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Kingsman ZDV6000 Installation Instructions Manual

Zero clearance direct vent gas fireplace
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Installation Instructions

Zero Clearance Direct Vent Gas Fireplace
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for
use with other gases, unless a certified kit is used.
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may
result causing property damage, personal injury or loss of life.
Warning: Improper installation, adjustment, alteration, service or maintenance can cause property
damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by
a qualified installer, service agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
For Propane Horizontal installations the venting must be a minimum of one foot vertical off the flue before
going horizontal.
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962
Model Number ZDV6000, ZDV3320
MQRB3328
Stock #'s ZDV3320N, ZDV3320LP, ZDV3320NE, ZDV3320LPE, are
Certified to: ANSI Z21.50b-2009, CSA 2.22b-2009, CGA 2.17-M91
Stock #'s ZDV6000N, ZDV6000LP, MQRQB3328N, MQRB3328LP
ZDV6000NE, ZDV6000LPE, MQRQB3328NE, MQRB3328LPE are
Certified to: ANSI Z21.88-2009, CSA 2.33-2009, CGA 2.17-M91
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
FOR YOUR SAFETY
What To Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour's phone.
If you can not reach your gas supplier, call the fire department.
Printed in Canada
May 8, 2012
Part # 33DV-MAN-II

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  • Page 1: Installation Instructions

    Installation Instructions Model Number ZDV6000, ZDV3320 MQRB3328 Zero Clearance Direct Vent Gas Fireplace Stock #’s ZDV3320N, ZDV3320LP, ZDV3320NE, ZDV3320LPE, are Certified to: ANSI Z21.50b-2009, CSA 2.22b-2009, CGA 2.17-M91 Stock #’s ZDV6000N, ZDV6000LP, MQRQB3328N, MQRB3328LP ZDV6000NE, ZDV6000LPE, MQRQB3328NE, MQRB3328LPE are Certified to: ANSI Z21.88-2009, CSA 2.33-2009, CGA 2.17-M91 INSTALLER: Leave this manual with the appliance.

  • Page 2: Pre-Installation Questions And Answers

    Pre-installation Questions and Answers About curing of the paint Your stove or fireplace has been painted with the highest quality silicone stove paint. This paint dries quickly in 15-20 minutes when first applied at the factory. However, due to the high temperature silicone components, the paint will cure when heat is applied to the appliance as it is first used.

  • Page 3: Table Of Contents

    Fireplace Dimensions..................Framing for your Gas Fireplace................ 8-9 Z33CVCK - Framing and Facing Requirements..........10 33-MVHS Heat Shield for Models ZDV6000, ZDV3320, MQRB3328....11-12 How To Install Clean View Kit (CVCK)............. CLEARANCES - ZDV3320/6000/MQRB3328 - Mantels & Surrounds..... ZDV3320/6000/MQRB3328 - Clearance to Combustibles.......

  • Page 4: Mobile Home/Manufactured Housing Installation

    Mobile Home/Manufactured Housing Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.

  • Page 5: Warnings, Installations And Operations

    Warnings, Installations and Operations Installation Regulations This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CSA-B149.1 or .2 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1- NFPA 54 when installed in the United States. This appliance, when installed, must be electrically connected and grounded in accordance with local codes, or in the absence of local codes, with the current CSA C22.1 Canadian Electrical Code or with the National Electrical Code;...

  • Page 6: Installation Requirements For The Commonwealth Of Massachusetts

    • Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they provide a primary heat source. • This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance. NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home.

  • Page 7: Locating Your Appliance

    20 feet (6.1m). When you install your fireplace as in position ‘B’, ‘D’ or ‘E’, a mini- mum of 6 inches (153mm) clearance must be maintained from the perpendicular wall and the front of the appliance. Fireplace Dimensions ZDV3320, Fireplace Dimensions ZDV3320, ZDV6000 & MQRB3328 with ZDV6000 & MQRB3328 with Clean View Kit Louvers...

