Kingsman HBZDV3624 Installation Instructions Manual

Kingsman HBZDV3624 Installation Instructions Manual

“zero clearance” direct vent gas fireplace
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Installation Instructions

are Certified to: ANSI Z21.50-2007,CSA 2.22-2007, CGA 2.17-M91, CSA P.4.1-02
Stock #'s: HBZDV3628N, HBZDV3628LP, HBZDV3632N and HBZDV3632LP
are Certified to: ANSI Z21.88-2005, ANSI Z21.88a / CSA-2.33a-2007, CGA 2.17-M91, CSA P.4.1-02
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified kit is used.
Direct Vent Gas Fireplace
These instructions must be kept with the unit for future reference.
WARNING: If the information in these instructions are not followed exactly, a fire
or explosion may result causing property damage, personal injury or loss of life.
Warning: Improper installation, adjustment, alteration, service or maintenance
can cause property damage, personal injury or loss of life. Refer to this manual.
Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the
If you can not reach your gas supplier, call the fire department.
Listed Certified for USA. and Canada
Model Numbers HBZDV3624, HBZDV3628, HBZDV3632
Stock #'s: HBZDV3624N, HBZDV3624LP
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
"Zero Clearance"
Read this complete manual before beginning installation.

FOR YOUR SAFETY

vicinity of this or any other appliance.
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour's phone.
Printed in Canada January 6, 2009 Part # 36HB-MAN
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962

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Summary of Contents for Kingsman HBZDV3624

  • Page 1: Installation Instructions

    Installation Instructions Listed Certified for USA. and Canada Model Numbers HBZDV3624, HBZDV3628, HBZDV3632 Stock #’s: HBZDV3624N, HBZDV3624LP are Certified to: ANSI Z21.50-2007,CSA 2.22-2007, CGA 2.17-M91, CSA P.4.1-02 Stock #’s: HBZDV3628N, HBZDV3628LP, HBZDV3632N and HBZDV3632LP are Certified to: ANSI Z21.88-2005, ANSI Z21.88a / CSA-2.33a-2007, CGA 2.17-M91, CSA P.4.1-02 This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
  • Page 2 PRE-INSTALLATION QUESTIONS and ANSWERS About curing of the paint Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature sili- cone components, the paint will cure when heat is applied to the appliance as it is first used.
  • Page 3: Table Of Contents

    Kingsman Fireplace part numbers ......36 Kingsman Log Sets Required ....... .36 Kingsman Fireplace Accessories Options .
  • Page 4: Mobile Home/Manufactured Housing Installation

    Mobile Home/Manufactured Housing Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.
  • Page 5: Installation And Operation

    Installation and Operation Installation Regulations Any parts that have to be removed for servicing should be replaced prior to operating this appliance. This gas appliance must be installed by a qualified installer in 5. Installation and repair should be done by a qualified service accordance with local building codes, or in the absence of local person.
  • Page 6: Installation Requirements For The Commonwealth Of Massachusetts

    Installation Requirements for the Commonwealth of Massachusetts In the Commonwealth of Massachusetts, the installer or service agent shall be a plumber or gas fitter licensed by the Commonwealth. When installed in the Commonwealth of Massachusetts or where applicable codes; the unit shall be installed with a CO detector per the requirements listed below.
  • Page 7: Locating Your Appliance

    Locating your Appliance (above or below grade) Installing with Top Vent A - Flat on a wall D - As a room divider B - Across the corner E - Flat on wall corner C - As an island F - Exterior wall Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).
  • Page 8: Framing For Your Gas Fireplace

    Framing for your Gas Fireplace Framing Specifications 5. Hearth is not mandatory but is recommended for aesthetic purposes. For 1. Cold climate installation recommendation: When installing this fireplace HBZDV with louvers combustible floor can raise 1” above the bot- against non insulated exterior wall or chase, it is recom mended that the tom of the fireplace.
  • Page 9: Framing & Facing Requirements Hbzdv36Cvck

    HBZDV36CVCK - Framing and Facing Requirements HBZDV36 WITH HB36CVCK (CLEAN VIEW CIRCULATING KIT) HB36CVCK WITH MQHB36SW SURROUND...
  • Page 10: Installing Clean View Kit (Cvck)

