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Model Number HBZDV3624, HBZDV3628, HBZDV3632
Stock #'s: HBZDV3628N, HBZDV3628LP, HBZDV3632N and HBZDV3632LP are
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for
use with other gases, unless a certified kit is used.
These instructions must be kept with the unit for future reference.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
Warning: Improper installation, adjustment, alteration, service or maintenance can cause property
damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by
a qualified installer, service agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
For Propane Horizontal installations the venting must be a minimum of one foot vertical off the flue before
going horizontal.
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
Printed in Canada
July 12, 2010
Part # 36HB-MAN
Installation Instructions
Zero Clearance Direct Vent Fireplace
Stock #'s: HBZDV3624N, HBZDV3624LP are
Certified to: ANSI Z21.50b-2009, CSA 2.22b-2009, CGA 2.17-M91
Certified to: ANSI Z21.88-2009, CSA 2.33-2009, CGA 2.17-M91
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Read this complete manual before beginning installation.
FOR YOUR SAFETY
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour's phone.
If you can not reach your gas supplier, call the fire department.
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Summary of Contents for Kingsman HBZDV3624
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Page 1: Installation Instructions
Installation Instructions Model Number HBZDV3624, HBZDV3628, HBZDV3632 Zero Clearance Direct Vent Fireplace Stock #’s: HBZDV3624N, HBZDV3624LP are Certified to: ANSI Z21.50b-2009, CSA 2.22b-2009, CGA 2.17-M91 Stock #’s: HBZDV3628N, HBZDV3628LP, HBZDV3632N and HBZDV3632LP are Certified to: ANSI Z21.88-2009, CSA 2.33-2009, CGA 2.17-M91 INSTALLER: Leave this manual with the appliance. -
Page 2: Pre-Installation Questions And Answers
Pre-installation Questions and Answers About curing of the paint Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. -
Page 3: Table Of Contents
Parts List- Log Sets Required..............Parts List- Fireplace Accessories Options..........Parts List- Kingsman Fireplace Designer Doors........Parts List- Kingsman Burner Assembly and Valve System Parts... 44-45 Parts List- Kingsman Miscellaneous Parts and Conversion Kits.... Parts List- Kingsman Fireplace Venting..........45 Trouble Shooting The Gas Control System.......... -
Page 4: Mobile Home/Manufactured Housing Installation
Mobile Home/Manufactured Housing Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada. -
Page 5: Warnings, Installations And Operations
Warnings, Installations and Operations Installation Regulations This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CGA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1 when installed in the United States. This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the national Electrical Code;... -
Page 6: Installation Requirements For The Commonwealth Of Massachusetts
• Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they provide a primary heat source. • This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance. NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home. -
Page 7: Locating Your Appliance
Locating your Appliance (above or below grade) Installing with Top Vent A - Flat on a wall D - As a room divider B - Across the corner E - Flat on wall corner C - As an island F - Exterior wall Island installation with a top vent is possible as long as the horizon- tal portion of the vent system does not exceed 20 feet (6.1 m). -
Page 8: Framing For Your Gas Fireplace
Framing for your Gas Fireplace Framing Specifications 4. When installing horizontal with a 90 degree bend maintain a minimum of two and a half (2.5”) inches above the bend in enclosures. 1. Cold climate installation recommendation: When installing this fire- place against non insulated exterior wall or chase, it is recom - 5. -
Page 9: Hbzdv36Cvck
HBZDV36CVCK - Framing and Facing Requirements HBZDV36 WITH HB36CVCK (CLEAN VIEW CIRCULATING KIT) HB36CVCK WITH MQHB36SW SURROUND... - Page 10 Side & Bottom of Horizontal Pipe 1 inch/25.5mm / All Vent Systems View Circulating Kit) see Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems framing with CVCK to Vertical Vent Pipe 1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk establish floor heights...
