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Model Number ZDV3318, ZDV3622, ZDVRB3622
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for
use with other gases, unless a certified kit is used.
These instructions must be kept with the unit for future reference.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
Warning: Improper installation, adjustment, alteration, service or maintenance can cause property
damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by
a qualified installer, service agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
For Propane Horizontal installations the venting must be a minimum of one foot vertical off the flue before
going horizontal.
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
Printed in Canada April 18, 2013 Part # 3318-MAN-II
Installation Instructions
Zero Clearance Direct Vent Fireplace
Stock #'s: ZDV3318N, ZDV3318NE, ZDV3318LP, ZDV3318LPE
ZDV3622N, ZDV3622NE, ZDV3622LP, ZDV3622LPE
ZDVRB3622N, ZDVRB3622NE, ZDVRB3622LP, ZDVRB3622LPE
Certified to: ANSI Z21.88-2009, CSA 2.33-2009, CGA 2.17-M91
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Read this complete manual before beginning installation.
FOR YOUR SAFETY
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour's phone.
If you can not reach your gas supplier, call the fire department.
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Summary of Contents for Kingsman ZDV3318
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Page 1: Installation Instructions
Installation Instructions Model Number ZDV3318, ZDV3622, ZDVRB3622 Zero Clearance Direct Vent Fireplace Stock #’s: ZDV3318N, ZDV3318NE, ZDV3318LP, ZDV3318LPE ZDV3622N, ZDV3622NE, ZDV3622LP, ZDV3622LPE ZDVRB3622N, ZDVRB3622NE, ZDVRB3622LP, ZDVRB3622LPE Certified to: ANSI Z21.88-2009, CSA 2.33-2009, CGA 2.17-M91 INSTALLER: Leave this manual with the appliance. -
Page 2: Pre-Installation Questions And Answers
Pre-installation Questions and Answers About curing of the paint Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used. -
Page 3: Table Of Contents
Fireplace Dimensions....................Nailing Tab Guide......................Framing for your Gas Fireplace..................Framing and Facing Requirements................How To Install Clean View Kit (CVCK)..................Clearances - ZDV3318/3622/3622RB - Mantels & Surrounds............. Mantel Leg Clearances........................ Clearance to Combustibles......................Z36S3622 Surround Installation....................Fan Kit Installation........................ -
Page 4: Recommendations For Finishing Of Clean View Linear Products
Recommendations for Finishing of Clean View Linear Products Only non-combustible materials may be used over the face of the appliance. We recommend that DUROCK (non-combustible material) be tied in to the entire perimeter of the fireplace for durability. Finishing Recommendations (Obtained from professional construction contractors and finishers): ... -
Page 5: Mobile Home/Manufactured Housing Installation
Mobile Home/Manufactured Housing Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada. -
Page 6: Warnings, Installations And Operations
Warnings, Installations and Operations Installation Regulations This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CGA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1 when installed in the United States. This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the national Electrical Code;... -
Page 7: Installation Requirements For The Commonwealth Of Massachusetts
Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they • provide a primary heat source. This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance. •... -
Page 8: Zdv3318 - Locating Your Appliance
F - Exterior wall Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m). ZDV3318 Fireplace Dimensions ZDV3318 CVCK (Clean View Circulating Kit) ZDV3318 Louvered... -
Page 9: Framing For Your Gas Fireplace
ZDV3318 - Framing for your Gas Fireplace Framing Specifications 4. When installing horizontal with a 90 degree bend maintain a minimum of two and a half (2.5”) inches above the bend in enclosures. 1. Cold climate installation recommendation: When installing this fire- 5. -
Page 10: Framing And Facing Requirements
Z33CVCK - Framing and Facing Requirements ZDV3318 WITH Z33CVCK (CLEAN VIEW CIRCULATING KIT) Z33CVCK - with Wall Surround... -
Page 11: Zdv3622 / Zdvrb3622 Locating Your Appliance
ZDV3622 / ZDVRB3622 - Locating your Appliance Installing with Top Vent A - Flat on a wall D - As a room divider B - Across the corner E - Flat on wall corner C - As an island F - Exterior wall Island installation with a top vent is possible as long as the horizontal portion of the vent system does not exceed 20 feet (6.1 m). -
Page 12: Nailing Tab Guide
Z36CVCK Nailing Tab Guide [Qty]2 Nailing Tabs are located on each side of the CVCK front frame. These Nailing Tabs can be used in two ways: 1/2” Drywall Flush with Face of Fireplace –Fireplace -Fireplace to be covered with Framing Flush with Face of Fireplace and Combustible Wall to be covered with Non- Non-Combustibles (e.g. -
