Download  Print this page

Mitsubishi Electric FR-A520-0.4K -55K Instruction Manual

Transistorized inverter, high function & low acoustic noise.
Hide thumbs

Advertisement

• FAST SHIPPING AND
DELIVERY
• TENS OF THOUSANDS OF
IN-STOCK ITEMS
• EQUIPMENT DEMOS
• HUNDREDS OF
MANUFACTURERS
SUPPORTED
• LEASING/MONTHLY
RENTALS
• ITAR CERTIFIED
SECURE ASSET SOLUTIONS
Artisan Technology Group
new and certified-used/pre-owned equipment
SERVICE CENTER REPAIRS
Experienced engineers and technicians on staff
at our full-service, in-house repair center
View
Instra
REMOTE INSPECTION
SM
Remotely inspect equipment before purchasing with
www.instraview.com
our interactive website at
Contact us:
(888) 88-SOURCE | sales@artisantg.com | www.artisantg.com
is your source for quality
WE BUY USED EQUIPMENT
Sell your excess, underutilized, and idle used equipment
We also offer credit for buy-backs and trade-ins
www.artisantg.com/WeBuyEquipment
LOOKING FOR MORE INFORMATION?
Visit us on the web at
information on price quotations, drivers, technical
specifications, manuals, and documentation
www.artisantg.com
for more

Advertisement

   Related Manuals for Mitsubishi Electric FR-A520-0.4K -55K

   Summary of Contents for Mitsubishi Electric FR-A520-0.4K -55K

  • Page 1 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...
  • Page 2 TRANSISTORIZED INVERTER FR-A HIGH FUNCTION & LOW ACOUSTIC NOISE FR-A520-0.4K to 55K(-NA) FR-A540-0.4K to 55K(-NA)(-EC) – INSTRUCTION MANUAL – Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 3 Thank you for choosing this Mitsubishi transistorized Inverter. This instruction manual gives handling information and precautions for use of this equipment. Incorrect handling might cause an unexpected fault. Before using the inverter, please read this manual carefully to use the equipment to its optimum. Please forward this manual to the end user.
  • Page 4: Safety Instructions

    SAFETY INSTRUCTIONS 1. Electric Shock Prevention WARNING While power is on or when the inverter is running, do not open the front cover. You may get an electric shock. Do not run the inverter with the front cover removed. Otherwise, you may access the exposed high- voltage terminals or the charging part of the circuitry and get an electric shock.
  • Page 5 4. Additional instructions Also note the following points to prevent an accidental failure, injury, electric shock, etc.: (1) Transportation and installation CAUTION When carrying products, use correct lifting gear to prevent injury. Do not stack the inverter boxes higher than the number recommended. Ensure that installation position and material can withstand the weight of the inverter.
  • Page 6 CAUTION The load used should be a three-phase induction motor only. Connection of any other electrical equipment to the inverter output may damage the equipment. The electronic overcurrent protection does not guarantee protection of the motor from overheating. Do not use a magnetic contactor on the inverter input for frequent starting/stopping of the inverter. Use a noise filter to reduce the effect of electromagnetic interference.
  • Page 7: Table Of Contents

    CONTENTS  287/,1( 1.1 Pre-Operation Information ............................1 1.1.1 Precautions for operation............................1 1.2 Basic Configuration..............................2 1.2.1 Basic configuration .............................2 1.3 Structure ..................................3 1.3.1 Appearance and structure ..........................3 1.3.2 Removal and reinstallation of the front cover .....................4 1.3.3 Removal and reinstallation of the operation panel....................6  ,167$//$7,21 $1' :,5,1* 2.1 Installation..................................7 2.1.1 Instructions for installation ..........................7...
  • Page 8 Base frequency, base frequency voltage (Pr. 3, Pr. 19, Pr. 47, Pr. 113)..............65 Multi-speed operation (Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239) ..............66 Acceleration/deceleration time (Pr. 7, Pr. 8, Pr. 20, Pr. 21, Pr. 44, Pr. 45, Pr. 110, Pr. 111) ........67 Electronic overcurrent protection (Pr.
  • Page 9 User initial value setting (Pr. 199) .........................146 Programmed operation function (Pr. 200 to Pr. 231) ....................147 Cooling fan operation selection (Pr. 244) ......................151 Stop selection (Pr. 250)............................152 Power failure-time deceleration-to-stop function (Pr. 261 to Pr. 266) ..............154 Stop-on-contact, load torque high-speed frequency selection (Pr. 270) ...............156 High-speed frequency control (Pr.
  • Page 10 CHAPTER 1 OUTLINE This chapter gives information on the basic "outline" of this product. Always read the instructions in this chapter before using the equipment. 1.1 Pre-Operation Information........1 1.2 Basic Configuration..........2 1.3 Structure ..............3 <Abbreviations> Operation panel (FR-DU04) Operation panel (FR-DU04) and parameter unit (FR-PU04) Inverter Mitsubishi transistorized inverter FR-A500 series...
  • Page 11: Pre-operation Information