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Page 11: Mqsw Wall Mount Surrounds
MQSW Wall Mount Surround Dimensions Concave Convex HB36 HB36 HB42 HB42 HB47 HB47 Installation of MQ Wall Mount Surrounds Remove the old CAP (Control Access Panel), and the Lower CVCK panel by unscrewing the two support screws and drilling out the two rivets. -
Page 12: Clearances - Hbzdv36 Mantels & Surrounds
Clearances - HBZDV36 Mantels & Surrounds Warning: Combustible objects must not be placed on a non-combustible mantel unless the non-combustible mantel meets the minimum height and width require ments for a combustible mantel. -
Page 13: Mantel Leg Clearances
Mantel Leg Clearances Mantels Depending on the depth of the fireplace mantel, it may be installed higher or lower from the top of the fireplace opening. See drawings for proper installation height of your combustible mantel. Non-combustible mantels may be installed at any height above the fireplace opening except when using MQHBSW. -
Page 14: Fan Installation
Fan Installation for HBZDV 36/42/47 disc assembly on track to lock into position. To service disc simply Fan Installation instructions for HBZDV36/42/47 pull swivel handle slide towards you while rotating handle to access with or without CVCK (Clean View Circulating Kit) disc. -
Page 15: Removing Burner System / Access Cover
Mil Pac er retainer tab screws and slide burner left off orifice. Access part #840099 or Kingsman part # 1000-150MP sealant can cover is now exposed for removal. be purchased from your Kingsman retailer or distributor. -
Page 16: Brick Installation
Brick Installation INSTALLING BRICK PANELS FOR MODEL HBZDV3624 AND HBZDV3628 1. PLACE REAR BRICK PANEL AGAINST REAR OF FIREPLACE. 2. LOOSEN SCREWS HOLDING BRICK CLIPS IN POSITION. ROTATE CLIPS UP OUT OF THE WAY. PLACE BOT- TOM OF SIDE BRICK OVER FRONT LIP OF FIREPLACE AND ROTATE PANEL INTO POSITION. -
Page 17: Installation Of Hb Porcelain Liners - Hb36Pl
Installation of HB Porcelain Liners - HB36PL 1. Remove Door from the fireplace by unlatching the 2 latches on top of unit. 2. Remove back Log Holder by removing 3 screws from face of Log Holder. The Log Holder will have to be re- installed after the placement of the Back Panel. -
Page 18: Door And Glass Information
Glass Replacement REPLACEMENT GLASS FOR BOTH DIRECT VENT UNITS Model Series HBZDV3624 can use either tempered glass or Robax ceramic or coated Neaoceram glass. Must be 5mm thick. Only Robax ceramic or coated Neaoceram glass may be used for replacement for model HBZDV3628 and HBZDV3632. - Page 23 Note: If flame impingement on the rocks causes sooting, you may have to move or remove one or more rocks. Do not place rocks directly over top of the burner tube.
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Page 24: Mqrsp3 Rock Platform Assembly
Installing MQRSP3 Rock Platform Assembly - Fits HBZDV3624-28/4224-28 WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. Installing rock platform to burner system... -
Page 25: Mqrock1/Mqrsp3 For Hbzdv3624/28
MQROCK1/MQRSP3 for HBZDV3624/28 and HBZDV4224/28 WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. PARTS LIST MQRSP3 (ROCK PLATFORM) - Page 26 MQROCK1/MQRSP3 for HBZDV3624/28 and HBZDV4224/28 STEP 5: Place rocks #1 onto the burner as shown. Do not STEP 6: Place rocks #3 into position as shown. Do not place rocks directly onto the burner tubes. place rocks directly onto the burner tubes.
