Related Manuals for Kemppi Promig 520R
Summary of Contents for Kemppi Promig 520R
- Page 1 1923640E Operation instructions • english Gebrauchsanweisung • deutsch 0544 Gebruiksaanwijzing • nederlands Manuel d’utilisation • français PROMIG 520R, 120R...
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Page 2: Table Of Contents
1.3. OPERATION SAFETY ....................4 2. INSTALLATION ......................5 2.1. OPERATION CONTROL AND CONNECTORS ............5 2.1.1. PROMIG 520R CONTROL UNIT ..............5 2.1.2. PROMIG 120R WIRE FEEDER ..............6 2.2. UNITS, ACCESSORIES, CABLES ................7 2.3. PARTS OF WIRE FEED MECHANISM ............... 8 2.4. -
Page 3: Preface
Promig 520R is a welding system designed for robotic and automated welding. It consists of Promig 520R with inbuilt robot interface and a robot arm mounted feed unit Promig 120R. These two units are connected with an intermediate cable assembly. -
Page 4: Operation Safety
Do not press MIG gun’s switch, if the gun is not directed towards a work piece. Welding fumes Take care that there is sufficient ventilation during welding. Take special safety precautions when welding metals which contain lead, cadmium, zinc, mercury or beryllium. 4 – PROMIG 520R, 120R / 0544 © KEMPPI OY... -
Page 5: Installation
Voltage monitoring connector (–) Connector for channel selection (option for MXE model) Hole for wire outlet connector Fixed welding cable to Pro power source Fixed control cable to Pro power source © KEMPPI OY PROMIG 520R, 120R / 0544 – 5... -
Page 6: Promig 120R Wire Feeder
Euro connector for robot gun Snap connector for air blast Connector for motorised gun Snap connectors for cooling liquid Control cable connector Snap connector for gas Wire liner inlet Welding current cable connector 6 – PROMIG 520R, 120R / 0544 © KEMPPI OY... -
Page 7: Units, Accessories, Cables
2.2. UNITS, ACCESSORIES, CABLES © KEMPPI OY PROMIG 520R, 120R / 0544 – 7... -
Page 8: Parts Of Wire Feed Mechanism
2.3. PARTS OF WIRE FEED MECHANISM 8 – PROMIG 520R, 120R / 0544 © KEMPPI OY... -
Page 9: Assembly Of Mig System
The high ratio wheel (*D40*) is delivered with the feed unit. Changing the maximum wire feed speed: – Open side plate and remove JUMPER 3 on control card A001. This alters the tacho feedback ratio to 0 - 25 m/min. © KEMPPI OY PROMIG 520R, 120R / 0544 – 9... -
Page 10: Installation Of Mig System
Move also drive wheel with the black plastic washer. Feed rolls and wire guide tubes of wire feed unit have colour codes to make identification easier. 10 – PROMIG 520R, 120R / 0544 © KEMPPI OY... -
Page 11: Mounting Of Mig Gun
Ensure that the welding gun connector is tight. When you are using liquid-cooled gun, mount water hoses according to the diagram. Error signal lamp of PROMIG 520R indicates overloading of wire feed motor. Operation of signal lamp is as follows (also see error codes): Wire feed motor is slightly overloaded e.g. -
Page 12: Burn Back Time
The flow rate is set according to the welding power used in the job. A suitable flow rate is normally 8 - 15 l/min. If the gas flow is not suitable, the welded joint will be sporous. Contact your local Kemppi dealer for choosing gas and equipment. 3.7.1. Installing gas bottle Always fasten gas bottle properly in vertical position in a special holder on the wall or on a carriage. -
Page 13: Main Switch I/O
5 min, thus cooling the liquid to ambient temperature. Read in operation instructions for cooling unit the trouble situations in liquid circulation system and protection against damage of gun etc. 4. CONTROL PANEL OPERATIONS 4.1. MC CONTROL PANEL © KEMPPI OY PROMIG 520R, 120R / 0544 – 13... - Page 14 SELECTO OFF: Local control for voltage of PRO power source, 10 V...max. MIG voltage of power source SELECTO ON: No operation SELECTO SET: Local control for voltage of PRO power source, 10 V...max. MIG voltage of power source 14 – PROMIG 520R, 120R / 0544 © KEMPPI OY...
