Kemppi Promig 530 Operation Instructions Manual

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1923412E

0612

ProMig

530

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Page 1 1923412E 0612 ProMig...
Page 2: Table Of Contents
3.2. ml Control Panel 6263502 ................20 3.2.1. weld data ....................24 3.2.2. synergiC oPerations, ml Panel ............24 5. PROmIg 530 A001 jumPER bLOCk FuNCTIONS ........... 28 6. ERROR CODES OF PANELS ..................30 7. SERVICE, OPERATION DISTuRbANCES ..............31 7.1.
Page 3: Preface
Operations of wire feed unit are controlled and adjusted with microprocessor. Tacho generator of wire feed motor enables accurate and even adjustment of wire feed speed. These operation instructions handle Promig 530 wire feed unit, assembly and installation of MIG system as well as operation functions of panels.
Page 4: Operation Control And Connectors
Supply Snap connector Connection for control cable, MIG / TIG Control cable, PRO power source Inlet for cooling liquid hoses Welding current cable, PRO power source Wire inch Selection of air/liquid cooling – Promig 530 / 061 © kemPPi oy...
Page 5 R3/8 - Snap connector Shielding gas hose Snap connector - 0 Welding current cable Extension cable for remote control Earth cable MMA welding cable PRO 3200 MIG gun Liquid-cooled 4200 5200 © kemPPi oy Promig 530 / 061 – 5...
Page 7: Quick Guide For Operation Of Mc Panel
2. Select with SELECTO mode switch the position 3. Select the control mode: local control, remote control or gun control 4. Search by welding correct values for wire feed speed, voltage and welding dynamics © kemPPi oy Promig 530 / 061 – ...
Page 8: Quick Guide For Operation Of Ml Panel
4. Adjust required set values for wire feed speed and voltage. Values are shown in displays 5. Set welding dynamics at zero position or at required position 6. Weld and adjust wire feed speed and voltage when needed – Promig 530 / 061 © kemPPi oy...
Page 9: Mma Welding
2. Select the control mode: local control, remote control or gun control 3. Adjust required MMA current. Values are shown in displays 4. Set welding dynamics on position zero or on required position 5. Weld and adjust MMA current when needed © kemPPi oy Promig 530 / 061 – ...
Page 10: Operation Safety
Do not press MIG-gun switch, if the gun is not directed towards a work piece. Welding fumes Take care that there is sufficient ventilation during welding. Take special safety precautions when welding metals which contain lead, cadmium, zinc, mercury or beryllium. 10 – Promig 530 / 061 © kemPPi oy...
Page 11: Installation
1. Installation of power source Read paragraph: ”Installation” in operation instructions 1913170 for Kemppi Pro Evolution power sources and carry out the installation according to that. 2. Mounting of PRO power source to transport wagon...
Page 12: Accessories Corresponding To Wire Diameter
1.6 over 1/16 In delivery Promig 530 are equipped with red feed rolls with plain groove and with orange wire guide tubes for welding filler wires of 0.9-1.2 mm (0.035”, 0.045” and 0.052”). 2.3. mOuNTINg OF mIg wELDINg guN In order to ensure trouble-free welding check in operation instructions of gun used by you that wire guide tube and contact tip of gun are according to manufacturer’s recommendation suitable...
Page 13: Mounting And Locking Of Wire Reel
Automatic feed may sometimes fail with thin wires (Fe, Fc, Ss: 0,6...0,8 mm, Al: 0,8...1,0 mm). In that case you might have to open feed rolls and feed wire manually through feed rolls. © kemPPi oy Promig 530 / 061 – 13...
Page 14: Adjustment Of Pressure
Use in your MIG equipment at least 70 mm2. Thinner cross-sectional areas might cause overheating of connectors and insulations. Make sure that the welding gun in your use is designed for max. welding current needed by you! Never use a damaged welding gun! 1 – Promig 530 / 061 © kemPPi oy...
Page 15: Shield Gas
The flow rate is set according to the welding power used in the job. A suitable flow rate is normally 8 - 10 l/min. If the gas flow is not suitable, the welded joint will be sporous. Contact your local Kemppi-dealer for choosing gas and equipment. 2.10.1. Installing gas bottle Always fasten gas bottle properly in vertical position in a special holder on the wall or on a carriage.
Page 16: Main Switch I/O
2.11. mAIN SwITCh I/O When you turn the main switch of the Kemppi Pro Evolution power source into I-position, pilot lamp close to it is lighted and the equipment is ready for welding. The equipment is returned to that welding method with which the welding was last carried out before the main switch was turned to zero position.
Page 17 R10 and voltage with potentiometer U on panel. Gun control: Wire feed speed is adjusted with control module RMT 10 which is connected to KEMPPI PMT or WS welding gun and welding voltage is adjusted with potentiometer.
Page 18 Display shows set value for welding voltage and true value during welding. MMA welding: Display shows in setting state open circuit voltage of power source and true value during welding for MMA welding voltage. 1 – Promig 530 / 061 © kemPPi oy...