    INPUT XXXXX capacity Output rating OUTPUT XXXXX Inverter type Serial number Serial number SERIAL Rating plate MITSUBISHI ELECTRIC CORPORATION MADE IN JAPAN Capacity plate FR- A520 - 0.4K - Symbol Voltage Class Symbol Applicable Motor Capacity Symbol Specifications A520 200V class 0.4K to 55K Indicates capacity in "kW".
  • Page 12: Basic Configuration

    1.2 Basic Configuration OUTLINE 1.2 Basic Configuration 1.2.1 Basic configuration The following devices are required to operate the inverter. Proper peripheral devices must be selected and correct connections made to ensure proper operation. Incorrect system configuration and connections can cause the inverter to operate improperly, its life to be reduced considerably, and in the worst case, the inverter to be damaged.
  • Page 13: Structure

    1.3 Structure OUTLINE 1.3 Structure 1.3.1 Appearance and structure (1) Front view (2) Without front cover POWER lamp PU connector ALARM lamp (Provided with modular jack type relay connector) (For use of RS-485 cable) Operation panel (FR-DU04) Modular jack type relay connector compartment Brake resistor* (Fitted to the back) Inboard option mounting position Accessory cover...
  • Page 14: Removal And Reinstallation Of The

    OUTLINE 1.3.2 Removal and reinstallation of the front cover FR-A520-0.4K to 11K, FR-A540-0.4K to 7.5K • Removal 1) Hold both sides of the front cover top and push the front cover down. 2) Hold down the front cover and pull it toward you to remove. (The front cover may be removed with the PU (FR-DU04/FR-PU04) on.) Catch Inverter...
  • Page 15 OUTLINE FR-A520-30K to 55K, FR-A540-30K to 55K • Removal 1) Remove the front cover mounting screws. • Reinstallation 1) Fix the front cover with the mounting screws. Note: 1. Make sure that the front cover has been reinstalled securely. 2. The same serial number is printed on the capacity plate of the front cover and the rating plate of the inverter.
  • Page 16: Removal And Reinstallation Of The Operation Panel

    OUTLINE 1.3.3 Removal and reinstallation of the operation panel To ensure safety, remove and reinstall the operation panel after switching power off. • Removal Hold down the top button of the operation panel and pull the operation panel toward you to remove. ‚...
  • Page 17: Installation And Wiring

    CHAPTER 2 INSTALLATION AND WIRING This chapter gives information on the basic "installation and wiring" of this product. Always read the instructions in this chapter before using the equipment. 2.1 Installation..............7 2.2 Wiring ..............9 2.3 Other wiring ............. 29 CHAPTER 1 OUTLINE CHAPTER 2...
  • Page 18: Installation

    2.1 Installation INSTALLATION AND WIRING 2 INSTALLATION AND WIRING 2.1 Installation 2.1.1 Instructions for installation 1) Handle the unit carefully. The inverter uses plastic parts. Handle it gently to protect it from damage. Also, hold the unit with even strength and do not apply too much strength to the front cover alone. 2) Install the inverter in a place where it is immune to vibration.
  • Page 19 INSTALLATION AND WIRING 8) For installation in an enclosure Ventilation fan Inveter Inveter Inveter Inveter Inveter Inveter Built-in cooling fan (Correct example) (Incorrect example) (Correct example) (Incorrect example) Position of Ventilation Fan Accommodation of two or more inverters 9) Vertical mounting ( 1 ) Wiring cover and handling ( 22K or less ) 1) When cable conduits are not connected Cut the protective bushes of the wiring cover with nippers or a cutter before running the cables.
  • Page 20: Wiring