  • Page 8: Framing For Your Gas Fireplace

    Framing for your Gas Fireplace ZDV3320, ZDV6000 & MQRB3328 with ZDV3320, ZDV6000 & MQRB3328 with Louvers Clean View Kit Note when using SIMPSON DURAVENT ADAPTER (ZDVDFA) the fireplace clearances from the back standoff is one inch, thus increasing the framing depth to 15”.
  • Page 9 Framing for your Gas Fireplace Framing Specifications 1. Cold climate installation recommendation: When installing this fireplace against non insulated exterior wall or chase, it is rec- ommended that the outer walls be insulated to conform to applicable insulation codes. Drywall should be installed over insula- tion to prevent contact of insulation and unit.

  • Page 10: Z33Cvck - Framing And Facing Requirements

    Z33CVCK - Framing and Facing Requirements ZDV3320, ZDV6000 & MQRB3328 With Z33CVCK (CLEAN VIEW CIRCULATING KIT) Z33CVCK - with Wall Surround...

  • Page 11: 33-Mvhs Heat Shield For Models Zdv6000, Zdv3320, Mqrb3328

    33-MVHS Heat Shield for Models ZDV6000, ZDV3320, MQRB3328 The MVHS is a heat shield designed to protect electrical components inside the above units when a Z33FK Fan Kit and Z33CVCK Kit are installed. See below for installation instructions. Also Included: [2] DT Screws Step 1-Gain access to left side of fireplace.
  • Page 12 33-MVHS Heat Shield for Models ZDV6000, ZDV3320, MQRB3328 For Appliances Already Installed With Z33CVCK & Z33FK- Lower Panel Fixed 1. If the lower panel of the CVCK is not removable, the 33MVHS can be inserted through the opening at the front of the CVCK.

  • Page 13: How To Install Clean View Kit (Cvck)

    CAUTION: When using CVCK DO NOT INSTALL a Louver assembly. Install optional fan kit (see Fan Instruction). Fold two standoffs up into position and mount with supplied screws. (FIG 1) For ZDV6000/ ZDV3320/ MQRB3328 models use the larger (8”) standoffs. On the ZDV3318 unit, remove the large 8” standoffs.

  • Page 14: Clearances - Zdv3320/6000/Mqrb3328 - Mantels & Surrounds

    CLEARANCES - ZDV3320/6000/MQRB3328 - Mantels & Surrounds WARNING: Combustible objects must not be placed on a non-combustible mantel unless the non- combustible mantel meets the minimum height and width requirements for a combustible mantel.

  • Page 15: Zdv3320/6000/Mqrb3328 - Clearance To Combustibles

    Side & Bottom of Horizontal Pipe 1 inch/25.5mm / All Vent Systems Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems Vertical Vent Pipe 1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk Direct Temp Systems If slim line brass surround is used, brick, tiles or other NON-...

  • Page 16: Mq33Sw Wall Mount Surround

    MQ33SW Wall Mount Surround Dimensions MQ33SWF 35-5/16” 45-13/16” 28-3/8” 17-13/16” 8-3/4” 8-3/4” 8-3/4” 1” 1-3/16” Installation of MQ33SW Wall Mount Surround Installation of MQSW Wall Mount Surround 1. Set Surround Lip on CVCK Ledge and ensure that it is securely in place. 2.

  • Page 17: Fan Kit Installation

    Fan Kit Installation Fan installation Instructions for ZDV6000/3320/3318/3318MQ Wire Junction Box and wall mounted variable speed control to with or without CVCK (Clean View Circulating Kit). 120v. Install a duplex outlet to junction box and plug fan into outlet. Note: Install Fan Kit Before Installing optional CVCK (Clean Turn the wall switch on (clockwise).

  • Page 18: Split Receptacle- Fan Speed Control Outside Of Fireplace

    Split Receptacle- Fan Speed Control Outside of Fireplace If you plan to locate the variable speed control switch for the fan outside of the fireplace and you require a constant source of AC power inside the unit for another accessory such as lights or an IPI valve system, follow one of the procedures below.

  • Page 19: Installing Brick Panel For Model Zdv3320/6000

    Installing Brick Panel for Model ZDV3320/6000 1. Remove the glass door. 2. Slightly tilt the Rear Brick Panel forward and set it against the rear of the fireplace. 3. Loosen screws holding brick clips in position. Rotate clips up and out of the way.