Page 13: Framing For Your Gas Fireplace
ZDV3622 / ZDVRB3622 - Framing for your Gas Fireplace Framing Specifications 4. When installing horizontal with a 90 degree bend maintain a minimum of two and a half (2.5”) inches above the bend in enclosures. 1. Cold climate installation recommendation: When installing this fire- 5. -
Page 14: Framing And Facing Requirements
Z36CVCK - Framing and Facing Requirements ZDV3622 / ZDVRB3622 WITH Z36CVCK (CLEAN VIEW CIRCULATING KIT) ADD 5/32 FOR SPACER SCREW... -
Page 15: How To Install Clean View Kit (Cvck)
How To Install Clean View Kit (CVCK) For ZDV3318 / ZDV3622 / ZDVRB3622 / ZDV6000 / ZDV3320 / MQRB3328 / MQZDV3318 / MQZDV3622 WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. -
Page 16: Clearances - Zdv3318/3622/3622Rb - Mantels & Surrounds
CLEARANCES - ZDV3318/3622/3622RB - Mantels & Surrounds Warning: Combustible objects must not be placed on a non-combustible mantel unless the non-combustible mantel meets the minimum height and width require ments for a combustible mantel. -
Page 17: Mantel Leg Clearances
Mantel Leg Clearances Mantels Depending on the depth of the fireplace mantel, it may be installed higher or lower from the top of the fireplace opening. See drawings for proper installation height of your combustible mantel. Non-combustible mantels may be installed at any height above the fireplace opening except when using MQHBSW. -
Page 18: Clearance To Combustibles
ZDV3318 - Clearance to Combustibles Clearance to Combustibles Back (from Standoffs) 0 inches/0 mm Side (from standoffs) 0 inches/0 mm (NOTE -Floor) if installing the appliance directly on Floor 0 inches/0 mm carpeting or other combustible Ceiling (from bottom of fireplace) 60 inches/150 cm... -
Page 19: Z36S3622 Surround Installation
Z36S3622 Surround Installation Surround Size: Each kit contains: (Qty-1) Surround Frame (36”W x 22-1/2”) Side Filler (Qty-2) Surround Side Fillers Z36S3622BL (Left and Right) (Qty-1) Surround Access Cover – SS Only Z36S3622SS Surround Frame (Qty-8) #6 Self Tapping Screws NOTE: 1/2” MUST BE ADDED TO FRAMING DEPTH OF UNIT. See Framing Flush With Face of Fireplace on CVCK Nailing Tab Guide Page. -
Page 20: Fan Kit Installation
Fan Kit Installation Fan installation Instructions for ZDV6000 / 3320 /3318 Wire Junction Box and wall mounted variable speed control to 120v. Install a duplex outlet to junction box and plug fan into /3318MQ / 3622 / 3622RB with or without CVCK (Clean View outlet. -
Page 21: Split Receptacle- Fan Speed Control Outside Of Fireplace
Split Receptacle- Fan Speed Control Outside of Fireplace If you plan to locate the variable speed control switch for the fan outside of the fireplace and you require a constant source of AC power inside the unit for another accessory such as lights or an IPI valve system, follow one of the procedures below. -
Page 22: Z3318 / Z3622Prl & Z3318Ml / Z3622Ml Installation Guide
Remove three [3] mounting screws from air adjustment plate and extract it from the firebox. (NOTE: The false bottom will have to be removed on models ZDV3318, ZDV3622 and ZDVRB3622.) Remove the [1] Liner Retaining Screw from each side of the firebox. These screws will be reused for installation of the side liner panels. -
Page 23: Door And Glass Information
This is critical for proper tension. REPLACEMENT GLASS FOR DIRECT VENT UNITS Finger Grooves Model Series ZDV3318 & ZDV3622 can use either 3622 Door Latch tempered glass or Robax ceramic or coated Neaoceram glass. Must be 5mm thick. -
Page 24: Gas Line Installation
1/2 PSIG (3.5 KPa). Note: The gas line connection may be made of 1/2” rigid pipe or an approved Kingsman flex connector, such as FP15GC. Since some municipalities have additional local codes, it is always best to consult your local authorities and the current CAN/CGA - B149.1 or .2 installation code in Canada or the National Fuel Gas code ANSI Z223.1 in the U.S.A. -
Page 25: Millivolt System, Lighting, & Burner Control
Millivolt System, Lighting, and Burner Control FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. BEFORE LIGHTING This appliance has a pilot which must be lighted by hand. When Immediately call your gas supplier from a neighbour’s phone. -
Page 26: Burner System Maintenance
It is recommended to turn on the unit at least once a month and inspect the flame pattern to ensure there are no problems with the burner tube. The pilot flame should also be inspected monthly to ensure proper operation. ZDV3318, ZDV3622 Flame should appear similar to the above picture... -
Page 27: Conversion Kit Instructions - Part A
Conversion Kit Instructions – PART A Burner Orifice Kit Number Description Pilot Orifice Brass Nipple Air Shutter Hi/Lo Regulator Brass (1000-255) 3318 -CKLP 1000-P201VE 9/32” LP Conversion 1001-P167SI 1001-P202SI 3622 -CKLP 1000-P201VE 3/8” -Millivolt- #30 (977.167) (0.907.202) 3318 -CKNG 1000-P201VE 3/16”... - Page 28 Gas Conversion –Part A- ZDV3318 / ZDV3622 WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instruction s and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.