    2.2 Wiring INSTALLATION AND WIRING 2.2 Wiring 2.2.1 Terminal connection diagram EC version EC version 3-phase AC power supply Jumper – Motor 3-phase AC power supply connector (RS-485) Ground Jumper Jumper Remove this jumper when using FR-BEL. 24VDC power output and external transistor common (Contact input common for source logic) (Note) Jumper...
  • Page 21 INSTALLATION AND WIRING ( 1 ) Description of main circuit terminals Symbol Terminal Name Description R, S, T Connect to the commercial power supply. Keep these terminals unconnected when AC power input 〈L 〉 using the high power factor converter (FR-HC). U, V, W Inverter output Connect a three-phase squirrel-cage motor.
  • Page 22 INSTALLATION AND WIRING Type Symbol Terminal Name Description 10VDC, permissible load When the frequency setting potentiometer is current 10mA connected in the factory-set state, connect it to Frequency setting terminal 10. power supply 5VDC, permissible load current When it is connected to terminal 10E, change the 10mA input specifications of terminal 2.
  • Page 23: Wiring Of The Main Circuit

    INSTALLATION AND WIRING 2.2.2 Wiring of the main circuit ( 1 ) Wiring instructions 1) Crimping terminals with insulation sleeves are recommended for use with the power and motor cables. 2) Cut the protective bushes of the wiring cover when running the cables. (22K or less) 3) Power must not be applied to the output terminals (U, V, W) of the inverter.
  • Page 24 INSTALLATION AND WIRING 10) When rewiring after operation, make sure that the POWER lamp has gone off, and when more than 10 minutes have elapsed after power-off, check with a tester that the voltage is zero. After that, start rewiring work.
  • Page 25 INSTALLATION AND WIRING ( 2 ) Terminal block layout In the main circuit of the inverter, the terminals are arranged as shown below: 1) 200V class FR-A520-0.4K, 0.75K FR-A520-15K, 18.5K, 22K Screw size(M4) Screw size (M4) Charge lamp Charge lamp Jumper (M4) Screw size...
  • Page 26 INSTALLATION AND WIRING 2) 400V class FR-A540-0.4K, 0.75K, 2.2K, 3.7K FR-A540-30K Screw size (M4) 〈L 〉 〈L 〉 〈L 〉 〈L 〉 〈L 〉 〈–〉 〈+〉 Charge lamp 〈L 〉 〈L 〉 〈L 〉 〈L 〉 Screw size (M4) Charge lamp Screw size (M6) 〈L 〉...
  • Page 27 INSTALLATION AND WIRING ( 3 ) Cables, crimping terminals, etc. The following table lists the cables and crimping terminals used with the inputs (R, S, T) 〈L 〉 and outputs (U, V, W) of the inverter and the torques for tightening the screws: Cables (Note 1) Tightening Crimping Terminals...
  • Page 28 INSTALLATION AND WIRING ( 5 ) Connecting the control circuit to a power supply separately from the main circuit If the magnetic contactor (MC) in the inverter power supply is opened when the protective circuit is operated, the inverter control circuit power is lost and the alarm output signal cannot be kept on. To keep the alarm signal on terminals R1 and S1 are available.
  • Page 29: Wiring Of The Control Circuit

    INSTALLATION AND WIRING 2.2.3 Wiring of the control circuit ( 1 ) Wiring instructions 1) Terminals SD, SE and 5 are common to the I/O signals and isolated from each other. These common terminals must not be connected to each other or earthed. 2) Use shielded or twisted cables for connection to the control circuit terminals and run them away from the main and power circuits (including the 200V relay sequence circuit).
  • Page 30 INSTALLATION AND WIRING ( 3 ) Changing the control logic The input signals are set to sink logic for the Japanese and NA version, and to source Logic for the EC version. To change the control logic, the connector on the back of the control circuit terminal block must be moved to the other position.
  • Page 31 INSTALLATION AND WIRING 4) Sink logic type • In this logic, a signal switches on when a current flows out of the corresponding signal input terminal. Terminal SD is common to the contact input signals. Terminal SE is common to the open collector output signals.
  • Page 32 INSTALLATION AND WIRING 5) Source logic type • In this logic, a signal switches on when a current flows into the corresponding signal input terminal. Terminal PC is common to the contact input signals. Terminal SE is common to the open collector output signals.
  • Page 33: Connection To The Pu Connector