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Page 27: Installing Log Set C-60
Instructions for installing Log Set C-60 for Models HBZDV3632, HBZDV4232, and HBZDV4732 WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. STEP 4: (Note hole on Log 4, bottom of main knot and flat area near end of log.) Raise Log 3 approx. -
Page 28: Gas Line Installation And Gas Specifications
Gas Line Installation This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA - B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U.S.A. 1. -
Page 29: Millivolt System, Lighting, & Burner Control
Millivolt System, Lighting, and Burner Control FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. BEFORE LIGHTING This appliance has a pilot which must be lighted by hand. When •... -
Page 30: Burner System Maintenance
Burner System Maintenance It is recommended to annually inspect and clean the Burner System to prevent malfunction and / or sooting. This operation should be performed by your dealer or a qualified technician. -CAUTION- Before servicing the burner system ensure that the gas supply is turned OFF and disconnect all electrical connections to the appliance. -
Page 31: Conversion Kit Instructions – Part A
Conversion Kit Instructions – PART A Caution The gas supply shall be shut off prior to disconnecting the electrical power, before proceeding with the conversion. PLEASE CONFIRM THAT STEP 4 IS UNDERSTOOD BEFORE PROCEEDING WITH CONVERSION. WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer's instructions and all applicable codes and requirements of the authority having jurisdiction. -
Page 32: Gas Conversion Kit For Top Convertible Pilot Part B
Gas Conversion for Top Convertible Pilot (Series 019065X) – PART B Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from NG to LPG only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions. WARNING: The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer. -
Page 33: Gas Conversion For Modulator - Part C
Gas Conversion for Modulator – PART C WARNING!- WARNING!-... -
Page 34: Ipi Electronic Ignition System
IPI Electronic Ignition System Overview The IPI system is an advanced burner controller that provides you with the option of having either a Standing-Pilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch (Continuous Pilot Ignition/Intermittent Pilot Ignition) located on the IPI System Box. - Page 35 the slide switch to the middle [REMOTE] position and then push the small pushbutton to begin programming. Bring the transmitter close to the receiver and then press the power button [R] on the transmitter. An audible beep will sound to indicate the system is programmed and ready to be used. NOTE: The Remote Receiver module can also be located outside of the appliance to a maximum of 6ft away installed in a certified deep wall switch electrical box (2-3/4”...
- Page 36 Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.
- Page 37 Receiver Module .584.523/521/221 1001-P221SI Receiver Module .584.523/521/221 1001-P221SI...
- Page 38 Receiver Module .584.523/521/221 1001-P221SI Receiver Module .584.523/521/221 1001-P221SI...
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Page 39: Ipi Lighting Instructions
IPI Lighting Instructions WARNING 1. If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. 2. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed. -
Page 40: Vent Termination
F - Clearance under veranda, porch, deck or balcony 12 inches This appliance is approved with Kingsman flex vent system and (30cm) minimum. also approved for use with Simpson Duravent Direct Vent System... -
Page 41: General Vent Installation Information
General Vent Installation Information This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex(Z-Flex)Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with Simpson-Duravent Direct Vent system (Model DV- GS Series), Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp. -
Page 42: Venting Table
Venting Routes And Components How To Use The Horizontal Vent Table Since it is very important that the vent system maintain its bal- 1. Determine the height of the system and the number of bends ance between the combustion air intake and the flue gas required. -
Page 43: Vertical Venting
Venting Straight Up Through Roof Roof Flashing 1. An Attic Insulation Shield must be installed where the vent Ensure that you have the proper roof flashing by checking your passes from a lower living space into an attic space where roof pitch using a level and two rulers, or by using a roof pitch card. -
Page 44: Parts List- Fireplace Part Numbers
Parts List Fireplace Surrounds Fireplace Part Numbers HB36SLPB Surround Slim Line - Polish Brass HBZDV3624N (Millivolt) Fireplace decorative rated NG, Tempered (Coverage 35 1/4” H x 37 1/2” W) HBZDV3624NE (IPI) Glass, 22,000 BTU with Glowing Ember Bed, bedroom approved HB36SLBL Surround Slim Line - Gun Metal Black (Coverage 35 1/4”... -
Page 45: Parts List- Kingsman Miscellaneous Parts And Conversion Kits
Parts List Valve System Parts - New Top convertible SIT (Millivolt) Conversion Kit (Sit Valve Only) (Millivolt) 3624HB-CKLP LP Conversion Kit for HBZDV3624 (Millivolt) 1000-P136WR Thermopile GOAI-524 3624HB-CKNG NG Conversion Kit for HBZDV3624 (Millivolt) 1001-P069SI Electrode Sparker 915.069 TC SIT... -
Page 46: Trouble Shooting The Gas Control System
Trouble Shooting The Gas Control System WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position. Problem Possible Causes Corrective Action Spark igniter will not light. -
Page 47: Limited Lifetime Warranty
During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.
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