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Operation instructions • english
Gebrauchsanweisung • deutsch
Gebruiksaanwijzing • nederlands
Manuel d'utilisation • français
KEMPOWELD
4200
4200W
5500W
1922020E
0531

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Summary of Contents for Kemppi KEMPOWELD 4200

  • Page 1 Operation instructions • english 1922020E Gebrauchsanweisung • deutsch 0531 Gebruiksaanwijzing • nederlands Manuel d’utilisation • français KEMPOWELD 4200 4200W 5500W...
  • Page 2: Table Of Contents

    1.4. Kempoweld panels ......................5 1.4.1. Operation control and connectors .....................5 1.4.2. Parts of cooling unit Kempoweld 4200W and 5500W ...............5 1.4.3. Rear plate of Kempoweld 4200, 4200W and 5500W ..............5 1.5. Wire feeder panels ......................6 1.5.1. Front panel 1.5.2. Accessories ..........................6 1.5.3.
  • Page 3: Preface

    Power source Supply voltage of the Kempoweld 4200 is either 3~ 230 V or 3~ 400 V; of these both power sources exist also types Kempoweld 4200W, which are equipped with inbuilt cooling unit. Kempoweld 5500W is a compact water cooled equipment with 3~ 400 V supply voltage.
  • Page 4: Operation Safety

    This equipment’s electromagnetic compatibility (EMC) is designed for use in an industrial environment. Class A equipment is not intended for use in residential location where the electrical power is provided by the public low-voltage supply system. 4 – KEMPOWELD 4200, 4200W, 5500W / 0531 © KEMPPI OY...
  • Page 5: Kempoweld Panels

    4200W and 5500W Inlet of mains cable Fuse of auxiliary transformer (8 A delayed) Welding current connector for wire feeder unit (+ pole) Control connector for wire feeder unit © KEMPPI OY KEMPOWELD 4200, 4200W, 5500W / 0531 – 5...
  • Page 6: Wire Feeder Panels

    6 – KEMPOWELD 4200, 4200W, 5500W / 0531 © KEMPPI OY...
  • Page 7: Units And Cables

    KW = identification letters 50 = welding cable cross-section mm 5 = nominal reach in meters W = liquid cooling, G = air cooling H = protective shield; no letter=no protective shield © KEMPPI OY KEMPOWELD 4200, 4200W, 5500W / 0531 – 7...
  • Page 8: Installation

    Use only copper cables with cross-sectional area of at least 50 mm . In enclosed table are shown typical loading capacities of rubber insulated copper cables, when ambient temperature is 25 °C and conductor temperature is 85 °C. 8 – KEMPOWELD 4200, 4200W, 5500W / 0531 © KEMPPI OY...
  • Page 9: Operation And Use Of Controls

    The most suitable roughness is, however, most dependent on the welding case. You will find the best position by testing the different positions. © KEMPPI OY KEMPOWELD 4200, 4200W, 5500W / 0531 – 9...
  • Page 10: Operation Of Cooling Fan

    Do not swallow cooling liquid. If somebody has swallowed the liquid, take him immediately to medical care. Avoid contact with skin and eyes, wash the liquid from your skin with clean water. 10 – KEMPOWELD 4200, 4200W, 5500W / 0531 © KEMPPI OY...
  • Page 11: Operation Switches

    By the operation or functional disturbances take the measures according to the following list. If the disturbance cannot be eliminated, check the equipment according to the paragraphs Installation and Maintenance, and take contact with Authorized Kemppi repair shop. The pump does not get started by test switch: –...
  • Page 12: Maintenance

    Do not use pressure washing device! Only authorized electrician shall carry out repairs to the machines. Regular maintenance Kemppi service repair shops make regular maintenance according to agreement. The major points in the maintenance procedure are listed as follows: – Cleaning of the machine –...
  • Page 13: Disposal Of The Machine

    530 mm 530 mm 480 mm height 880 mm 1090 mm 1140 mm Weight 126 kg 138 kg 194 kg The products meet conformity requirements for CE marking. © KEMPPI OY KEMPOWELD 4200, 4200W, 5500W / 0531 – 13...
  • Page 14: Ordering Numbers

    Multimig 50-5-K ..........6260104 Multimig 50-10-K .......... 6260106 Multimig 50-5-KH ........626010401 Multimig 50-10-KH ........626010601 Liquid-cooled interconnection cables Mounting cables for short distance: KW 50-1.5-W ..........6260352 KW 95-1.5-W ..........6260391 14 – KEMPOWELD 4200, 4200W, 5500W / 0531 © KEMPPI OY...
  • Page 15: Terms Of Guarantee

    TERMS OF GUARANTEE Kemppi Oy provides a guarantee for products manufactured and sold by them if defects in manufacture and materials occur. Guarantee repairs must be carried out only by an Authorised Kemppi Service Agent. Packing, freight and insurance costs to be paid by orderer. The guarantee is effected on the date of purchase. Verbal promises which do not comply with the terms of guarantee are not binding on guarantor.
  • Page 16 Tel (06033) 88 020 KEMPPI NORGE A/S Telefax (06033) 72 528 Postboks 2151, Postterminalen e-mail:sales.de@kemppi.com N – 3103 TØNSBERG KEMPPI SP. z o.o. NORGE Ul. Piłsudskiego 2 Tel 33 34 60 00 05-091 ZA¸BKI Telefax 33 34 60 10 Poland e-mail: sales.no@kemppi.com...

This manual is also suitable for:

Kempoweld 4200wKempoweld 5500w

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