    INSTALLATION AND WIRING 2.2.4 Connection to the PU connector ( 1 ) When connecting the operation panel or parameter unit using a connection cable <Recommended cable connector> • Parameter unit connection cable (FR-CB2) (option) or the following connector and cable. •...
  • Page 34 Cable: Cable conforming to EIA568B (such as 10BASE-T cable) Example: SGLPEV 0.5mm×4P, Mitsubishi Cable Industries, Ltd. RS-485/RS-232C converter Example: FA-T-RS40, Industrial System Div., Mitsubishi Electric Engineering Co., Ltd. : Cable with built-in interface DAFXI-CAB series, Connector conversion cable DINV-485CAB, Dia Trend Co., Ltd.
  • Page 35: Connection Of Stand-alone Option Units

    INSTALLATION AND WIRING 2.2.5 Connection of stand-alone option units The inverter accepts a variety of stand-alone option units as required. Incorrect connection will cause inverter damage or accident. Connect and operate the option unit carefully in accordance with the corresponding option unit manual. ( 1 ) Connection of the dedicated external brake resistor (option) The built-in brake resistor is connected across terminals P 〈+〉...
  • Page 36 INSTALLATION AND WIRING ( 2 ) Connection of the FR-BU brake unit (option) Connect the optional FR-BU brake unit as shown below to improve the braking capability during deceleration. T (Note 4) R 〈L 〉 Motor S 〈L 〉 T 〈L 〉...
  • Page 37 INSTALLATION AND WIRING ( 3 ) Connection of the conventional BU brake unit (option) Connect the BU brake unit correctly as shown on the right. Incorrect connection will damage the inverter. Inverter R 〈L 〉 Motor S 〈L 〉 T 〈L 〉...
  • Page 38 INSTALLATION AND WIRING Note: 1. Remove the jumpers across the R-R1 and S-S1 〈L R1 and L S1〉 terminals of the inverter, and connect the control circuit power supply across the R1-S1 〈L 〉 terminals. The power input terminals R, S, T 〈L 〉...
  • Page 39: Design Information

    INSTALLATION AND WIRING 2.2.6 Design information 1) For commercial power supply-inverter switch-over operation, provide electrical and mechanical interlocks for MC1 and MC2 designed for commercial power supply-inverter switch-over. When there is a commercial power supply-inverter switch-over circuit as shown below, the inverter will be damaged by leakage current from the power supply due to arcs generated at the time of switch-over or chattering caused by a sequence error.
  • Page 40: Other Wiring

    2.3 Other wiring INSTALLATION AND WIRING 2.3 Other wiring 2.3.1 Power harmonics Power harmonics may be generated from the converter section of the inverter, affecting power supply equipment, power capacitors, etc. Power harmonics are different in generation source, frequency and transmission path from radio frequency (RF) noise and leakage currents.
  • Page 41: Japanese Harmonic Suppression Guidelines

    INSTALLATION AND WIRING 2.3.2 Japanese harmonic suppression guidelines Harmonic currents flow from the inverter to a power receiving point via a power transformer. The harmonic suppression guidelines were established to protect other consumers from these outgoing harmonic currents. "Harmonic suppression guideline household appliances...
  • Page 42 INSTALLATION AND WIRING Table 3 Equivalent Capacity Limits Received Power Voltage Reference Capacity 6.6kV 50kVA 22/33kV 300kVA 66kV or more 2000kVA Table 4 Harmonic Content (Values at the fundamental current of 100%) Reactor 11th 13th 17th 19th 23rd 25th Not used Used (AC side) 14.5 Used (DC side)
  • Page 43 INSTALLATION AND WIRING 4) Harmonic suppression techniques Item Description Reactor installation Install a reactor (ACL) in the AC side of the inverter or a reactor (DCL) in its DC side or both to (ACL, DCL) suppress outgoing harmonic currents. High power factor The converter circuit is switched on-off to convert an input current waveform into a sine wave, converter suppressing harmonic currents substantially.
  • Page 44: Inverter-generated Noises And Reduction Techniques

