Kemppi FastMig X 450 Operating Manual
Kemppi oy fastmig x 450 welding system operating manual
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- Quick manual (19 pages) ,
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Table of Contents
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Summary of Contents for Kemppi FastMig X 450
- Page 1 FastMig X 450 Operating manual Bruksanvisning Gebrauchsanweisung Manual de instrucciones Käyttöohje Manuel d’utilisation Manuale d’uso Gebruiksaanwijzing Brugsanvisning Instrukcja obsługi Manual de utilização Инструкции по эксплуатации Bruksanvisning 操作手册...
- Page 3 OPERATING MANUAL English...
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Page 4: Table Of Contents
2.5.1 Water-cooled system: FastMig X 450 + MXP + FastCool 10 ......... . -
Page 5: Introduction
Control panel X 37 is included in the delivery for selecting, setting and managing the welding system prior to and during system use. FastMig X 450 offers a multi-process solution for a wide range of welding applications. Various cable options, welding software options, remote control units and other accessories are available for this product. -
Page 6: Installation
High rates of harmonic current may cause losses and disturbance to some equipment. FastMig X 450 This equipment complies with IEC 61000-3-12 provided that the short-circuit power S greater than or equal to 5.5 MVA at the interface point between the user’s supply and the public suply network. -
Page 7: Machine Introduction
The machine is not allowed to be operated in the rain as the protection class of the machine, NOTE! IP23S, allows preserving and storing outside only. Never aim the spray of sparks from a grinding machine toward the equipment. NOTE! © Kemppi Oy / 1312... -
Page 8: Connecting Cables
Ensure that connectors are correctly fastened. Lose connectors can impair welding performance and damage connectors. 2.5.1 Water-cooled system: FastMig X 450 + MXP + FastCool 10 Wire feed unit... -
Page 9: Air-Cooled System: Fastmig X 450 + Mxp
2.5.2 Air-cooled system: FastMig X 450 + MXP Wire feed unit FastMig X 450 power source Gas supply MMA electrode holder Remote control device Air-cooled welding gun Power cable Earth return cable and clamp Measurement cable (from power source to wire feeder) 10. -
Page 10: Cable Positions For Multiple Machine Configurations
2.5.3 Cable positions for multiple machine configurations When using two or more FastMig X 450 units working on the same work piece, the right positioning of voltage sensing cable and the earth return cable is important. In order for the voltage sensing function to work properly, the earth return cable and the voltage sensing cable for each FastMig X 450 unit should be connected close to each other and away from other units’... -
Page 11: Cables
For correct connection and configuration of cable sets, please refer to schematic drawings in section 2.5 of this manual. FastMig X 450 power sources are designed to be used with MXF and MXP wire feed units. NOTE! © Kemppi Oy / 1312... -
Page 12: Operation Control
Manual Metal Arc Welding MMA electrode welding is a standard feature of FastMig X 450 power source. To use it you need to connect the electrode holder to the power source positive pole (+) and select the MMA welding mode either from the power source or from the wire feeder: • In power source control panel, select MMA/CC/CV Mode from the main menu list. -
Page 13: Control Panel X
CONTROL PANEL X 37 FastMig X 450 power source features X 37 control panel with a clear and logical LCD menu display. The menu allows the operator to refine, adapt and manage the arc process and system function before, during and after welding. -
Page 14: Using The Menus
These setups (or welding jobs) are stored as memory channels in X 37 control panel. Up to 10 user profiles can be defined in one FastMig X 450 unit, and each of them are assigned up to 10 memory channels. So, you have maximum of 100 memory channels to store your frequently used welding jobs. -
Page 15: Shortcut Buttons
• F2 (USER) displays the selected active user and allows a new user profile activation. • F3 (WF#) displays active and selected wire feeder and allows a new wire feeder selection. FastMig X 450 allows up to 3 wire feeders to be connected to one power source. Only one NOTE! wire feeder can be active at any one time and must be selected before it will operate. -
Page 16: Welding Parameters
Factory setting is 0 Controls the short circuit behaviour of the arc. The lower the value the softer the arc is. The higher the value the rougher the arc is. Pulse Current -10…+15% Factory setting Reduces (–) or raises (+) the pulse current of the is 0 % curve FastMig X 450... - Page 17 Controls the short circuit behaviour of the arc. The is 0 lower the value the softer the arc is. The higher the value the rougher the arc is. StartPower -9…+9 Factory setting Adjusts arc ignition is 0 © Kemppi Oy / 1312...