  • Page 20: Mqrb3328 Liner Panels

    MQRB3328 Liner Panels There are several types of Liner Panels available for the MQRB3328: -Flat Black Back Panel and False Bottom- (Supplied with Unit). -Porcelain Back and Side Panels- MQRB33PL Removal of Back Panel and False Bottom Remove four [4] screws from False Bottom and lift out of the Firebox (Ref.2). The Back Panel is held in place by the False Bottom and 2 Locking Tabs on the inside top of the Firebox (See Ref.1 Below).

  • Page 21: Gas Line Installation

    Only Robax ceramic or coated Neaoceram glass may be used for glass and causes dust, lint etc. to cling to the glass surface. Also, Model ZDV6000 & MQRB3328. Either tempered or ceramic glass initial paint curing can deposit a slight film on the glass. It is there- may be used for Model ZDV3320 .

  • Page 22: Millivolt System, Lighting, And Burner Control

    Millivolt System, Lighting, and Burner Control FOR YOUR SAFETY READ BEFORE LIGHTING WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. BEFORE LIGHTING  This appliance has a pilot which must be lighted by hand. When Immediately call your gas supplier from a neighbour’s phone.

  • Page 23: Burner System Maintenance

    It is recommended to turn on the unit at least once a month and inspect the flame pattern to ensure there are no problems with the burner tube. The pilot flame should also be inspected monthly to ensure proper operation. ZDV6000, ZDV3320 Flame should appear similar to the above picture.

  • Page 24: Conversion Kit Instructions - Part A

    Conversion Kit Instructions – PART A Burner Orifice Description Pilot Orifice Brass Nipple Air Shutter Hi/Lo Regulator Kit Number Brass (1000-255) LP Conversion 1001-P167SI 1001-P202SI 3320-CKLP 1000-P201VE Full Open -Millivolt- #30 (977.167) (0.907.202) (ZDV3320LP) LP Conversion 1001-P168SI 1002-P014SI 3320-CKLPI 1000-P201VE Full Open -IPI - #35 (977.168)
  • Page 25 Gas Conversion –Part A - ZDV3320/ZDV6000 WARNING: This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer’s instruction s and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss of life.

  • Page 26: Gas Conversion For Top Convertible Pilot (Series 019065X) - Part B

    Gas Conversion for Top Convertible Pilot (Series 019065X) – PART B Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from LPG to NG only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions. WARNING: The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.

  • Page 27: Gas Conversion For Modulator - Part C

    Gas Conversion for Modulator – PART C WARNING!- WARNING!-...

  • Page 28: Ipi Electronic Ignition System

    IPI Electronic Ignition System Overview The IPI system is an advanced burner controller that provides you with the option of having either a Standing-Pilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch (Continuous Pilot Ignition/Intermittent Pilot Ignition) located on the IPI System Box.
  • Page 29 the slide switch to the middle [REMOTE] position and then push the small pushbutton to begin programming. Bring the transmitter close to the receiver and then press the power button [R] on the transmitter. An audible beep will sound to indicate the system is programmed and ready to be used. NOTE: The Remote Receiver module can also be located outside of the appliance to a maximum of 6ft away installed in a certified deep wall switch electrical box (2-3/4”...
  • Page 30 Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.
  • Page 31 Receiver Module .584.523/521/221 1001-P221SI Receiver Module .584.523/521/221 1001-P221SI...
  • Page 32 Receiver Module .584.523/521/221 1001-P221SI Receiver Module .584.523/521/221 1001-P221SI...

  • Page 33: Electronic Ignition Lighting Instructions

    Electronic Ignition Lighting Instructions If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed.

  • Page 34: Trouble Shooting The Gas Control System

    Trouble Shooting The Gas Control System BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. WARNING: NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position. Problem Possible Causes Corrective Action Spark igniter will not light.

  • Page 35: Field Conversion For Zdv6000 - Vfi25 - Vfi30

    Step 1: Remove existing grate bar by bending bar slightly forward and drill out rivets. Step 2: Seal rivet holes with two supplied screws. (ZDV6000 ONLY) Step 3: Center legs of Grate Bar on either side of burner support and fasten with supplied self drilling Screws. (Ref: Step 4: Place Ember Plates between burner tubes right and left of Burner.

  • Page 36: Logc5 Or Logf5 Setup For Model Zdv6000

    LOGC5 or LOGF5 Setup for Model ZDV6000 C5 or F5 Parts Burner Step 1: Break ember wool into thumbnail size Step 2: Place Log #1 on burner as shown pieces. Place glowing embers evenly on to the and pull forward to the grate bars. Place log front burner tube as shown.