    INSTALLATION AND WIRING 2.3.3 Inverter-generated noises and reduction techniques Some noises enter the inverter causing it to misoperate and others are radiated by the inverter causing misoperation of peripheral devices. Though the inverter is designed to be insusceptible to noise, it handles low-level signals, so it requires the following basic measures to be taken.
  • Page 45 INSTALLATION AND WIRING Telephone Sensor power supply verter Instrument Receiver Sensor Motor Noise Path Measures When devices which handle low-level signals and are susceptible to misoperation due to noise (such as instruments, receivers and sensors) are installed near the inverter and their signal cables are contained in the same panel as the inverter or are run near the inverter, the devices may be effected by air-propagated noises and the following measures must be taken: (1) Install easily affected devices as far away as possible from the inverter.
  • Page 46 INSTALLATION AND WIRING • Data line filter Noise entry can be prevented by providing a data line filter for the detector cable etc. Example Data line filter: ZCAT3035-1330 (TDK make) ESD-SR-25 (Tokin make) Impedance specifications (ZCAT3035-1330) Impedance (Ω) [Unit : mm] 10 to 100MHz 100 to 500MHz 39±1...
  • Page 47 INSTALLATION AND WIRING Example of measures against noises Reduce carrier Control box frequency. Install filter (FR-BLF,FR- Install filter (FR-BLF,FR-BSF01) BSF01) to inverter input side. to inverter output side. Inverter power Inverter Motor supply Install filter FR-BIF to Use 4-core cable for motor inverter input side.
  • Page 48: Leakage Currents And Countermeasures

    INSTALLATION AND WIRING 2.3.4 Leakage currents and countermeasures Due to the static capacitance existing in the inverter I/O wiring and motor, leakage currents flow through them. Since their values depend on the static capacitance, carrier frequency, etc., take the following measures.
  • Page 49: Inverter-driven 400v Class Motor

    INSTALLATION AND WIRING 2.3.5 Inverter-driven 400V class motor In the PWM type inverter, a surge voltage attributable to wiring constants is generated at the motor terminals. Especially for a 400V class motor, the surge voltage may deteriorate the insulation. When the 400V class motor is driven by the inverter, consider the following measures: •...
  • Page 50: Peripheral Devices

    INSTALLATION AND WIRING 2.3.6 Peripheral devices ( 1 ) Selection of peripheral devices Check the capacity of the motor to be used with the inverter you purchased. Appropriate peripheral devices must be selected according to the capacity. Refer to the following list and prepare appropriate peripheral devices: 1) 200V class Power Supply No-Fuse Breaker or Earth Leakage Circuit Breaker...
  • Page 51 INSTALLATION AND WIRING ( 2 ) Selection the rated sensitivity current for the earth leakage circuit breaker When using the earth leakage circuit breaker with the inverter circuit, select its rated sensitivity current as follows, independent of the carrier frequency setting: •...
  • Page 52: Instructions For Compliance With The Ul And Csa Standards

    INSTALLATION AND WIRING 2.3.7 Instructions for compliance with the UL and CSA standards (Since we obtained the approval of the UL and CSA Standards from the UL, the products conforming to the Standards carry the UL and cUL marks.) ( 1 ) Installation The above types have been approved as products for use in enclosure and approval tests were conducted under the following conditions.
  • Page 53: Instructions For Compliance With The European Standards

    INSTALLATION AND WIRING 2.3.8 Instructions for compliance with the European standards (The products conforming to the Low Voltage Directive carry the CE mark.) ( 1 ) EMC Directive 1) Our view of transistorized inverters for the EMC Directive A transistorized inverter does not function independently. It is a component designed for installation in a control box and for use with the other equipment to control the equipment/device.
  • Page 54: Earthing (ec Version)

    INSTALLATION AND WIRING 2.3.9 Earthing (EC version) ( 1 ) Earthing and Earth Leakage Current (a) Purpose of Earthing Electrical equipment usually has an Earthing Terminal, this must be connected to earth before using equipment. For protection, electric circuits are normally housed inside an insulated case. However it is impossible to manufacture insulating materials that prevent all current from leaking across them, therefore it is the function of the earth (safety earth) to prevent electric shocks when touching the case.
  • Page 55 INSTALLATION AND WIRING c) The safety earth should be as thick as possible, minimum thickness as stated in below table. d) The earthing point should be as close to the inverter as possible, and the wire as short as possible. e) The RFI earth should be a braided strap with a 10mm minimum cross sectional area, and as short as possible.
  • Page 56 CHAPTER 3 OPERATION This chapter provides the basic "operation" for use of this product. Always read this chapter before using the equipment. 3.1 Pre-Operation Information........45 3.2 Operation ..............53 CHAPTER 1 OUTLINE CHAPTER 2 INSTALLATION AND WIRING CHAPTER 3 OPERATION CHAPTER 4 PARAMETERS...
  • Page 57: Pre-operation Information

