GRAPHTEC Craft ROBO CC100-20 Service Manual
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GRAPHTEC Craft ROBO CC100-20 Service Manual

GRAPHTEC Craft ROBO CC100-20 Service Manual

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Craft ROBO
CC100-20
MANUAL NO. CC100-UM-251

SERVICE MANUAL

CC100-UM-251-02-9370

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Summary of Contents for GRAPHTEC Craft ROBO CC100-20

  • Page 1: Service Manual

    Craft ROBO CC100-20 MANUAL NO. CC100-UM-251 SERVICE MANUAL CC100-UM-251-02-9370...
  • Page 3 HISTORY OF REVISIONS No. Date issued Description of revision Page Edition 04.08.11 First printing 04.11.25 CC100-20-ALR (Wishblade) parts added. 2-1,6-1,6-4 CC100-UM-251-9370...

  • Page 4: Table Of Contents

    CONTENTS 1 PARTS NAMES and FUNCTIONS ........ 1-1 2 RECOMMENDED PARTS LIST ........2-1 3 LIST OF TOOLS ............3-1 4 DISASSEMBLY AND REASSEMBLY ......4-1 4.1 How to Replace the Left Side Cover ..........4-1 4.2 How to Replace the Top Cover ............4-2 4.3 How to Replace the Right Side Cover ..........4-3 4.4 How to Replace the Front Guide ............4-4 4.5 How to Replace the Rear Guide ............4-5...
  • Page 5 5.5 Adjusting the Pen Force ..............5-6 5.6 Adjusting the Auto-Registration Mark Sensor Sensitivity .....5-8 5.7 Adjusting the Offset of the Auto-Registration Mark Sensor ..5-9 5.8 Adjusting the Distance Accuracy ...........5-10 6 PARTS LIST ..............6-1 6.1 Main Unit Parts ...................6-1 6.2 Carriage ....................6-3 6.3 Other ....................6-4 7 BLOCK DIAGRAM ............

  • Page 6: Parts Names And Functions

    1 PARTS NAMES and FUNCTIONS 1 PARTS NAMES and FUNCTIONS Pen carriage LED lamp Feed knob Ball-point pen plunger Push roller Plunger holder Standby switch AC adapter jack USB interface connector Working table Cutting mat Guide line Media roller Pen carriage ......Drives the cutter pen to the left or right Ball-point pen plunger ..

  • Page 7: Recommended Parts List

    2 RECOMMENDED PARTS LIST 2 RECOMMENDED PARTS LIST Part No. Description Remarks 796212000 Main Board Assembly 796212001 Pen Carriage Assembly 796212002 Pinch Roller Assembly 796212006 Pinch Roller Assembly, Letter For USA model. 796212003 Carriage Board Assembly 796212004 Auto Registration Mark Sensor Assembly 682124050 Standby Switch PR304505 621240200 Motor Gear Assembly...

  • Page 8: List Of Tools

    3 LIST OF TOOLS 3 LIST OF TOOLS Adjustment Item Tool Firmware update Verup.exe (Firmware update program file) PC, USB I/F cable Blade and blade holder, optionset.exe Colex gauge (150 g, 300 g), PC, Pen force adjustment (Electrical adjustment program) USB I/F cable Blade and blade holder, optionset.exe Glass scale 300 mm, PC, USB I/F...

  • Page 9: Disassembly And Reassembly

    4 DISASSEMBLY AMD REASSEMBLY 4 DISASSEMBLY AND REASSEMBLY 4.1 How to Replace the Left Side Cover Disassembly (1) Pull the feed knob from the left side of the unit, and then detach the feed knob. Left side cover Top cover Feed knob Hook M3L8 self-tapping screw...

  • Page 10: How To Replace The Top Cover

    4 DISASSEMBLY AMD REASSEMBLY 4.2 How to Replace the Top Cover Disassembly (1) Detach the left side cover (see Section 4.1). (2) Pull out the top cover from the right side cover to detach the top cover. Left side cover Top cover Feed knob Right side cover...