  • Page 37: Logc6 Setup For Model Zdv6000

    LOGC6 Setup for Model ZDV6000 Log C6 Parts List Burner Step 1: Place Log #1 on rear log holder, cen- Step 2: Place Log #3 onto the left notch of ter it, and push back. Place Log #2 against Log #1 and against the left grate bar as the left burner mount and back against the shown.

  • Page 38: Mqrock1/Mqrsp6 Setup For Model Zdv6000

    MQROCK1/MQRSP6 Setup for Model ZDV6000 Parts List Step 1: Remove the 2 grate bar screws and remove Step 2: Replace/reinstall the 2 screws from the the grate bar. grate bar. Lava Rocks, Glass or Silicon Sand Step 4: Place rocks #1 on to the burner as shown.
  • Page 39 MQROCK1/MQRSP6 Setup for Model ZDV6000 (Cont.) STEP 5: Place rocks #3 into position as shown. STEP 6: Place rocks #6 into position as shown. STEP 7: Place remaining rocks number 4 and 6 into Finished Rock Setup position as shown.
  • Page 40 LOGC42/LOGC43 Placement Guidelines for Model ZDV3320 Ember Opening Plate FIGURE A - Log set Ember kit and crushed rock. FIGURE B - Rear log holder STEP 1: Units are equipped with scre ws or latches . To remove glass door, either remo ve screws or unf asten latches and lift door off bottom door retainer.

  • Page 41: Logc42/Logc43 Placement Guidelines For Model Zdv3320 (Continued)

    LOGC42/LOGC43 Placement Guidelines for Model ZDV3320 (continued) STEP 8: Place left crossover log across front and bac k Step 10: Purge lines and test pilot operation. logs using the log placement pin as a guide. Step 11: Replace glass door. STEP 9 Place decorative moon roc k on bottom of fireplace to simulate ash.
  • Page 42 LOGC44 Placement Guidelines for Model ZDV3320 (continued) STEP 3: Locate flat surf ace on Log (3) and place STEP 4: Remove Ember material from plastic bag, tear off dime and nickel sized pieces and place directly onto directly onto r ight Ember plate, push log fully to the left front burner tube and crosso ver tube.

  • Page 43: Mqrock1/Mqrsp3 Setup For Zdv3320

    MQROCK1/MQRSP3 Setup for ZDV3320 Parts List Step 1: Remove the 2 grate bar screws and remove Step 2: Replace/reinstall the 2 screws from the grate bar. the grate bar. Glass or Silicon Sand Lava Rock Shown Step 3: Using the rock platform mount holes, attach Step 4: Fill around the rock platform with lava rock.

  • Page 44: Mqrock1/Mqrsp3 Setup For Zdv3320

    MQROCK1/MQRSP3 Setup for ZDV3320 (Cont.) Step 5: Place rocks #1 onto the burner as shown. Step 6: Place rocks #3 into position as shown. Do Do not place rocks directly onto the burner not place rocks directly onto the burner tubes. tubes.

  • Page 45: Accessories Available For Skyline & Zdvrb3622 Ribbon Burner Units

    Accessories Available for Skyline & ZDVRB3622 Ribbon Burner Units ACCESSORY ITEM MQRB3328 MQRB3632 MQRB4236 ZDVRB3622 Silica Sand 5LB Bag c/w Unit 5LB Bag c/w Unit Not Available Not Available Yes / 5LB MAX Yes / 5LB MAX 5LB Bag c/w Unit MQ Dealer Only White Glass MQG5W Bronze Glass MQG5C...

  • Page 46: Ulk2 Universal Light Kit (Optional Accent Lighting Kit)

     MQROCK2, MQROCK3, MQRBD1 - Place rocks randomly onto False Bottom. Be careful not to cover any part of the Burner Tube as sooting may occur. MQRock2 MQRock3 MQRBD1 NOTE  Pilot Area Must Not Be Covered, as delayed ignition can occur. ...
  • Page 47 ULK2 Universal Light Kit ( Optional Accent Lighting Kit) For the Skyline Series (MQRB3328, MQRB3632, MQRB4236) and Kingsman ZDVRB3622 Please follow the current ANSI/NFPA 70 National Electrical Code in the USA and CAN/CSA C22.1 Canadian National Electrical Code in Canada.
  • Page 48 MQRB3328, ZDVRB3622, & MQRB4236 Screw Screw MQRB3632 Screw Screw STEP 3: Place Lamps in position in firebox. Attach to fireplace with a single screw at the locations shown above for each unit. Lamps can be placed facing upward or sideways. Replace burner tube and false bottom, along with pilot shield.