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Page 18: Welding Functions
ON: if 4T is selected, crater filling will last at least time that has been adjusted by CraterTime or as long as trigger is pressed. OFF: if 4T is selected, crater filling will last as long as trigger is pressed. FastMig X 450... - Page 19 FineCalib 0V/100A… Step: 0.1 V Fine Tuning Calibration Point. 10V/100A Factory setting is Compensation for varying cable 1.0V/100A resistance. System Clock System Clock Settings Device List Shows a list of connected devices. © Kemppi Oy / 1312...
- Page 20 0.0 – 9.9s: User Pre Gas time setting. Post Gas Time 0.0…9.9 s, CURVE. Step: 0.1 CURVE: Pre Gas time is read from the Factory settings is CURVE Welding program. 0.0 – 9.9s: User Post Gas time setting. FastMig X 450...
- Page 21 * When connecting a remote control device to the power source in MMA/CC/CV welding, you don't need to make adjustments to this setting. Remote control device is automatically recognised, when USER option is selected (default) and RemoteAutoRecog=ON. © Kemppi Oy / 1312...
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Page 22: Welding Software Delivery Profile
After delivery and installation, your system will include welding software specified at the point of order. If your welding needs change and you wish to update your FastMig X 450 system in the future, you can order additional welding programs or Wise™ and Match™ welding software and load them to your system with Kemppi DataGun field programming device. -
Page 23: Troubleshooting
The problems listed and the possible causes are not definitive, but serve to suggest some NOTE! standard and typical situations that may present during normal environmental use when using the MIG/MAG process with FastMig X 450. Problem Check the following Machine won’t work... - Page 24 Many of these checks may be carried out by the operator. However certain checks relating to NOTE! mains power must be completed by an authorised trained electrician. In the case of an error code other than the listed above, contact Kemppi service NOTE! representative. FastMig X 450...
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Page 25: Operation Disturbances
Assemble, adjust and test function. • Check that the feed rolls are suitable for the filler wire you are using, and that their pressure adjustment is correct. © Kemppi Oy / 1312... -
Page 26: Periodic Maintenance
The owner of the equipment is obliged to deliver a decommissioned unit to a regional collection centre, as per the instructions of local authorities or a Kemppi representative. By applying this European Directive you will improve the environment and human health. FastMig X 450... -
Page 27: Ordering Codes
ORDERING CODES FastMig X 450 power source 6103450 FastMig X 450 power source No control panel 610345001 FastMig MXP 37 Pipe Steel wire feeder, 300 mm 6103700 FastMig MXP 37 Pipe Stainless wire feeder, 300 mm 6103710 Control devices Control panel X 37... - Page 28 Remote control unit R30 DataRemote 6185420 Remote control unit R30 DataRemote 10 m 618542001 Remote control extension cable 10 m 6185481 Software installation device DataGun 6265023 WiseRoot+™ welding process is not available with SuperSnake sub feeder. NOTE: FastMig X 450...
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Page 29: Technical Data
Voltage supply for auxiliary devices 50 V DC / 100 W Fuse (delayed) 6.3 A Voltage supply for cooling unit 24V DC / 50 VA The minimum recommended generator output is 35 kVA. * See section 2.2: Distribution network. © Kemppi Oy / 1312... - Page 30 KEMPPI OY KEMPPI (UK) Ltd OOO KEMPPI Kempinkatu 1 Martti Kemppi Building Polkovaya str. 1, Building 6 PL 13 Fraser Road 127018 MOSCOW FIN-15801 LAHTI Priory Business Park RUSSIA FINLAND BEDFORD, MK44 3WH Tel +7 495 739 4304 Tel +358 3 899 11...