    View Circulating Kit) see Side & Bottom of Horizontal Pipe 1 inch/25.5mm / All Vent Systems framing with CVCK to establish Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems floor heights Vertical Vent Pipe 1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk Direct Temp Systems...
  • Page 11: Mqsw Wall Mount Surround Dimensions

    MQSW Wall Mount Surround Dimensions Concave Convex HB36 HB36 HB42 HB42 HB47 HB47 Installation of MQ Wall Mount Surrounds Remove the old CAP (Control Access Panel), and the Lower CVCK panel by unscrewing the two support screws and drilling out the two rivets. Remove the two upper CVCK mounting screws located at H2 as shown in the figure below.
  • Page 12: Clearances - Mantel & Surrounds

    Clearances - HBZDV36 Mantels & Surrounds Warning: Combustible objects must not be placed on a non-combustible mantel unless the non-combustible mantel meets the minimum height and width require ments for a combustible mantel.
  • Page 13: Mantel Leg Clearances

    Mantel Leg Clearances Mantels Depending on the depth of the fireplace mantel, it may be installed higher or lower from the top of the fireplace opening. See drawings for proper installation height of your combustible mantel. Non-combustible mantels may be installed at any height above the fireplace opening except when using MQHBSW.
  • Page 14: Fan Installation

    Fan Installation for HBZDV 36/42/47 Fan Installation instructions for HBZDV36/42/47 lock into position. To service disc simply pull swivel handle slide towards you while rotating handle to access disc. with or without CVCK (Clean View Circulating Kit) 3. Wire Junction Box to 120v and wall mounted variable speed control. Note: INSTALL FAN KIT BEFORE INSTALLING OPTIONAL Install a duplex outlet to junction box and plug fan into outlet.
  • Page 15: Removing Burner System/Access Cover

    Remove burner by loosening burner retainer tab screws and slide of sealed combustion chamber. Mil Pac part #840099 or Kingsman burner left off orifice. Access cover is now exposed for removal.
  • Page 16: Brick Installation

    Brick Installation INSTALLING BRICK PANELS FOR MODEL HBZDV3624 AND HBZDV3628 1. PLACE REAR BRICK PANEL AGAINST REAR OF FIREPLACE. 2. LOOSEN SCREWS HOLDING BRICK CLIPS IN POSITION. ROTATE CLIPS UP OUT OF THE WAY. PLACE BOT- TOM OF SIDE BRICK OVER FRONT LIP OF FIREPLACE AND ROTATE PANEL INTO POSITION.
  • Page 17: Installation Of Hb Porcelain Liners

    Installation of HB Porcelain Liners - HB36PL 1. Remove Door from the fireplace by unlatching the 2 latches on top of unit. 2. Remove back Log Holder by removing 3 screws from face of Log Holder. The Log Holder will have to be re- installed after the placement of the Back Panel.
  • Page 18: Door And Glass Information

    • Do not strike or abuse glass. Glass Replacement REPLACEMENT GLASS FOR BOTH DIRECT VENT UNITS Model Series HBZDV3624 can use either tem- pered glass or Robax ceramic or coated Neaoceram glass. Must be 5mm thick. Only Robax ceramic or coated Neaoceram glass may be used for replacement for model HBZDV3628 and HBZDV3632.
  • Page 24: Installing Mqrsp3 Rock Platform Assembly

    Installing MQRSP3 Rock Platform Assembly - Fits HBZDV3624-28/4224-28 Installing rock platform to burner system Installing rock platform to burner system with pre-punched holes: without pre-punched holes: 1. Use the rock platform as a template for the holes to be 1. Remove the two factory installed screws located at the back of burner system.
  • Page 25: Mqrock1/Mqrsp3 For Hbzdv3624/28 & 4224/28

    MQROCK1/MQRSP3 for HBZDV3624/28 and HBZDV4224/28 PARTS LIST MQRSP3 (ROCK PLATFORM) 2 SCREWS STEP 1: Remove the 2 grate bar screws and remove the grate STEP 2: Replace/reinstall the 2 screws from the grate bar. bar. STEP 3: Using the rock platform mount holes, attach the rock STEP 4: Fill around the rock platform with lava rock.
  • Page 26 MQROCK1/MQRSP3 for HBZDV3624/28 and HBZDV4224/28 STEP 5: Place rocks #1 onto the burner as shown. Do not place STEP 6: Place rocks #3 into position as shown. Do not place rocks directly onto the burner tubes. rocks directly onto the burner tubes.
  • Page 27: Installation Instructions For Logc60

