58 Venting Clearances

    PVH58 VENTING CLEARANCES Note: Clearances are to the edge of terminal plate, add 5-1/2" to clearances to arrive at center line. Note: Local Codes or Regulations may require different clearances. A. Clearance above a veranda, porch, deck, or balcony or other combustible surface is 27”. Clearance above grade is12in [30cm] min.

  • Page 72: Pvh58 Venting- Hard Pipe Or Flex

    PVH58 VENTING HARD PIPE OR FLEX Approved For 4/6-5/8”, 5/8” Hard Pipe The PVH-58 Power Vent is approved for use with DuraVent-DirectVent Pro Direct Vent system (Model DV-GS Series), and AmeriVent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp. Follow installation instructions provided by the appropriate manufacturer for installation of pipe, and adhere to the clearance to combustibles provided in this manual.
  • Page 73 Approved For 4/7”, 5/7” And 7/10” Kingsman Flex (Z-Flex) Pipe Flex Pipe Venting Kingsman Flex pipe is shipped in unexpanded length. When installing pipe expand the lengths. Pipe can be expanded to twice their lengths e.g. 4ft. to 8ft. Fully expand pipe and cut off excess.

  • Page 74: Pvh58 Venting Configurations

    PVH58 VENTING CONFIGURATIONS Refer to Air Intake Adjustment PVH-58 section of this manual to adjust Air Maximum / Minimum Vent Lengths: Intake Shutter. Maximum Vent Length is 125 ft plus six 90° elbows with Air Intake Shutter fully closed. Termination must not be below unit. This power vent can be installed up to 3ft below the installed fireplace on runs less than 100ft and not more than four 90°...

  • Page 75: Pvh58 Wall Thimble Installation

    PVH58 WALL THIMBLE INSTALLATION An 11 inch square opening is required. Center Wall Thimble over the 11 inch square opening and secure both pieces on either sides of the wall. Ensure that cutout is at the lower right corner, as electrical conduit must pass through this area. Cutout At Lower Telescopic Wall Thimble Right Corner when...

  • Page 76: Pvh58 Wiring Harness Connections

    PVH58 Wiring Harness Connections WARNING WARNING WARNING Electrical Grounding Instructions – A qualified electrician must connect This appliance is equipped with a Label all wires prior to disconnection electrical wiring to junction outlet for three – pronged (grounding) plug for when servicing controls.

  • Page 77: Pvh58 Millivolt System Connections

    PVH58 Millivolt System Connections GREEN/GRND 10ft Double Pole Switch Wiring Harness for Millivolt Systems. BLACK BROWN Connects to Double Pole Switch as Shown. A 20ft extension harness can be ordered. See Wiring Harness Connections WHITE section for installation of extension harness. Route Switch DOUBLE POLE Wiring Harness...
  • Page 78 Connect to TH and TH / TP Tabs on Valve Connect to Power Vent Cable Connect to Double Pole Switch Cable Plug into120v AC Outlet MILLIVOLT POWER VENT CONTROL MODULE FIREPLACE IS SUPPLIED WITH ONE JUNCTION BOX. ADDITIONAL OUTLETS DOUBLE POLE SWITCH MAY BE REQUIRED.

  • Page 79: Pvcm Schematic - Millivolt

    PVCM Schematic - Millivolt...

  • Page 80: Pvh58 Ipi System Connections

    PVH58 IPI SYSTEM CONNECTIONS Mount Power Vent Control Module in Fireplace. NOTE: Fireplace glass door must be removed to Install or remove Power Vent Control Module. Power Vent Control Module Mounted inside fireplace. NOTE: MODELS EQUIPPPED WITH MILLIVOLT/ WIRING STANDING PILOT IGNITION: HARNESS Downward vertical vent runs are NOT permitted.

  • Page 81: Pvh58 Basic Ipi System Connections

    PVH58 Basic IPI System Connections RECOMMENDED METHOD OF CONNECTION: First ensure the entire IPI system is working properly without connecting any Power Vent components. Then connect the Power Vent Control Module.  PV1A – Valve  PV1B – Orange Wire on 912 Harness ...