  • Page 11: How To Replace The Right Side Cover

    4 DISASSEMBLY AMD REASSEMBLY 4.3 How to Replace the Right Side Cover Disassembly (1) Remove the two M3L8 self-tapping screws holding the right side cover. Note: Hold the right side cover after you have removed the screws; there is a flexible cable inside the cover. Left side cover Top cover Feed knob...

  • Page 12: How To Replace The Front Guide

    4 DISASSEMBLY AMD REASSEMBLY 4.4 How to Replace the Front Guide Disassembly (1) Detach the left side cover (see Section 4.1). (2) Detach the top cover (see Section 4.2). (3) Detach the right side cover (see Section 4.3). (4) Remove the two M3L6 pan head screws holding the front guide, and then detach the front guide. Front guide M3L6 pan head screw Note:...

  • Page 13: How To Replace The Rear Guide

    4 DISASSEMBLY AMD REASSEMBLY 4.5 How to Replace the Rear Guide Disassembly (1) Detach the left side cover (see Section 4.1). (2) Detach the top cover (see Section 4.2). (3) Detach the right side cover (see Section 4.3). (4) Remove the three M3L6 pan head screws holding the rear guide, and then detach the rear guide. M3L6 pan head screw Rear guide Reassembly...

  • Page 14: How To Replace The Feed Guide

    4 DISASSEMBLY AMD REASSEMBLY 4.6 How to Replace the Feed Guide Disassembly (1) Detach the left side cover (see Section 4.1). (2) Detach the top cover (see Section 4.2). (3) Detach the right side cover (see Section 4.3). (4) Remove the two M3L8 pan head screws holding the ball-point pen plunger holder with the limiter bracket, and then detach the ball-point pen plunger holder and the limiter bracket.

  • Page 15: How To Replace The Pinch Roller Shaft Assembly

    4 DISASSEMBLY AMD REASSEMBLY 4.7 How to Replace the Pinch Roller Shaft Assembly Disassembly (1) Detach the left side cover (see Section 4.1). (2) Detach the top cover (see Section 4.2). (3) Detach the right side cover (see Section 4.3). (4) Detach the two pressure springs from the pressure bracket.

  • Page 16: How To Replace The Y Motor

    4 DISASSEMBLY AMD REASSEMBLY 4.8 How to Replace the Y Motor Disassembly (1) Detach the left side cover (see Section 4.1). (2) Detach the top cover (see Section 4.2). (3) Detach the right side cover (see Section 4.3). (4) Detach the two pressure springs from the pressure bracket (see Section 4.7). (5) Detach the rear guide (see Section 4.5).

  • Page 17: How To Replace The X Motor

    4 DISASSEMBLY AMD REASSEMBLY 4.9 How to Replace the X Motor Disassembly (1) Detach the left side cover (see Section 4.1). (2) Detach the top cover (see Section 4.2). (3) Detach the right side cover (see Section 4.3). (4) Detach the two pressure springs from the pressure bracket (see Section 4.7). (5) Detach the rear guide (see Section 4.5).

  • Page 18: How To Replace The Feed Roller

    4 DISASSEMBLY AMD REASSEMBLY 4.10 How to Replace the Feed Roller Disassembly (1) Detach the left side cover (see Section 4.1). (2) Detach the top cover (see Section 4.2). (3) Detach the right side cover (see Section 4.3). (4) Detach the two pressure springs from the pressure bracket (see Section 4.7). (5) Detach the front guide (see Section 4.4).
  • Page 19 4 DISASSEMBLY AMD REASSEMBLY (7) Remove the two M3L8 TP head screws holding the Y motor, and then detach the Y motor. Bearing E-ring Collar Feed roller X feed roller gear M3L6 pan head screw (8) Remove the M3L6 pan head screw holding the X feed roller gear, and then detach the X feed roller gear. (9) Detach the E-ring from the left side of the feed roller.

  • Page 20: How To Replace The Main Board

    4 DISASSEMBLY AMD REASSEMBLY 4.11 How to Replace the Main Board Disassembly (1) Detach the left side cover (see Section 4.1). (2) Detach the top cover (see Section 4.2). (3) Detach the right side cover (see Section 4.3). (4) Detach the front guide (see Section 4.4). (5) Detach the rear guide (see Section 4.5).
  • Page 21 4 DISASSEMBLY AMD REASSEMBLY (9) Remove the two M3L6 pan head screws holding the main board. M3L6 pan head screw Main board Release here. Main board Locking card spacer (10) Release the two locking card spacers holding the main board, and then detach the main board. Reassembly (1) To attach the main board, perform the above “Disassembly”...