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Page 29: Gas Conversion Kit For Top Convertible Pilot Part B
Gas Conversion for Top Convertible Pilot (Series 019065X) – PART B Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from LPG to NG only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions. WARNING: The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer. -
Page 30: Gas Conversion For Modulator - Part C
Gas Conversion for Modulator – PART C WARNING!- WARNING!-... -
Page 31: Ipi Electronic Ignition System
IPI Electronic Ignition System Overview The IPI system is an advanced burner controller that provides you with the option of having either a Standing-Pilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch (Continuous Pilot Ignition/Intermittent Pilot Ignition) located on the IPI System Box. -
Page 32: Remote Control Operation
-Remote Control Operation- The Proflame GTM is configured to control the on/off main burner operation, its flame levels, and provides on/off and Smart thermostatic control of the appliance. Transmitter Remote Receiver Transmitter Room Thermostat ( Transmitter Operation) The Transmitter is powered by 3 AAA type batteries. A Mode The Remote Control can operate as a room thermostat. -
Page 33: Ipi Electronic Ignition Parts List - Standard System
IPI Electronic Ignition Parts List – Standard System Item No. Part No. Description 1006-P002si Valve IPI Hi/Lo NG 1006-P003si Valve IPI Hi/Lo LP 1002-P047si Pilot Assembly-LP 1002-P033si Pilot Assembly-NG 1002-P017si (*1002-P119si) Spark Electrode (with wire) 1002-P903si (*1002-P910si) Electrode Flame Sensor 1002-P302si IPI Ignition Board 1002-P850si... -
Page 34: Configuration #1: Basic Manual Hi/Lo And Manual On/Off
Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities. -
Page 35: Configuration #2: Remote On/Off And Manual Hi/Lo
Receiver Module .584.523/521/221 1001-P221SI Receiver Module .584.523/521/221 1001-P221SI... -
Page 36: Egtm / Gtm System -No Batteries
EGTM / GTM System -No Batteries -Wiring Harness P/N 1002-P906si required. -Millivolt Systems will also require Power Adapter P/N 1002-P850si. The Remote Receiver & IPI or Millivolt system can be powered by the AC Adapter. This is advantageous if you do not want to use batteries. -
Page 37: Configuration #3: Remote On/Off, Variable Hi/Lo, And Fan
Configuration #3: Remote ON/OFF, variable HI/LO, and fan capabilities. Refer to the fan installation/removal section for fan installation. -
Page 38: Ipi Lighting Instructions
Electronic Ignition Lighting Instructions If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed. FOR YOUR SAFETY READ BEFORE LIGHTING: A. -
Page 39: Trouble Shooting The Gas Control System
Trouble Shooting The Gas Control System WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position. Problem Possible Causes Corrective Action Spark igniter will not light. -
Page 40: Logc50 Log Assembly
LOGC50 Log Assembly LOG #1 LOG #5 LOG #2 WARNING: Failure to position the LOG #6 LOG #3 parts in accordance with these diagrams LOG #7 LOG #4 or failure to use only parts specifically approved with this appliance may result in ROCK property damage or personal injury. - Page 41 Log Assembly (continued) STEP 8 - Break glowing ember insulation into STEP 9 - On Log #5, you will find a location slot 1/4” pieces. Place embers onto front burner but that will align with the middle grate bar. Slide ensure you do not cover air slot that is located into place and rest Log #5 onto Log #2’s flat between front burner and false bottom...
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Page 42: Accessories Available For Skyline & Zdvrb3622
Accessories Available for Skyline & ZDVRB3622 Ribbon Burner Units ACCESSORY ITEM MQRB3328 MQRB3632 MQRB4236 ZDVRB3622 Silica Sand 5LB Bag c/w Unit 5LB Bag c/w Unit Not Available Not Available Yes / 5LB MAX Yes / 5LB MAX 5LB Bag c/w Unit MQ Dealer Only White Glass MQG5W Bronze Glass MQG5C... -
Page 43: Ulk2 Universal Light Kit (Optional Accent Lighting Kit)
MQROCK2, MQROCK3, MQRBD1 - Place rocks randomly onto False Bottom. Be careful not to cover any part of the Burner Tube as sooting may occur. MQRock2 MQRock3 MQRBD1 NOTE Pilot Area Must Not Be Covered, as delayed ignition can occur. ... - Page 44 Universal Light Kit ( Optional Accent Lighting Kit) For the Skyline Series II (MQRB3328, MQRB3632, MQRB4236) and Kingsman ZDVRB3622 Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada.