    3.1 Pre-Operation Information OPERATION 3 OPERATION 3.1 Pre-Operation Information 3.1.1 Devices and parts to be prepared for operation The inverter can be operated in any of the "external operation mode", "PU operation mode", "combined operation mode" and "communication operation mode". Prepare required instruments and parts according to the operation mode.
  • Page 58 OPERATION Preparation · Start signal ........Switch, relay, etc. (for 1) · Frequency setting signal .....0 to 5V, 0 to 10V, 4 to 20mA DC signals from a potentiometer or outside the inverter (for 2) · Operation unit......Operation panel (FR-DU04), parameter unit (FR-PU04) ·...
  • Page 59: Power On

    OPERATION 3.1.2 Power on Before switching power on, check the following: • Installation check Make sure that the inverter is installed correctly in a correct place. (Refer to page 7.) · Wiring check Make sure that the main and control circuits are wired correctly. Make sure that the options and peripheral devices are selected and connected correctly.
  • Page 60 OPERATION 2) Monitor display changed by pressing the [MODE] key Monitoring mode Frequency setting mode (Note) Parameter setting mode Operation mode Help mode FR-DU04 FR-DU04 FR-DU04 FR-DU04 FR-DU04 CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL CONTROL PANEL MODE MODE MODE MODE MODE...
  • Page 61 OPERATION 3) Parameter setting mode · A parameter value may either be set by updating its parameter number or setting the value digit-by-digit using the [UP/DOWN] key. · To write the setting, change it and press the [SET] key 1.5 seconds. Set "0"...
  • Page 62 OPERATION · Alarm history Four past alarms can be displayed with the [UP/DOWN] key. ("." is appended to the most recent alarm.) E.HIS Shows an alarm. (When no alarm exists, E._ _0 is displayed.) Alarm display Frequency at alarm occurrence is displayed. ·...
  • Page 63 OPERATION 6) Copy mode By using the operation panel (FR-DU04), the parameter values can be copied to another inverter (only the FR-A500 series). 1) Operation procedure After reading the parameter values from the copy source inverter, connect the operation panel to the copy destination inverter, and write the parameter values.
  • Page 64 OPERATION ( 3 ) Parameter setting check We recommend the following parameters to be set by the user. Set them according to the operation specifications, load, etc. (Refer to page 57.) Parameter Name Application Number Maximum frequency Used to set the maximum and minimum output frequencies. Minimum frequency Acceleration time Deceleration time...
  • Page 65: Operation

    3.2 Operation OPERATION 3.2 Operation 3.2.1 Pre-operation checks Before starting operation, check the following: • Safety Perform test operation after making sure that safety is ensured if the machine should become out of control. • Machine Make sure that the machine is free of damage. •...
  • Page 66: External Operation Mode (operation Using External Input Signals)

    OPERATION 3.2.2 External operation mode (Operation using external input signals) ( 1 ) Operation at 60Hz Step Description Image Power-on → Operation mode check Switch power on and make sure that the operation command indication "EXT" is lit. FR-DU04 CONTROL PANEL (If it is not lit, switch to the external operation mode.) Start Turn on the start switch (STF or STR).
  • Page 67: Pu Operation Mode (operation Using The Operation Panel (fr-du04))

    OPERATION 3.2.3 PU operation mode (Operation using the operation panel (FR-DU04)) ( 1 ) Operation at 60Hz While the motor is running, repeat the following steps 2 and 3 to vary the speed: Step Description Image Power-on → Operation mode check Switch power on and make sure that the operation command indication "PU"...
  • Page 68: Combined Operation Mode (operation Using The External Input Signals And Pu)

    OPERATION 3.2.4 Combined operation mode (Operation using the external input signals and PU) When entering the start signal from outside the inverter and setting the running frequency from the PU (Pr. 79 = 3) The external frequency setting signals and the PU's FWD, REV and STOP keys are not accepted. Step Description Image...
  • Page 69 CHAPTER 4 PARAMETERS This chapter explains the "parameters" of this product. Always read the instructions before using the equipment. 4.1 Parameter List ............57 4.2 Parameter Function Details........63 Note: By making parameter settings, you can change the functions of contact input terminals RL, RM, RH, RT, AU, JOG, CS and open collector output terminals RUN, SU, IPF, OL, FU.
  • Page 70: Parameter List