  • Page 49: Vent Termination

    G - Clearance from a perpendicular inside wall or outer corner to This appliance is approved with Kingsman Flex(Z-Flex) vent sys- the edge of the vent terminal plate is 3” (minimum). tem and also approved for use with Simpson Duravent Direct...

  • Page 50: General Vent Installation Information

    General Vent Installation Information This gas appliance is appro ved to be v ented either through the side w all or vertically through the roof. Only Kingsman Flex(Z-Flex)Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also appro ved for use with Simpson-Dur avent Direct Vent system (Model DV-GS Series), Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp.

  • Page 51: Venting Routes And Components

    Venting Routes And Components How To Use The Vent Table Since it is very important that the vent system maintain its bal- 1. Determine the height of the system and the number of bends ance between the combustion air intake and the flue gas required.

  • Page 52: Venting Straight Up Through Roof

    Venting Straight Up Through Roof Roof Flashing 1. An Attic Insulation Shield must be installed where the vent passes Ensure that you have the proper roof flashing by checking your roof pitch from a lower living space into an attic space where the chimney is using a level and two rulers, or by using a roof pitch card.

  • Page 53: 6000 / 3320 / Mqrb3328 Parts List

    Log Set - 8 pce. - Burnt Oak (ZDV3320) Z33SLPB Surround Slim Line - Polish Brass LOGF5 Log Set -4 pce. Fibre Split Oak (ZDV6000) Coverage (30 7/8” H x 33 7/8” W) LOGC5 Log Set -4 pce. Cast Split Oak (ZDV6000)
  • Page 54 Z8OPT Thermostat Programmable Digital Millivolt Wall Mount (1F80-40) Valve System Parts - New Top Convertible SIT–(MQR3328) Z1RC Remote Control Millivolt (On/Off with LED) (Model I) (If Serial Number is GREATER than or equal to above) ZART Remote Control Thermostat Millivolt (Model K) 1000-P136WR Thermopile GOAI-524 DCHS...
  • Page 55 C6GEK Grate & Ember Plates for Field Conversion for LOGC6 Log Set - c/w Ember Support Plates & Grate Bar For 6000, 4 - 8X18 DT Screws KINGSMAN FIREPLACE VENTING NUMBER DESCRIPTION ZDVHSK Horizontal Vent Starter Kit - 3 FT Length Horizontal Vent Termination, Wall Thimble, 36”...
  • Page 56 HT Cable 16 DOOR FRAME 1001-P633SI Valve Nova LP Hi/Lo 0820633 6000-150 CERAMIC GLASS – 1001-P634SI Valve Nova NG Hi/Lo 0820634 ZDV6000/3320/MQRB3328 1001-P605SI Pilot Burner LP 190.605 unified SIT 6000-151 TEMPERED GLASS - ZDV3320 1001-P606SI Pilot Burner NG 190.606 unified SIT C6GEK Grate &...
  • Page 57 KINGSMAN FIREPLACE VENTING NUMBER DESCRIPTION ZDVHSK Horizontal Vent Starter Kit - 3 FT Length Horizontal Vent Termination, Wall Thimble, 36” Flex Pipe, Mill Pac, 12 screws/washers. ZDVHSK5 Horizontal Vent Starter Kit - 5 FT Length Horizontal Vent Termination, Wall Thimble, 60”...

  • Page 58: Glass Safety / Termination Cap Safety- All Units

    -Glass Safety- All Units IT IS THE RESPONSIBILITY OF THE HOME OWNER TO ENSURE THAT NO ONE TOUCHES A HOT APPLIANCE. Optional safety screens are available for most appliances. Check with your dealer to find out if one is available for your unit, or if an aftermarket free standing safety screen is available.

  • Page 59: Limited Lifetime Warranty

    During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

This manual is also suitable for:

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