    Instructions for installing Log Set C-60 for Models HBZDV3632, HBZDV4232, and HBZDV4732 STEP 4: (Note hole on Log 4, bottom of main knot and flat area near end of log.) LOG 1 LOG 5 Raise Log 3 approx. 2 inches and position Log 4 under the top knot of Log 3. Position the hole of Log 4 onto locating lobe of Log 1, lower Log 3 down into place as shown.
  • Page 28: Vent Termination

    The gas fireplace is approved to be vented either through the side wall or vertically through the roof. E - Clearance to unventilated soffit 12 inches (30cm) minimum. This appliance is approved with Kingsman flex vent system and also F - Clearance under veranda, porch, deck or balcony 12 inches (30cm) approved for use with Simpson Duravent Direct Vent System (model minimum.
  • Page 29: Venting Graph

    Venting Routes And Components How To Use The Horizontal Vent Table Since it is very important that the vent system maintain its balance 1. Determine the height of the system and the number of bends between the combustion air intake and the flue gas exhaust, certain lim- required.
  • Page 30: General Vent Installation Information

    General Vent Installation Information This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex(Z-Flex)Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with Simpson-Duravent Direct Vent system (Model DV-GS Series), Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp.
  • Page 31: Venting Vertical

    Venting Straight Up Through Roof Roof Flashing Ensure that you have the proper roof flashing by checking your 1. An Attic Insulation Shield must be installed where the vent passes roof pitch using a level and two rulers, or by using a roof pitch from a lower living space into an attic space where the chimney is card.
  • Page 32: Gas Line Installation

    Gas Line Installation This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA - B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U.S.A. 1.
  • Page 33: Millivolt System, Lighting, & Burner Control

    Millivolt System, Lighting, & Burner Control Recommended Maximum Lead Length (Double Wire) When Using Wall Switch or Thermostat Wire Size Max. Length 14 GA. 100 FT. 16 GA. 64 FT. 18 GA. 40 FT. 20 GA. 25 FT. 22 GA. 16 FT.
  • Page 34: Conversion Kit

    CONVERSION KIT INSTRUCTIONS PLEASE CONFIRM THAT STEP 4 IS UNDERSTOOD BEFORE PROCEEDING WITH CONVERSION. “Warning” This conversion kit shall be installed by a qualified ser- vice agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss...
  • Page 35: Installation Gas Conversion Kit

    GAS CONVERSION KIT FOR TOP CONVERTIBLE PILOT SERIES 019065X Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from NG to LPG Only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions. WARNING! The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.
  • Page 36: Kingsman Fireplace Part Numbers

    Overlays Parts List HB36ADTH Arch Door Frame - Top Half Black Fireplace Part Numbers HB36ADDX Arch Door Frame - Deluxe Black HBZDV3624N Fireplace decorative rated NG, Tempered Glass, HB36ADDA Arch Door Frame - Double Arch Black 22,000 BTU with Glowing Ember Bed, bedroom approved HB36ADDD Arch Door Frame - Double Door Arch Black...
  • Page 37: Kingsman Miscellaneous Parts And Conversion Kits

    #Control Variable Speed KBWC-13BV 1000-306 Thermalcord - Adhesive Back for Door Frame 36HB-310 Ceramic Glass - For All HBZDV3600 36HB-311 Tempered Glass - For HBZDV3624 Model 36HB-123 UPPER DOOR SPRING Conversion Kit (Sit Valve Only) 3624HB-CKLP LP Conversion Kit for HBZDV3624...
  • Page 38: Kingsman Fireplace Venting

    Kingsman Fireplace Venting ZDV48GP Galvanized Pipe 7” Dia. x 48” (Vertical Installations) Catalog ZDVAAF Flashing 7” c/w Storm Collar (1/12 to 7/12) Number Description ZDVAF2 Flashing 7” c/w Storm Collar (8/12 to 12/12) ZDVHSK Horizontal Vent Starter Kit - 3 FT Length ZDVAF3 Flashing 7”...
  • Page 39: Limited Lifetime Warranty

    During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

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