Removing The Lower Triple Clamp (Exc Eu, Exc Six Days, Exc Eu/Au, Six Days); Installing The Lower Triple Clamp; (200 Xc-W Us, 250 Xc-W Us, 300 Exc Br, 300 Xc-W Us) - KTM 125 EXC 2016 Owner's Manual

12 SERVICE WORK ON THE CHASSIS
12.10 Removing the lower triple clamp
12.11

Installing the lower triple clamp

(EXC EU, EXC Six Days, EXC EU/AU, Six Days)
Preparatory work
–
Raise the motorcycle with a lift stand. (
–
Remove the front wheel.
–
Remove the headlight mask with the headlight. (
–
Remove the fork legs.
–
Remove the front fender. (
–
Remove the handlebar cushion.
Main work
–
Remove screw
dlebar and hang it to one side.
Info
Protect the components against damage by covering them.
Do not bend the cables and lines.
602734-10
–
Remove O-ring
–
Take off the lower triple clamp with the steering stem.
–
Remove the upper steering head bearing.
602735-10
(200 XC‑W US, 250 XC‑W US, 300 EXC BR, 300 XC‑W US)
Main work
–
Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease (
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
–
Check whether upper steering head seal
–
Mount protective ring
500151-10
–
Position the upper triple clamp with the handlebar.
–
Position the clutch line and wiring harness.
–
Mount screw
B02151-10
( p. 90)
( p. 54)
p. 64)
 
. Remove screw . Pull off the upper triple clamp with the han-

. Remove protective ring
p. 143)

.

but do not tighten yet.
p. 52)
p. 98)

.
 is correctly positioned.
57