Synergic Operations, Ml Panel - Kemppi Promig 520R Operation Instructions Manual

4.2.2. SYNERGIC operations, ML panel

In SYNERGIC operation, the welder indicates the filler wire type and diameter to be used.
The equipment then generates optimal welding settings. In SYNERGIC mode the wire feed
potentiometer changes the adjustment for welding power, voltage and dynamics automatically (so
called "one knob adjustment").
In SYNERGIC operation there are three operation modes:
MIG
Normal MIG/MAG welding with independent adjustments for wire feed speed
and voltage.
SYNERGIC operation is not active.
1-MIG SYNERGIC MIG welding with parameters which are optimised according to
filler wire parameters. Nine SYNERGIC MIG programs for different filler wires
are stored:
Diameter Filler wire
Welding of steel (Fe)
ø 1,0 mm Fe solid wire
ø 1,2 mm Fe solid wire
ø 1,2 mm Mc cored wire Ar + 18 % CO ²
Welding of stainless steel (Ss)
ø 0,8 mm Ss solid wire
ø 1,0 mm Ss solid wire
ø 1,2 mm Ss solid wire
Welding of aluminium (Al)
ø 1,0 mm AlMg5, *)AlSi5
ø 1,2 mm AlMg5, *)AlSi5
ø 1,6 mm AlMg5, *)AlSi5
In SYNERGIC MIG welding the welding values are adjusted with power potentiometer
(normally potentiometer for wire feed speed), arc length potentiometers (normally voltage
potentiometer) and welding dynamics potentiometer. Min. and max. power optimised for each
wire correspond to min. and max. setting of power adjustment potentiometer.
*) Comes to use with a jumper.
© KEMPPI OY
Shielding gas
Ar + 18 % CO ²
Ar + 18 % CO ²
Ar + 2 % CO ²
Ar + 2 % CO ²
Ar + 2 % CO ²
Ar
Ar
Ar
PROMIG 520R, 120R / 0544 – 21