KTM 125 EXC EU Owner's Manual page 5

TABLE OF CONTENTS
10.14 Adjusting the spring preload of the fork
(EXC EU/AUS, XC-W)....................................... 44
10.15 Handlebar position.......................................... 44
10.16 Adjusting the handlebar position
11 SERVICE WORK ON THE CHASSIS.............................. 46
11.1 Raising the motorcycle with the lift stand.......... 46
11.2 Removing the motorcycle from the lift stand ...... 46
11.3 Bleeding the fork legs...................................... 46
11.4 Cleaning the dust boots of the fork legs............. 47
11.5 Loosening the fork protection ........................... 47
11.6 Positioning the fork protection.......................... 48
11.7 Removing the fork legs
11.8 Installing the fork legs
11.9 Removing the fork protector
11.10 Installing the fork protector
11.11 Removing the lower triple clamp
(EXC EU/AUS, XC-W)....................................... 50
11.12 Removing the lower triple clamp
(EXC SIX DAYS) .............................................. 51
11.13 Installing the lower triple clamp
(EXC EU/AUS, XC-W)....................................... 51
11.14 Installing the lower triple clamp
(EXC SIX DAYS) .............................................. 53
11.15 Checking the play of the steering head
bearing .......................................................... 55
11.16 Adjusting the play of the steering head
bearing ..................................................... 55
x
11.17 Greasing the steering head bearing
11.18 Removing the front fender ............................... 56
11.19 Installing the front fender ................................ 56
11.20 Removing the shock absorber
11.21 Installing the shock absorber
11.22 Removing the seat .......................................... 58
11.23 Mounting the seat ........................................... 58
11.24 Removing the air filter box lid .......................... 58
11.25 Installing the air filter box lid ........................... 58
11.26 Removing the air filter
11.27 Installing the air filter
11.28 Cleaning the air filter and air filter box
11.29 Sealing the air filter box
11.30 Removing the main silencer ............................. 60
11.31 Installing the main silencer.............................. 60
11.32 Changing the glass fiber yarn filling of the
main silencer
11.33 Removing the fuel tank
11.34 Installing the fuel tank
11.35 Checking the chain for dirt............................... 63
11.36 Cleaning the chain .......................................... 63
11.37 Checking the chain tension .............................. 64
11.38 Adjusting the chain tension.............................. 64
11.39 Checking the chain, rear sprocket, engine
sprocket and chain guide ................................. 65
11.40 Adjusting the chain guide
11.41 Checking the frame
11.42 Checking the swingarm
11.43 Checking the routing of the throttle cable.......... 68
11.44 Checking the rubber grip ................................. 69
11.45 Additionally securing the rubber grip................. 69
11.46 Adjusting the basic position of the clutch
lever .............................................................. 69
11.47 Checking/correcting the fluid level of the
hydraulic clutch.............................................. 70
................. 45
x
............................... 48
x
................................ 48
x
........................ 49
x
......................... 50
x
x
x
x
x
.............. 56
x
...................... 56
x
....................... 57
x
................................ 59
x
................................. 59
x
x
.............................. 60
x
............................................. 61
x
............................... 61
x
................................ 62
x
x ........................... 67
.................................... 68
x
x ............................... 68
11.48 Changing the hydraulic clutch fluid
11.49 Removing the engine guard (EXC SIX DAYS)...... 72
11.50 Installing the engine guard (EXC SIX DAYS)....... 72
12 BRAKE SYSTEM ........................................................ 73
12.1
12.2
12.3
12.4
12.5
12.6
12.7
12.8
12.9
12.10 Adjusting the basic position of the foot brake
12.11 Checking the rear brake fluid level.................... 78
12.12 Adding brake fluid for the rear brake
12.13 Checking the rear brake linings ........................ 79
12.14 Changing the brake linings of the rear
13 WHEELS, TIRES ........................................................ 82
13.1
13.2
13.3
13.4
13.5
13.6
13.7
14 ELECTRICAL SYSTEM ................................................ 87
14.1
14.2
14.3
14.4
......... 59
14.5
14.6
14.7
14.8
14.9
14.10 Adjusting the headlight range........................... 92
14.11 Changing the speedometer battery .................... 92
15 COOLING SYSTEM ..................................................... 94
15.1
15.2
15.3
15.4
15.5
16 TUNING THE ENGINE................................................ 98
16.1
16.2
16.3
16.4
16.5
Checking the free travel of the hand brake
lever .............................................................. 73
Adjusting free travel of hand brake lever (All
EXC models)................................................... 73
Adjusting the basic position of the hand brake
lever (XC-W) ................................................... 73
Checking the brake discs ................................. 74
Checking the front brake fluid level .................. 74
Adding front brake fluid
x
Checking the front brake linings ....................... 75
Changing the front brake linings
Checking the free travel of foot brake lever ........ 77
lever x ......................................................... 77
brake ........................................................ 79
x
Removing the front wheel
x
Installing the front wheel
x
Removing the rear wheel
x
Installing the rear wheel
x
Checking the tire condition .............................. 84
Checking the tire air pressure........................... 85
Checking the spoke tension.............................. 85
Removing the battery
x
(All 200/250/300 models)............................... 87
Installing the battery
x
(All 200/250/300 models)............................... 87
Recharging the battery x
(All 200/250/300 models)............................... 88
Changing the main fuse
(All 200/250/300 models)............................... 89
Removing the headlight mask with the
headlight........................................................ 90
Refitting the headlight mask with the
headlight........................................................ 90
Changing the headlight bulb ............................ 90
Changing the turn signal bulb (All EXC
models).......................................................... 91
Checking the headlight setting ......................... 92
Cooling system ............................................... 94
Checking the antifreeze and coolant level .......... 94
Checking the coolant level ............................... 95
Draining the coolant ................................... 95
x
Refilling with coolant x .................................. 96
Checking the play in the throttle cable .............. 98
Adjusting the play in the throttle cable
Carburetor - idle.............................................. 98
Carburetor - adjusting the idle speed
Emptying the carburetor float chamber
3
.............. 71
x
.............................. 74
.................. 76
x
............ 78
x
........................... 82
............................ 82
............................. 83
.............................. 83
......... 98
x
............ 99
x
....... 100
x