  • Page 82: Pvh58 All Ipi System Connections

    PVH58 All IPI System Connections RECOMMENDED METHOD OF CONNECTION: First ensure the entire IPI system is working properly without connecting any Power Vent components. Then connect the Power Vent Control Module.  PV1A – Valve  PV1B – Orange Wire on 912 Harness ...

  • Page 83: Pvcm Schematic - Ipi

    PVCM Schematic - IPI...

  • Page 85: Pvh58 Air Intake Adjustment

    PVH58 Air Intake Adjustment The PVH58 is shipped with the air intake adjustment fully closed. This will produce maximum draw at the fireplace. Longer runs require more draw, while shorter runs require less. If flame pattern is slow and lazy, and sooting is occurring, more draw is required. If flame pattern is running too fast, less draw is required.

  • Page 86: Pvh58 Troubleshooting

    PVH58 Troubleshooting NOTE: Before connecting Power Vent Control Module, ensure that all other systems and accessories (Remote Control, Fan, Lights, etc.) are connected and working properly. !WARNING BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. BEFORE TROUBLESHOOTING THE GAS CONTROL SYSTEM, BE SURE EXTERNAL GAS SHUT OFF IS IN THE "ON" POSITION.

  • Page 87: Pvh58 Parts List

    PVH58 Parts List PVH58 HORIZONTAL POWER VENT TERMINATION: Listed for Canada and USA NUMBER DESCRIPTION ZCV39 & ZCV42 VENTING AND VENTING ADAPTERS -For fireplaces to be converted to hard pipe (Duravent-DirectVent Pro, etc.) at the fireplace: ZDVDFA Duravent Fireplace Adapter ZDVDIA Duravent Pipe Increaser (Adapts 4/6-5/8”...

  • Page 88: Zcv39 Parts List

    3927ZDV-P601 Transformer MET60-1 Baffle Conversion Kit ZCV39 Options – MQ Dealer Only - 39ZCV-BCKNG NG Heater/ upgrade Kit for ZCV39N / NE to ZCV39NH /NHE Heavy Iron Door (38”W x 34-3/8”) Black MQ39DD1BL 39ZCV-BCKLP LP Heater / upgrade Kit for ZCV39LP / LPE Heavy Iron Door (38”W x 34-3/8”) Black...
  • Page 89 Frame Control Variable Speed KBWC-13BV 1000-085 FP15GC Stainless Steel Gas Connector Kingsman Fireplace Venting Horizontal Vent Starter Kit - 3 FT Length ZDVHSK Horizontal Vent Termination, Wall Thimble, 36” Flex Pipe, Mill Pac Horizontal Vent Starter Kit - 5 FT Length...

  • Page 90: Zcv42 Parts List

    ZCV42 Parts List ZCV42RRH Refractory Liner Red Herringbone Fireplace Part Numbers ZCV42RLS Refractory Liner Stacked Brick ZCV42N (Millivolt) Fireplace Decorative rated, NG, ZCV42PL Porcelain Reflective Liner Tempered Glass, Safety Screen ZCV42NH (Millivolt) Fireplace Heater rated, NG, Ceramic Glass, Safety Screen Optional Fan Kit / Blower ZCV42NE (IPI) Fireplace Decorative Rated NG,...
  • Page 91 Frame Control Variable Speed KBWC-13BV 1000-085 FP15GC Stainless Steel Gas Connector Kingsman Fireplace Venting Horizontal Vent Starter Kit - 3 FT Length ZDVHSK Horizontal Vent Termination, Wall Thimble, 36” Flex Pipe, Mill Pac Horizontal Vent Starter Kit - 5 FT Length...

  • Page 92: Limited Lifetime Warranty

    During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

This manual is also suitable for:

Zcv39lpZcv39lpeZcv42nZcv39neZcv42neZcv42lp ... Show all

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