- Page 45 MQRB3328, ZDVRB3622, & MQRB4236 Screw Screw MQRB3632 Screw Screw STEP 3: Place Lamps in position in firebox. Attach to fireplace with a single screw at the locations shown above for each unit. Lamps can be placed facing upward or sideways. Replace burner tube and false bottom, along with pilot shield.
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Page 46: Vent Termination
F - Clearance under veranda, porch, deck or balcony 12 inches 1 This appliance is approved with Kingsman flex vent system and (30cm) minimum. 4 US 5 also approved for use with Simpson Duravent Direct Vent System... -
Page 47: General Vent Installation Information
General Vent Installation Information This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex(Z-Flex)Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with Simpson-Duravent Direct Vent system (Model DV-GS Series), Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp. -
Page 48: Venting Table
Venting Routes And Components How To Use The Horizontal Vent Table Since it is very important that the vent system maintain its bal- 1. Determine the height of the system and the number of bends ance between the combustion air intake and the flue gas required. -
Page 49: Horizontal Snorkel Terminations
Z47ST24 / Z47ST36 Horizontal Snorkel Terminations Two snorkel terminations are available if a vertical rise is necessary on the exterior side of a building: Z47ST24 (24” Tall, 14-1/2” Center to Center) Z47ST36 (36” Tall, 26-1/2” Center to Center) Follow standard horizontal venting installation procedures. If the Snorkel Termination is to be located below grade, a window well is recommended with adequate and proper drainage as per local codes. -
Page 50: Vertical Venting
Venting Straight Up Through Roof Roof Flashing Ensure that you have the proper roof flashing by checking your 1. An Attic Insulation Shield must be installed where the vent passes roof pitch using a level and two rulers, or by using a roof pitch card. from a lower living space into an attic space where the chimney is See figure below. -
Page 51: Vertical Venting Over 15 Feet
Vertical Venting over 15 Feet The Air Intake plate must be adjusted down to the lowest position when venting over 15 ft. vertical. 15ʼ OR OVER VERTICAL VENTING AIR INTAKE ADJUSTMENT PLATE NOTE: Unit comes preset for short horizontal or vertical venting under a 15 feet run. Follow these instructions when venting exceeds 15 foot run. -
Page 52: Zdv3318 Parts List
Porcelain Reflective Liner Tempered Glass, Z3318ML Metal Liner Traditional ZDV3318NE (IPI) 19,000 BTU Door Glass 6000-151 Tempered Glass - ZDV3318 ZDV3318LP (Millivolt) Fireplace Heater Rated LP, Tempered Glass, Replacement Burner Assembly ZDV3318LPE (IPI) 18,000 BTU 3318-BNGSI Burner Assembly - Natural Gas... -
Page 53: Zdv3622 / Zdvrb3622 Parts List
ZDV3622 / ZDVRB3622 Parts List Fireplace Part Numbers Overlays ZDV3622N (Millivolt) Fireplace Heater Rated NG, Z36ADDX Arch Door Frame - Deluxe Black (352) Tempered Glass, Z36ADTH Arch Door Frame - Top Half Black (353T) ZDV3622 NE (IPI) 21,000 BTU Fan Kit/ Blower ZDV3622LP (Millivolt) Fireplace Heater Rated LP, Z36FK... -
Page 54: Kingsman Parts Zdv3318 / Zdv3622 / Zdvrb3622
Parts ZDV3318 / MQZDV3318 / ZDV3622 / MQZDV3622 / ZDVRB3622 Catalog 6000-130 Explosion felt Gasket Number Description 2000-080 Thermodisc 2450 (For Blower) Valve System Parts - New Top convertible SIT (Millivolt) 1000-306 Thermalcord - Adhesive Back for Door Frame FP15GC... -
Page 55: Glass Safety / Termination Cap Safety -All Units
-Glass Safety- All Units IT IS THE RESPONSIBILITY OF THE HOME OWNER TO ENSURE THAT NO ONE TOUCHES A HOT APPLIANCE. Optional safety screens are available for most appliances. Check with your dealer to find out if one is available for your unit, or if an aftermarket free standing safety screen is available. -
Page 56: Limited Lifetime Warranty
During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.
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