Removing The Lower Triple Clamp (Exc Six Days Us); Installing The Lower Triple Clamp (Exc Us) - KTM 500 EXC US Owner's Manual

12 SERVICE WORK ON THE CHASSIS
12.10 Removing the lower triple clamp
12.11 Installing the lower triple clamp
–
Remove O-ring
–
Take off the lower triple clamp with the steering stem.
–
Remove the upper steering head bearing.
M00990-10
(EXC Six Days US)
Preparatory work
–
Remove the headlight mask with the headlight. (
–
Raise the motorcycle with the lift stand. (
–
Remove the front wheel.
–
Remove the fork legs.
–
Remove the front fender. (
–
Remove the handlebar cushion.
Main work
–
Open the cable holder in front of the right radiator and detach the wiring harness.
–
Remove screws
–
Remove screw
handlebar and set it aside.
Info
Cover the components to protect them against damage.
Do not kink the cables and lines.
S00830-10
–
Remove O-ring
–
Take off the lower triple clamp with the steering stem.
–
Remove the upper steering head bearing.
M01017-10
(EXC US)
Main work
–
Clean the bearing and sealing elements, check for damage, and grease.
High viscosity grease (
–
Insert the lower triple clamp with the steering stem. Mount the upper steering head
bearing.
–
Check whether the upper steering head seal
–
Slide on protective ring
B01605-10

. Remove protective ring
( p. 86)
( p. 52)
p. 60)

and hang the voltage regulator to the side.
 
. Remove screw . Take off the upper triple clamp with the

. Remove protective ring
p. 122)
 
and O-ring

.
p. 94)
p. 51)

.

is correctly positioned.
.
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