    4.1 Parameter List PARAMETERS 4 PARAMETER 4.1 Parameter List Minimum Refer Func- Parameter Factory Setting Name Setting Range Setting 〈EC Version〉 tion Number Increments Page: 6%/4%/3%/2% Torque boost (Note 1) 0 to 30% 0.1% (Note 9) Maximum frequency 0 to 120Hz 0.01Hz 120Hz Minimum frequency...
  • Page 71 PARAMETERS Minimum Refer Func- Parameter Factory Setting Name Setting Range Setting 〈EC Version〉 tion Number Increments Page: 0 to 20, 22, 23, 24, 25, DU/PU main display data selection PU level display data selection 0 to 3, 5 to 14, 17, 18 1 to 3, 5 to 14, FM terminal function selection 17, 18, 21...
  • Page 72 PARAMETERS Minimum Refer Func- Parameter Factory Setting Name Setting Range Setting 〈EC Version〉 tion Number Increments Page: V/F4 (fourth frequency voltage) 0 to 1000V 0.1V (Note 1) V/F5 (fifth frequency) (Note 1) 0 to 400Hz, 9999 0.01Hz 9999 V/F5 (fifth frequency voltage) 0 to 1000V 0.1V (Note 1)
  • Page 73 PARAMETERS Minimum Refer Func- Parameter Factory Setting Name Setting Range Setting 〈EC Version〉 tion Number Increments Page: Output current detection level 0 to 200% 0.1% 150% Output current detection period 0 to 10 s 0.1 s Zero current detection level 0 to 200.0% 0.1% 5.0%...
  • Page 74 PARAMETERS Minimum Refer Func- Parameter Factory Setting Name Setting Range Setting 〈EC Version〉 tion Number Increments Page: Programmed operation minute/second 0, 2: Minute, second selection 1, 3: Hour, minute 0-2: Rotation direction Program set 1 0.1Hz 0-400, 9999: Frequency 9999 1 to 10 Minute or 0-99.59: Time...
  • Page 75 PARAMETERS Minimum Refer Func- Parameter Factory Setting Name Setting Range Setting 〈EC Version〉 tion Number Increments Page: Brake opening frequency (Note 3) 0 to 30Hz 0.01Hz Brake opening current (Note 3) 0 to 200% 0.1% 130% Brake opening current detection time 0 to 2 s 0.1 s 0.3 s...
  • Page 76: Parameter Function Details

    4.2 Parameter Function Details PARAMETERS 4.2 Parameter Function Details Torque boost (Pr. 0, Pr. 46, Pr. 112) Related parameters Pr. 0 "torque boost" Pr. 3 "base frequency" Pr. 46 "second torque boost" Pr. 19 "base frequency voltage" Pr. 71 "applied motor" Pr.
  • Page 77: Output Frequency Range (pr. 1, Pr. 2, Pr. 18)

    PARAMETERS Output frequency range (Pr. 1, Pr. 2, Pr. 18) Pr. 1 "maximum frequency" Related parameters Pr. 903 "frequency setting voltage gain" Pr. 2 "minimum frequency" Pr. 905 "frequency setting current gain" Pr. 18 "high-speed maximum frequency" Used to clamp the upper and lower limits of the output frequency. Used for high-speed operation at or over 120Hz.
  • Page 78: Base Frequency, Base Frequency Voltage (pr. 3, Pr. 19, Pr. 47, Pr. 113)

    PARAMETERS Base frequency, base frequency voltage (Pr. 3, Pr. 19, Pr. 47, Pr. 113) Pr. 3 "base frequency" Related parameters Pr. 71 "applied motor" Pr. 19 "base frequency voltage" Pr. 80 "motor capacity" Pr. 81 "number of motor poles" Pr. 47 "second V/F (base frequency) Pr.
  • Page 79: Multi-speed Operation (pr. 4 To Pr. 6, Pr. 24 To Pr. 27, Pr. 232 To Pr. 239)

    PARAMETERS Multi-speed operation (Pr. 4 to Pr. 6, Pr. 24 to Pr. 27, Pr. 232 to Pr. 239) Related parameters Pr. 4 "3-speed setting (high speed)" Pr. 1 "maximum frequency" Pr. 5 "3-speed setting (middle speed)" Pr. 2 "minimum frequency" Pr.
  • Page 80: Acceleration/deceleration Time (pr. 7, Pr. 8, Pr. 20, Pr. 21, Pr. 44, Pr. 45, Pr. 110, Pr. 111)