  • Page 22: How To Replace The Y Belt

    4 DISASSEMBLY AMD REASSEMBLY 4.12 How to Replace the Y Belt Disassembly (1) Detach the left side cover (see Section 4.1). (2) Detach the top cover (see Section 4.2). (3) Detach the right side cover (see Section 4.3). (4) Detach the guide rail (see Section 4.11). (5) Detach the Y flexible cable from the guide rail (see Section 4.11).

  • Page 23: How To Replace The Carriage Unit

    4 DISASSEMBLY AMD REASSEMBLY 4.13 How to Replace the Carriage Unit Disassembly (1) Detach the left side cover (see Section 4.1). (2) Detach the top cover (see Section 4.2). (3) Detach the right side cover (see Section 4.3). (4) Detach the guide rail (see Section 4.11). (5) Detach the Y flexible cable from the guide rail (see Section 4.11).

  • Page 24: How To Replace The Y Flexible Cable

    4 DISASSEMBLY AMD REASSEMBLY 4.14 How to Replace the Y Flexible Cable Disassembly (1) Detach the left side cover (see Section 4.1). (2) Detach the top cover (see Section 4.2). (3) Detach the right side cover (see Section 4.3). (4) Detach the rear guide (see Section 4.5). (5) Detach the guide rail (see Section 4.11).
  • Page 25 4 DISASSEMBLY AMD REASSEMBLY Reassembly (1) To attach the Y flexible cable, perform the above “Disassembly” procedure in reverse. Note: Do not lock the clamp when you are installing the Y flexible cable to the clamp shown in the figure below. If you do so, the flexible cable may be damaged by the clamp.

  • Page 26: How To Replace The Solenoid

    4 DISASSEMBLY AMD REASSEMBLY 4.15 How to Replace the Solenoid Disassembly (1) Detach the left side cover (see Section 4.1). (2) Detach the top cover (see Section 4.2). (3) Detach the right side cover (see Section 4.3). (4) Detach the guide rail (see Section 4.11). (5) Detach the carriage cover from the carriage (see Section 4.14).

  • Page 27: How To Replace The Auto-Registration Mark Sensor Board

    4 DISASSEMBLY AMD REASSEMBLY 4.16 How to Replace the Auto-Registration Mark Sensor Board Disassembly (1) Detach the left side cover (see Section 4.1). (2) Detach the top cover (see Section 4.2). (3) Detach the right side cover (see Section 4.3). (4) Detach the guide rail (see Section 4.11).

  • Page 28: Electrical Adjustments

    5 ELECTRICAL ADJUSTMENTS 5 ELECTRICAL ADJUSTMENTS 5.1 Updating the System Firmware To update the system firmware you need to have the following files. In addition, you need to use a computer and a USB cable. • VerupEnglish.exe : CC100-20 update software file •...
  • Page 29 5 ELECTRICAL ADJUSTMENTS (10) The following menu will appear during the firmware upgrade procedure. (11) The following menu will appear when the upgrade is complete. (12) The Standby LED blinks when the upgrade is complete. (13) Click the OK button to close the VerupEnglish.exe program. (14) Turn off the power.

  • Page 30: Dip Switch Settings

    5 ELECTRICAL ADJUSTMENTS 5.2 DIP Switch Settings Factory presets (Normal Mode) Set bits 1, 2, 3 and 4 to ON NOV-RAM clear mode Set bits 1, 2 and 3 to ON 5.3 Clearing the Non-Volatile RAM When you replace the main board, you must clear the Non-Volatile RAM (NOV-RAM). If you clear the Non-Volatile RAM, you will lose the setup parameters for each adjustment.

  • Page 31: Using The Adjustment Software

    5 ELECTRICAL ADJUSTMENTS 5.4 Using the Adjustment Software This adjustment software is used for the pen force adjustment, the auto-registration mark sensor adjustment and the distance adjustment. To adjust the CC100-20 you need to have the following files. In addition, you need to use a computer and a USB cable.
  • Page 32 5 ELECTRICAL ADJUSTMENTS Note 1: Do not turn off the standby switch while adjusting the CC100-20. If you do so, the CC100-20 will not receive any commands from the adjustment software. If you turn off the standby switch while adjusting the CC100-20, perform the following procedure.

