Kingsman HBZDV4224 Installation Instructions Manual

Zero clearance direct vent gas fireplace
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Installation Instructions

Model Numbers HBZDV4224, HBZDV4228, HBZDV4232
Zero Clearance Direct Vent Gas Fireplace
Certified to: ANSI Z21.50b-2009, CSA 2.22b-2009, CGA 2.17-M91
Stock #'s: HBZDV4228N, HBZDV4228LP, HBZDV4232N and HBZDV4232LP are
are Certified to: ANZI Z21.88-2009, CSA2.33-2009, CGA 2.17-M91
This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile
home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible
for use with other gases, unless a certified kit is used.
Read this complete manual before beginning installation.
These instructions must be kept with the unit for future reference.
WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result
causing property damage, personal injury or loss of life.
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause property
damage, personal injury or loss of life. Refer to this manual. Installation and service must be performed by a
qualified installer, service agency or the gas supplier.
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
For Propane Horizontal installations the venting must be a minimum of one foot vertical
off the flue before going horizontal.
Stock #'s: HBZDV4224N, HBZDV4224LP are
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.

FOR YOUR SAFETY

What to Do If You Smell Gas
Do not try to light any appliance.
Extinguish any open flame.
Do not touch any electrical switch.
Do not use any phone in your building.
Immediately call your gas supplier from a neighbour's phone.
If you can not reach your gas supplier, call the fire department.
Printed in Canada January 19, 2010 42HB-MAN
A Division of R-Co. Inc.
2340 Logan Avenue
Winnipeg, Manitoba, Canada R2R 2V3
Ph: (204) 632-1962

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Summary of Contents for Kingsman HBZDV4224

  • Page 1: Installation Instructions

    Installation Instructions Model Numbers HBZDV4224, HBZDV4228, HBZDV4232 Zero Clearance Direct Vent Gas Fireplace Stock #’s: HBZDV4224N, HBZDV4224LP are Certified to: ANSI Z21.50b-2009, CSA 2.22b-2009, CGA 2.17-M91 Stock #’s: HBZDV4228N, HBZDV4228LP, HBZDV4232N and HBZDV4232LP are are Certified to: ANZI Z21.88-2009, CSA2.33-2009, CGA 2.17-M91 INSTALLER: Leave this manual with the appliance.
  • Page 2 PRE-INSTALLATION QUESTIONS and ANSWERS Why does my fireplace or stove give off odour? It is normal for your fireplace to give off some odour. This is due to the curing of the paint, adhesives, silicones and any undetected oil from the manufacturing process as well as the finishing materials used with the installa- tions (e.g.
  • Page 3: Table Of Contents

    Kingsman Fireplace part numbers ......42 Kingsman Log Sets Required .......42 Kingsman Fireplace Accessories Options .
  • Page 4: Mobile Home/Manufactured Housing Installation

    Mobile Home/Manufactured Housing Installation This Direct Vent System Appliance must be installed in accordance with the manufacturer’s installation instructions and the Manufactured Home Construction and Safety Standard Title 24 CFR, Part 3280, or the current Standard for Fire Safety Criteria for Manufactured Home Installations, Sites, and Communities ANSI/NFPA 501A, and with CAN/CSA Z240 MH Mobile Home Standard in Canada.
  • Page 5: Warnings, Installations & Operations

    Warnings, Installations, and Operations Installation Regulations This gas appliance must be installed by a qualified installer in accordance with local building codes, or in the absence of local codes, with the current CAN/CGA-B149.1 Installation Code (in Canada) or the current National Fuel Gas Code Z223.1 when installed in the United States.
  • Page 6: Operations & Maintenance Instructions

    • Gas fired appliances may be used only for supplemental heat and/or decorative purposes and under no circumstances shall they provide a primary heat source. • This appliance must not be connected to a chimney flue serving a separate solid-fuel burning appliance. NOTE: It is recommended that a Carbon Monoxide (CO) Detector be installed in or near bedrooms and on all levels of your home.
  • Page 7: Locating Your Appliance