    PARAMETERS Acceleration/deceleration time (Pr. 7, Pr. 8, Pr. 20, Pr. 21, Pr. 44, Pr. 45, Pr. 110, Pr. 111) Pr. 7 "acceleration time" Related parameters Pr. 3 "base frequency" Pr. 8 "deceleration time" Pr. 29 "acceleration/deceleration Pr. 20 "acceleration/deceleration reference pattern"...
  • Page 81: Electronic Overcurrent Protection (pr. 9)

    PARAMETERS Note: 1. In S-shaped acceleration/deceleration pattern A (refer to page 75), the set time is a period required to reach the base frequency set in Pr. 3. · Acceleration/deceleration time calculation expression when the set frequency is the base frequency or higher ×...
  • Page 82: Dc Dynamic Brake (pr. 10, Pr. 11, Pr. 12)

    PARAMETERS DC dynamic brake (Pr. 10, Pr. 11, Pr. 12) Related parameters Pr. 10 "DC dynamic brake operation frequency" Pr. 13 "starting frequency" Pr. 11 "DC dynamic brake operation time" Pr. 71 "applied motor" Pr. 12 "DC dynamic brake voltage" By setting the stopping DC dynamic brake voltage (torque), operation time and operation starting frequency, the stopping accuracy of positioning operation, etc.
  • Page 83: Starting Frequency (pr. 13)

    PARAMETERS Starting frequency (Pr. 13) Pr. 13 "starting frequency" You can set the starting frequency between 0 and 60Hz. Set the starting frequency at which the start signal is switched on. Parameter Factory Setting Setting Range Number 0.5Hz 0.01 to 60Hz <Setting>...
  • Page 84: Jog Operation (pr. 15, Pr. 16)

    PARAMETERS Setting Output Characteristics Application For constant-torque load Conveyor, cart, etc. For variable-torque load Fan, pump For constant- Boost for reverse rotation 0% Boost for forward rotation...Pr. 0 setting For lift load torque lift Boost for forward rotation 0% Boost for reverse rotation...Pr. 0 setting ON...For constant-torque load (same as in setting = 0) RT signal OFF...For constant-torque lift, boost for reverse rotation 0% (same as in...
  • Page 85: Mrs Input Selection (pr. 17)

    PARAMETERS MRS input selection (Pr. 17) Pr. 17 "MRS input selection" Used to select the logic of the MRS signal. When the MRS signal switches on, the inverter shuts off the output. Parameter Factory Setting Setting Range Number 0, 2 <Setting>...
  • Page 86: Stall Prevention (pr. 22, Pr. 23, Pr. 66, Pr. 148, Pr. 149, Pr. 154)

    PARAMETERS Stall prevention (Pr. 22, Pr. 23, Pr. 66, Pr. 148, Pr. 149, Pr. 154) Pr. 22 "stall prevention operation level" Related parameters Pr. 48 "second stall prevention Pr. 23 "stall prevention operation level operation current" at double speed" Pr. 49 "second stall prevention operation frequency"...
  • Page 87: Multi-speed Input Compensation (pr. 28)

    PARAMETERS <Setting> · In Pr. 22, set the stall prevention operation level. Normally set it to 150% (factory setting). Set "0" in Pr. 22 to disable the stall prevention operation. · To reduce the stall prevention operation level in the high-frequency range, set the reduction starting frequency in Pr.
  • Page 88: Acceleration/deceleration Pattern (pr. 29, Pr. 140 To Pr. 143)

    PARAMETERS Acceleration/deceleration pattern (Pr. 29, Pr. 140 to Pr. 143) Pr. 29 "acceleration/deceleration pattern" Related parameters Pr. 3 "base frequency" Pr. 140 "backlash acceleration stopping frequency" Pr. 7 "acceleration time" Pr. 8 "deceleration time" Pr. 141 "backlash acceleration stopping time" Pr.
  • Page 89: Regenerative Brake Duty (pr. 30, Pr. 70)

    PARAMETERS Related parameters Regenerative brake duty (Pr. 30, Pr. 70) Pr. 30 "regenerative function selection" Pr. 180 "RL terminal function selection" Pr. 181 "RM terminal function selection" Pr. 70 "special regenerative brake duty" