Kingsman HBZDV4224 Installation Instructions Manual

“zero clearance” direct vent gas fireplace
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Installation Instructions

are Certified to: ANSI Z21.50a-2000, CSA 2.22a-2000, CGA 2.17-M91, CSA P.4.1-02
Stock #'s: HBZDV4228N, HBZDV4228LP, HBZDV4232N and HBZDV4232LP
are Certified to: ANSI Z21.88b-2003, CSA-2.33b-2003, CGA 2.17-M91, CSA P.4.1-02
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only)
or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not
convertible for use with other gases, unless a certified kit is used.
Direct Vent Gas Fireplace
These instructions must be kept with the unit for future reference.
WARNING: If the information in these instructions are not followed exactly, a fire
or explosion may result causing property damage, personal injury or loss of life.
Warning: Improper installation, adjustment, alteration, service or maintenance
can cause property damage, personal injury or loss of life. Refer to this manual.
Installation and service must be performed by a qualified installer, service
agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the
If you can not reach your gas supplier, call the fire department.
Listed Certified for USA. and Canada
Model Numbers HBZDV4224, HBZDV4228, HBZDV4232
Stock #'s: HBZDV4224N, HBZDV4224LP
"Zero Clearance"
Read this complete manual before beginning installation.

FOR YOUR SAFETY

vicinity of this or any other appliance.
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour's phone.
Printed in Canada 06/05/30 Part # 42HB-MAN
KINGSMAN INDUSTRIES
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962

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Summary of Contents for Kingsman HBZDV4224

  • Page 1: Installation Instructions

    Installation Instructions Listed Certified for USA. and Canada Model Numbers HBZDV4224, HBZDV4228, HBZDV4232 Stock #’s: HBZDV4224N, HBZDV4224LP are Certified to: ANSI Z21.50a-2000, CSA 2.22a-2000, CGA 2.17-M91, CSA P.4.1-02 Stock #’s: HBZDV4228N, HBZDV4228LP, HBZDV4232N and HBZDV4232LP are Certified to: ANSI Z21.88b-2003, CSA-2.33b-2003, CGA 2.17-M91, CSA P.4.1-02 This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.
  • Page 2 PRE-INSTALLATION QUESTIONS and ANSWERS Why does my fireplace or stove give off odor? It is normal for your fireplace to give off some odor. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installations (e.g.
  • Page 3: Table Of Contents

    Kingsman Fireplace part numbers ....28 Kingsman Log Sets Required ......28 Kingsman Fireplace Accessories Options .
  • Page 4: Mobile Home/Manufactured Housing Installation

    Mobile Home/Manufactured Housing Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.
  • Page 5: Installation And Operation

    Installation and Operation Installation Regulations Any parts that have to be removed for servicing should be replaced prior to operating this appliance. This gas appliance must be installed by a qualified installer in 5. Installation and repair should be done by a qualified service accordance with local building codes, or in the absence of local person.
  • Page 6: Locating Your Appliance

    Locating your Appliance (above or below grade) Installing with Top Vent A - Flat on a wall D - As a room divider B - Across the corner E - Flat on wall corner C - As an island F - Exterior wall Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m).
  • Page 7: Framing For Your Gas Fireplace

    Framing for your Gas Fireplace Framing Specifications 3. Drywall or other material can extend flush with the appliance on the bottom, sides and top of fireplace. (louvered models only) 1. Cold climate installation recommendation: When installing this fireplace 4. When installing horizontal with a 90 degree bend maintain a minimum of against non insulated exterior wall or chase, it is recommended that the two and a half (2.5”) inches above the bend in enclosures.
  • Page 8: Installing Clean View Kit (Cvck)

    / Kingsman Vent Systems Top of Horizontal Pipe inches/38 mm / Kingsman Vent Systems Side & Bottom of Horizontal Pipe 1 inch/25.5mm / Kingsman Vent Systems Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems Vertical Vent Pipe...
  • Page 9: Mantel Leg Clearances

    Mantels & Surrounds Warning: Combustible objects must not be placed on a non-combustible mantel unless the non-combustible mantel meets the minimum height and width requirements for a combustible mantel. Mantels Depending on the depth of the fireplace mantel, it may be installed higher or lower from the top of the fireplace opening. See drawings for proper installation height of your combustible mantel.
  • Page 10: Gas Line Installation

    Gas Line Installation This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA - B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U.S.A.
  • Page 11: Fan Kit Installation

    Fan Installation for HBZDV 36/42/47 Fan Installation instructions for HBZDV36/42/47 lock into position. To service disc simply pull swivel handle slide towards you while rotating handle to access disc. with or without CVCK (Clean View Circulating Kit) 3. Wire Junction Box to 120v and wall mounted variable speed control. Note: INSTALL FAN KIT BEFORE INSTALLING OPTIONAL Install a duplex outlet to junction box and plug fan into outlet.
  • Page 12: Removing Burner System/Access Cover

    Remove burner by loosening burner retainer tab screws and slide of sealed combustion chamber. Mil Pac part #840099 or Kingsman burner left off orifice. Access cover is now exposed for removal.
  • Page 13: Millivolt System, Lighting, & Burner Control

    Millivolt System, Lighting, & Burner Control Recommended Maximum Lead Length (Double Pilot Burner Wire) When Using Wall Switch or Thermostat Adjustment Wire Size Max. Length 1. Remove pilot adjustment cap. 14 GA. 100 FT. 2. Adjust pilot screw to provide 16 GA.
  • Page 14: Brick Installation

    Brick Installation INSTALLING BRICK PANELS FOR MODEL HBZDV4224 AND HBZDV4228 1. PLACE REAR BRICK PANEL AGAINST REAR OF FIREPLACE. 2. LOOSEN SCREWS HOLDING BRICK CLIPS IN POSITION. ROTATE CLIPS UP OUT OF THE WAY. PLACE BOT- TOM OF SIDE BRICK OVER FRONT LIP OF FIREPLACE AND ROTATE PANEL INTO POSITION.
  • Page 15: Door And Glass Information

    Door and Glass Information Removal of the Glass Door Glass Cleaning 1. Remove the door by unlatching the 2 top latches. Simply place 2 It will be necessary to clean the glass periodically. During start-up, fingers in the grooves, pull towards you and lift upwards slightly. condensation, which is normal, forms on the inside of the glass and causes dust, lint etc.
  • Page 21 Instructions for installing Log Set C-60 for Models HBZDV3632, HBZDV4232, and HBZDV4732 STEP 4: (Note hole on Log 4, bottom of main knot and flat area near end of log.) LOG 1 LOG 5 Raise Log 3 approx. 2 inches and position Log 4 under the top knot of Log 3. Position the hole of Log 4 onto locating lobe of Log 1, lower Log 3 down into place as shown.
  • Page 22: Vent Termination

    The gas fireplace is approved to be vented either through the side wall E - Clearance to unventilated soffit 12 inches (30cm) minimum. or vertically through the roof. This appliance is approved with Kingsman flex vent system and also F - Clearance under veranda, porch, deck or balcony 12 inches (30cm) approved for use with Simpson Duravent Direct Vent System (model minimum.
  • Page 23: Venting Graph

    Venting Routes And Components How To Use The Horizontal Vent Table Since it is very important that the vent system maintain its balance 1. Determine the height of the system and the number of bends between the combustion air intake and the flue gas exhaust, certain lim- required.
  • Page 24: General Vent Installation Information

    This gas appliance is approved to be vented either through the side wall or vertically FRAMING DIMENSION through the roof. Only Kingsman venting kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved...
  • Page 25: Venting Vertical

    Venting Straight Up Through Roof Roof Flashing Ensure that you have the proper roof flashing by checking your roof 1. An Attic Insulation Shield must be installed where the vent passes from a pitch using a level and two rulers, or by using a roof pitch card. lower living space into an attic space where the chimney is not enclosed.
  • Page 26: Conversion Kit

    CONVERSION KIT INSTRUCTIONS PLEASE CONFIRM THAT STEP 4 IS UNDERSTOOD BEFORE PROCEEDING WITH CONVERSION. “Warning” This conversion kit shall be installed by a qualified ser- vice agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss...
  • Page 27 GAS CONVERSION KIT FOR TOP CONVERTIBLE PILOT SERIES 019065X Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from NG to LPG Only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions. WARNING! The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.
  • Page 28: Kingsman Fireplace Part Numbers

    Accessories Parts List Z36FK Fan Kit w/Variable Speed Wall Mount Control Fireplace Part Numbers (Temperature Sensing) HBZDV4224N FIREPLACE DECORATIVE RATED NG, Z1MT Thermostat Millivolt Wall Mount TEMPERED GLASS, 24,000 BTU WITH GLOWING Z80PT Thermostat Programmable Digital Millivolt EMBER BED, BEDROOM APPROVED Wall Mount (1F80-40) HBZDV4224LP FIREPLACE DECORATIVE RATED LP, TEMPERED...
  • Page 29: Kingsman Miscellaneous Parts And Conversion Kits

    #CONTROL VARIABLE SPEED KBWC-13BV 1000-306 THERMALCORD - ADHESIVE BACK FOR DOOR FRAME 42HB-310 CERAMIC GLASS - FOR ALL HBZDV4200 42HB-311 TEMPERED GLASS - FOR HBZDV4224 MODEL 36HB-123 UPPER DOOR SPRING Conversion Kit (Sit Valve Only) 4224HB-CKLP LP Conversion Kit for HBZDV4224 4224HB-CKNG...
  • Page 30: Kingsman Fireplace Venting

    Kingsman Fireplace Venting Catalog Number Description ZDV48GP Galvanized Pipe 7” Dia. x 48” (Vertical Installations) ZDVHSK Horizontal Vent Starter Kit - 3 FT Length ZDVAAF Flashing 7” c/w Storm Collar (1/12 to 7/12) Horizontal Vent Termination, Wall Thimble, ZDVAF2 Flashing 7” c/w Storm Collar (8/12 to 12/12) 36”...
  • Page 31: Kingsman Industries Gas Fireplace - Limited Warranty

    During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

This manual is also suitable for:

Hbzdv4232Hbzdv4228

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