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Page 15: Weld Data / Gas Test
Testing the gas flow A short press on switch starts flow of shielding gas. The shielding gas flows for approximately 20 seconds, or until the switch is pressed again. © KEMPPI OY PROMIG 520R, 120R / 0544 – 15... -
Page 16: Selecto Operations, Mc Panel
Note! You can check data which you have stored in memory by setting SELECTO mode switch on position ON, the display will show the values stored in that memory location. 5. Set SELECTO mode switch to position ON and pre-set channels are active. 16 – PROMIG 520R, 120R / 0544 © KEMPPI OY... -
Page 17: Ml Control Panel
SYNERGIC PULSEMIG: Pulsed MIG welding with parameters which are pre-set according to filler wire (S35, S36). Welding parameters are adjusted with adjustment potentiometers for welding power (R31) and arc length (R32). Gun cable length compensation (R34) © KEMPPI OY PROMIG 520R, 120R / 0544 – 17... - Page 18 When you adjust welding dynamics, the adjustment value -9...0...9 is shown in display V, which otherwise shows set value / welding voltage. Value of dynamics is shown in display for approx. 3 s after adjustment. 18 – PROMIG 520R, 120R / 0544 © KEMPPI OY...
- Page 19 Wire feed speed min. and max speed. SYNERGIC PULSED MIG welding: Display shows set value for wire feed speed and true value during welding. Wire feed speed range depends on wire type min. and max. speed. © KEMPPI OY PROMIG 520R, 120R / 0544 – 19...
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Page 20: Weld Data
Testing the gas flow A short press on the switch starts shielding gas flow. Shielding gas flows for approximately 20 seconds, or until the switch is pressed again. 20 – PROMIG 520R, 120R / 0544 © KEMPPI OY... -
Page 21: Synergic Operations, Ml Panel
Min. and max. power optimised for each wire correspond to min. and max. setting of power adjustment potentiometer. *) Comes to use with a jumper. © KEMPPI OY PROMIG 520R, 120R / 0544 – 21... - Page 22 ø 1,2 mm solid wire Ar + 2 % CO ² Pulsed MIG welding of aluminium (Al) ø 1,0 mm AlMg5 Ar ø 1,2 mm AlMg5 Ar ø 1,6 mm AlMg5 Ar 22 – PROMIG 520R, 120R / 0544 © KEMPPI OY...
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Page 23: Mxe Control Panel
When controlling memory channels with robot, memory functions are to be set to MEMORY ON mode. Key switch is turned to position AUTO. Note! On memory channel 0 (= no memory channel selected) machine always retrieves memory channel which was used last. © KEMPPI OY PROMIG 520R, 120R / 0544 – 23... -
Page 24: Other User Functions
Err 5: Cooling unit (Procool 10 / 30) has a cooling failure (overheating sensor or pressure switch has reacted or unit is missing supply voltage). Err 6: Water unit (Procool 10 / 30) has been started normally, but wire feed unit (Promig 520R) has lost serial communication link to cooling unit (check interconns). -
Page 25: Service And Operation Disturbances
Clean dust and dirt from the equipment. twice a year When using compressed air, always protect your eyes with proper eye protection. In case of problems contact your KEMPPI dealer. 8. DISPOSAL OF THE MACHINE Do not dispose of electrical equipment together with normal waste! -
Page 26: Ordering Numbers
6255156 MT-51MW 1,5 m / K30 6255157 MT-51MW 3,0 m / SK 6255158 MT-51MW 3,0 m / K30 6255159 Transport wagons P 20 6185261 P 30W 6185262 P 40 6185264 26 – PROMIG 520R, 120R / 0544 © KEMPPI OY... -
Page 27: Technical Data
230 mm height 480 mm weight 20 kg Promig 120R Dimensions length 319 mm width 152 mm height 167 mm weight 8 kg The products meet conformity requirements for CE marking. © KEMPPI OY PROMIG 520R, 120R / 0544 – 27... -
Page 28: Terms Of Guarantee
Guarantee repairs must be carried out only by an Authorised Kemppi Service Agent. Packing, freight and insurance costs to be paid by orderer. The guarantee is effected on the date of purchase. Verbal promises which do not comply with the terms of guarantee are not binding on guarantor. - Page 29 Telefax (08) 590 823 94 e-mail: sales.se@kemppi.com Tel (06033) 88 020 Telefax (06033) 72 528 KEMPPI NORGE A/S e-mail:sales.de@kemppi.com Postboks 2151, Postterminalen KEMPPI SP. z o.o. N – 3103 TØNSBERG Ul. Piłsudskiego 2 NORGE 05-091 ZA¸BKI Tel 33 34 60 00 Poland...
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