    Locating your Appliance (above or below grade) Installing with Top Vent A - Flat on a wall D - As a room divider B - Across the corner E - Flat on wall corner C - As an island F - Exterior wall Island installation with a top vent is possible as long as the horizontal portion of the vent sys- tem does not exceed 20 feet (6.1 m).
  • Page 8: Framing For Your Gas Fireplace

    Framing for your Gas Fireplace Framing Specifications 4. When installing horizontal with a 90 degree bend maintain a minimum of two and a half (2.5”) inches above the bend in enclosures. 1. Cold climate installation recommendation: When installing this fire- place against non insulated exterior wall or chase, it is recom - 5.
  • Page 9: Hbzdv42Cvck Framing And Facing Requirements

    HBZDV42CVCK - Framing and Facing Requirements HBZDV42 WITH HB42CVCK (CLEAN VIEW CIRCULATING KIT) HB42CVCK WITH MQHB42SW SURROUND...
  • Page 10: Installing Clean View Kit (Cvck)

    Side & Bottom of Horizontal Pipe 1 inch/25.5mm / All Vent Systems View Circulating Kit) see Vertical Vent Pipe 1 inch/25.5mm / Kingsman Vent Systems framing with CVCK to Vertical Vent Pipe 1 1/4 inch/32mm / Simpson/AmeriVent/Selkirk Direct Temp establish floor heights...
  • Page 11: Mqsw Wall Mount Surround Dimensions

    MQSW Wall Mount Surround Dimensions Concave Convex HB36 HB36 HB42 HB42 HB47 HB47 Installation of MQ Wall Mount Surrounds Remove the old CAP (Control Access Panel), and the Lower CVCK panel by unscrewing the two support screws and drilling out the two rivets.
  • Page 12: Clearances - Mantels & Surrounds

    CLEARANCES - HBZDV42 - Mantels & Surrounds Warning: Combustible objects must not be placed on a non-combustible mantel unless the non-combustible mantel meets the minimum height and width require ments for a combustible mantel. *Caution: The CVCK must be flush with the wall.* Note For the installation of the MQHBSW.
  • Page 13: Mantel Leg Clearances

    Mantel Leg Clearances Mantels Depending on the depth of the fireplace mantel, it may be installed higher or lower from the top of the fireplace opening. See drawings for proper installation height of your combustible mantel. Non-combustible mantels may be installed at any height above the fireplace opening except when using MQHBSW.
  • Page 14: Fan Kit Installation

    Fan Installation for HBZDV 36/42/47 Fan Installation instructions for HBZDV36/42/47 pull swivel handle slide towards you while rotating handle to access disc. with or without CVCK (Clean View Circulating Kit) 3. Wire Junction Box to 120v and wall mounted variable speed con- Note: INSTALL FAN KIT BEFORE INSTALLING OPTIONAL trol.
  • Page 15: Removing Burner System/Access Cover

    Mil Pac screws and take out grate. Remove burner by loosening burn- part #840099 or Kingsman part # 1000-150MP sealant can er retainer tab screws and slide burner left off orifice. Access be purchased from your Kingsman retailer or distributor.
  • Page 16: Brick Installation

    Brick Installation INSTALLING BRICK PANELS FOR MODEL HBZDV4224 AND HBZDV4228 1. PLACE REAR BRICK PANEL AGAINST REAR OF FIREPLACE. 2. LOOSEN SCREWS HOLDING BRICK CLIPS IN POSITION. ROTATE CLIPS UP OUT OF THE WAY. PLACE BOT- TOM OF SIDE BRICK OVER FRONT LIP OF FIREPLACE AND ROTATE PANEL INTO POSITION.
  • Page 17: Installation Of Hb Porcelain Liners