  • Page 33: Adjusting The Pen Force

    5 ELECTRICAL ADJUSTMENTS 5.5 Adjusting the Pen Force This adjustment will set the pen force using the OptionSetEnglish.exe software. If you replace the main board, use the following procedure to input the recorded adjustment values. If you replace the solenoid and/or the pen block assembly, you must adjust the pen force using the following procedure.
  • Page 34 5 ELECTRICAL ADJUSTMENTS (18) Click the Force 2 down/up button again to raise the pen. (19) Click the Force 3 down/up button to lower the pen. (20) Use the 300 g force gauge to measure the actual force. To get the correct force, gently lift the pen up by hand, lower the pen, and then measure the actual force after you click the force button.

  • Page 35: Adjusting The Auto-Registration Mark Sensor Sensitivity

    5 ELECTRICAL ADJUSTMENTS 5.6 Adjusting the Auto-Registration Mark Sensor Sensitivity How to adjust the auto-registration mark sensor sensitivity (1) Connect the computer and the CC100-20 via the USB interface. (2) Connect the power cable to turn on the power. (3) Load an A4 (Letter) size sheet of paper in the CC100-20. The paper color must be white, and it is recommended that high-quality paper made for ink-jet printers be used.

  • Page 36: Adjusting The Offset Of The Auto-Registration Mark Sensor

    5 ELECTRICAL ADJUSTMENTS 5.7 Adjusting the Offset of the Auto-Registration Mark Sensor How to adjust the Offset of the Auto-Registration Mark Sensor (1) Connect the computer and the CC100-20 via the USB interface. (2) Connect the power cable to turn on the power. (3) Load an A4 (Letter) size sheet of paper with a backing sheet in the CC100-20.

  • Page 37: Adjusting The Distance Accuracy

    5 ELECTRICAL ADJUSTMENTS 5.8 Adjusting the Distance Accuracy How to adjust the Distance Accuracy (1) Connect the computer and the CC100-20 via the USB interface. (2) Connect the power cable to turn on the power. (3) Load an A4 (Letter) size sheet of paper with a backing sheet in the CC100-20. (4) Mount the cutter pen with the cutter blade and the blue blade adjustment cap.

  • Page 38: Parts List

    6 PARTS LIST 6 PARTS LIST 6.1 Main Unit Parts Part No. Desscription Q’ty Remarks 621248011 Left Side Cover 621248003 Right Side Cover 621248024 Top Cover 621240430 Top Cover (CC100-20-ALQ) Wishblade 621240054 Front Guide 621240401 Front Guide, Letter For USA model 621240064 Rear Guide 621240032 Guide Rail 621248100 Caution Label...
  • Page 39 6 PARTS LIST Main Unit Parts CC100-UM-251-9370...

  • Page 40: Carriage

    6 PARTS LIST 6.2 Carriage Part No. Desscription Q’ty Remarks 500051940 Solenoid SCD-0829FT 500051940 Solenoid 621243030 Reset Spring 380162100 Pin 621240064 Rear Guide 621243042 Lock Lever 692124120 Auto-registration Sensor Flexible Cable FPC304502 796212004 Auto-registration Sensor Board Assembly 692124112 Y Flexible Cable 772124520 Relay Board 621243004 Carriage 621243030 Carriage Cover...

  • Page 41: Other

    500052407 AC adapter YC-1048GRC1210P CCC, 240V 500052418 AC adapter YC-1048GRC1247P BS, 240V 500051951 AC adapter SA45-3129 Japanese,100V 621249200 User Guide CD, CC100-CDM02M Use for only Graphtec model. 621249110 Setup Manual English 621249130 Setup Manual, Wishblade Wishblade 621249120 Setup Manual, WGI 621249060 Beginners Manual...

  • Page 42: Block Diagram

    7 BLOCK DIAGRAM 7 BLOCK DIAGRAM CC100-UM-251-9370...

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