Page 19: Weld Data / Gas Test
Search of welding data for storage. Welding data are stored for wished channel by using the SAVE switch. Those values for wire feed speed, voltage and welding dynamics are stored, which were set before using the SAVE switch. © kemPPi oy Promig 530 / 061 – 1...
Page 20: Ml Control Panel 6263502
Local controls: wire feed speed/welding power/MMA current (R31), welding voltage (R32) Controls for MIG and MMA welding dynamics (R33) Digital displays: wire feed speed (P31), current (P32), voltage (P33) Retrieval of last used welding values (S33) 0 – Promig 530 / 061 © kemPPi oy...
Page 21 Gun control: Wire feed speed/welding power is adjusted with control module RMT 10 which is connected to KEMPPI PMT or WS welding gun and welding voltage/arc length is adjusted with potentiometer U on panel. Note! If the remote control unit or the gun control unit is not connected to the PROMIG and you have selected remote control or gun control, then controls operate with local control potentiometers like in local control positions.
Page 22 -9...-1 Wider pulsed MIG arc. Object: e.g. welding of square butt preparation Recommendable basic setting 1...9 More narrow and better directed arc. Object: e.g. fillet weld seams of thin basic materials – Promig 530 / 061 © kemPPi oy...
Page 23 Display shows in setting state value -9...0...9 for arc length and during welding true value of welding voltage. MMA welding: Display shows in setting state open circuit voltage of power source and true value for MMA welding voltage during welding. © kemPPi oy Promig 530 / 061 – 3...
Page 24: Weld Data
SYNERGIC operation is not in use. 1-MIG SYNERGIC MIG welding with parameters which are optimized according to filler wire parameters. Nine SYNERGIC MIG programs for different filler wires are stored: – Promig 530 / 061 © kemPPi oy...
Page 25 2. Weld at power level wanted by you 3. Adjust with potentiometer for cable compensation a suitable arc length 4. Check adjustment range for arc length by adjusting arc length -9...0...9 5. When needed repeat points 2...4 © kemPPi oy Promig 530 / 061 – 5...
Page 26 Set values connected with these min. and max. powers are shown in set value displays. Compensating cable length See the paragraph: ”SYNERGIC MIG welding”. 6 – Promig 530 / 061 © kemPPi oy...
Page 27 ... max. SyNERgIC Setting for power (wire feed speed): PuLSED mIg according to wire min..max. Setting for power: note ! rmt10 10 A...max.power of power source no oPeration © kemPPi oy Promig 530 / 061 – ...
Page 28: Promig 530 A001 Jumper Block Functions
5. PROmIg 530 A001 jumPER bLOCk FuNCTIONS Feeder address Wire feed speed 1. Selection of wire feeder address Feeder 1, address 102 Feeder 2, address 105 Feeder 3, address 150 Feeder 4, address 153 3. Welding with PROCOOL an air cooled MIG gun COOLER is on, air/water cooling selection is air –>...
Page 29 Amperage display is on with MX-panel 10. Selection of max wire feed speed 1 2 3 4 5 6 7 8 9 10 Max. speed 18 m/min, on delivery Max. speed 25 m/min © kemPPi oy Promig 530 / 061 – ...
Page 30: Error Codes Of Panels
6. ERROR CODES OF PANELS By Promig 530 unit check by each start, if there are error states in the equipment; in case error states are observed, the error state in question is shown by means of Err textes appearing on (wire feed) display of panels (see enclosed figure).
Page 31: Service, Operation Disturbances
Clean dust and dirt from the equipment. When using compressed air, always protect your eyes with proper eye protection. In case of problems contact your KEMPPI dealer. 7.1. DISPOSAL OF ThE mAChINE Do not dispose of electrical equipment together with normal waste!
Page 32: Ordering Numbers
MMT 32 6253213MMT MMT 32 4,5 m 6253214MMT MMT 35 6253513MMT MMT 35 4,5 m 6253514MMT MMT 42 6254213MMT MMT 42 4,5 m 6254214MMT KMP 300 6257306 KMP 300 10 m 6257310 3 – Promig 530 / 061 © kemPPi oy...
Page 33 6253048S12 WS 42W (Al 1.2-1.6) 6254206A12 WS 42W (SS 1.0) 6254206S10 WS 42W (SS 1.2) 6254206S12 WS 42W (Al 1.2-1.6) 6254208A12 WS 42W (SS 1.0) 6254208S10 WS 42W (SS 1.2) 6254208S12 © kemPPi oy Promig 530 / 061 – 33...
Page 34: Technical Data
(wPS) mIg/mmA dynamics control Potentiometer Potentiometer Selecto memory channels 5 pc Synergic mIg 9 programs Synergic PuLSED mIg 9 programs The products meet conformity requirements for CE marking. 3 – Promig 530 / 061 © kemPPi oy...
Page 35: Terms Of Guarantee
Guarantee repairs must be carried out only by an Authorised Kemppi Service Agent. Packing, freight and insurance costs to be paid by orderer. The guarantee is effected on the date of purchase. Verbal promises which do not comply with the terms of guarantee are not binding on guarantor.
Page 36 Telefax (08) 590 823 94 e-mail: sales.se@kemppi.com Tel (06033) 88 020 Telefax (06033) 72 528 KEMPPI NORGE A/S e-mail:sales.de@kemppi.com Postboks 2151, Postterminalen KEMPPI SP. z o.o. N – 3103 TØNSBERG Ul. Piłsudskiego 2 NORGE 05-091 ZA¸BKI Tel 33 34 60 00 Poland...

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