    Installation of HB Porcelain Liners - HB42PL 1. Remove Door from the fireplace by unlatching the 2 latches on top of unit. 2. Remove back Log Holder by removing 3 screws from face of Log Holder. The Log Holder will have to be re- installed after the placement of the Back Panel.
  • Page 18: Door And Glass Information

    Door and Glass Information Glass Cleaning Removal of the Glass Door It will be necessary to clean the glass periodically. During start- 1. Remove the door by unlatching the 2 top latches. Simply place 2 fingers in the grooves, pull towards you and lift up, condensation, which is normal, forms on the inside of the upwards slightly.
  • Page 24: Installing Mqrsp3 Rock Platform Assembly

    Installing MQRSP3 Rock Platform Assembly Fits HBZDV3624-28/4224-28 WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. Installing rock platform to burner system with Installing rock platform to burner system pre-punched holes: without pre-punched holes:...
  • Page 25: Mqrock1/Mqrsp3 For Hbzdv3624/28 & 4224/28

    MQROCK1/MQRSP3 for HBZDV3624/28 and HBZDV4224/28 WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. PARTS LIST MQRSP3 (ROCK PLATFORM)
  • Page 26 MQROCK1/MQRSP3 for HBZDV3624/28 and HBZDV4224/28 STEP 5: Place rocks #1 onto the burner as shown. Do not STEP 6: Place rocks #3 into position as shown. Do not place rocks directly onto the burner tubes. place rocks directly onto the burner tubes.
  • Page 27: Installing Logc60

    Instructions for installing Log Set C-60 for Models HBZDV3632, HBZDV4232, and HBZDV4732 WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury. STEP 4: (Note hole on Log 4, bottom of main knot and flat area near end of log.) Raise Log 3 approx.
  • Page 28: Gas Line Installation

    Gas Line Installation This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CAN/CGA - B149.1 or .2 installation codes for Gas Burning appliances and equipment in Canada and the National Fuel Gas Code ANSI Z223 in the U.S.A. 1.
  • Page 29: Millivolt System, Lighting, & Burner Control

    Millivolt System, Lighting, & Burner Control Recommended Maximum Lead Length (Double Wire) When Using Wall Switch or Thermostat Wire Size Max. Length 14 GA. 100 FT. 16 GA. 64 FT. 18 GA. 40 FT. 20 GA. 25 FT. 22 GA. 16 FT.
  • Page 30: Conversion Kit

    CONVERSION KIT INSTRUCTIONS PLEASE CONFIRM THAT STEP 4 IS UNDERSTOOD BEFORE PROCEEDING WITH CONVERSION. “Warning” This conversion kit shall be installed by a qualified ser- vice agency in accordance with the manufacturer’s instructions and all applicable codes and requirements of the authority having jurisdiction. If the information in these instructions is not followed exactly, a fire, explosion or production of carbon monoxide may result causing property damage, personal injury or loss...
  • Page 31: Installation Instructions - Gas Conversion Kit

    GAS CONVERSION KIT FOR TOP CONVERTIBLE PILOT SERIES 019065X Instructions for converting SIT 190 series pilot burner injection from NG to LPG and from NG to LPG Only. This information should be considered as supplemental to the Appliance Manufacturer’s Instructions. WARNING! The installation of this conversion kit must only be undertaken by a qualified and certified gas appliance installer.
  • Page 32: Ipi Electronic Ignition System

    IPI Electronic Ignition System Overview The IPI system is an advanced burner controller that provides you with the option of having either a Standing-Pilot, or an intermittent igniting system. This alternating mode is controlled by the CPI/IPI Switch (Continuous Pilot Ignition/Intermittent Pilot Ignition) located on the IPI System Box.
  • Page 33 the slide switch to the middle [REMOTE] position and then push the small pushbutton to begin programming. Bring the transmitter close to the receiver and then press the power button [R] on the transmitter. An audible beep will sound to indicate the system is programmed and ready to be used. NOTE: The Remote Receiver module can also be located outside of the appliance to a maximum of 6ft away installed in a certified deep wall switch electrical box (2-3/4”...
  • Page 34 Configuration #1: Basic manual HI/LO and manual ON/OFF capabilities.
  • Page 35 Configuration #2: Remote ON/OFF and manual HI/LO capabilities. OPTIONAL: For units with remote HI/LO capabilities, a modu- lating servo is required to be installed on the valve. The connectors to this servo must be connected to the Remote Harness as shown in the figure above.
  • Page 36 Configuration #3: Remote ON/OFF, variable HI/LO, and fan capabilities. Refer to the Fan Installation/Removal Guide section for fan installation. Configuration #3: Remote ON/OFF, variable HI/LO, and fan capabilities. Refer to the fan installation/removal section for fan installa...
  • Page 37: Ipi Lighting Instructions

    IPI Lighting Instructions WARNING 1. If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or loss of life. 2. Always light the pilot whether for the first time or if the gas supply has ran out with the glass door opened or removed.
  • Page 38: Vent Termination

    E - Clearance to unventilated soffit 12 inches (30cm) minimum. This appliance is approved with Kingsman flex vent system and F - Clearance under veranda, porch, deck or balcony 12 inches also approved for use with Simpson Duravent Direct Vent System (30cm) minimum.
  • Page 39: Venting Graph

    Venting Routes And Components How To Use The Horizontal Vent Table Since it is very important that the vent system maintain its bal- 1. Determine the height of the system and the number of bends ance between the combustion air intake and the flue gas required.
  • Page 40: General Vent Installation Information

    General Vent Installation Information This gas appliance is approved to be vented either through the side wall or vertically through the roof. Only Kingsman Flex(Z-Flex)Venting Kits and components specifically approved and LABELED for this stove may be used. This appliance is also approved for use with Simpson-Duravent Direct Vent system (Model DV- GS Series), Ameri-Vent Direct Vent Pipe System, ICC Excel Direct, Metal Fab Sure-Seal DV and Selkirk Direct Temp.
  • Page 41: Venting Vertical

    Venting Straight Up Through Roof Roof Flashing Ensure that you have the proper roof flashing by checking your 1. An Attic Insulation Shield must be installed where the vent passes roof pitch using a level and two rulers, or by using a roof pitch from a lower living space into an attic space where the chimney is card.
  • Page 42: Kingsman Fireplace Part Numbers

    HB42DDTS1P Trim - Polish for Designer Straight - Series 1 MQRSP3 Rock Support and 2 screws - Child Safety Screens HBZDV3624/28, HBZDV4224/28 HB42CSS Child Safety Screen - 42” HBZDV Fireplaces Fireplace Wall Mount Finishing Surrounds for CVCK Kits HB42PSK Pull Screen Kit for CVCK...
  • Page 43: Kingsman Miscellaneous Parts And Conversion Kits

    Parts List Conversion Kit (Sit Valve Only) (Millivolt) Valve System Parts - New Top convertible SIT (Millivolt) 4224HB-CKLP LP Conversion Kit for HBZDV4224 (Millivolt) 1000-P136WR Thermopile GOAI-524 4224HB-CKNG NG Conversion Kit for HBZDV4224 (Millivolt) 1001-P069SI Electrode Sparker 915.069 TC SIT...
  • Page 44: Trouble Shooting The Gas Control System

    Trouble Shooting The Gas Control System WARNING: BEFORE DOING ANY GAS CONTROL SERVICE WORK, REMOVE THE GLASS FRONT. NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position. Problem Possible Causes Corrective Action Spark igniter will not light.
  • Page 45: Limited Lifetime Warranty

    During the first year after installation, we will provide a replacement for any component part of your unit found to be defective in materials or workmanship, including labour costs. Repair work requires prior approval by Kingsman, labour costs are based on a predetermined rate schedule and any repair work must be done through an authorized Kingsman dealer.

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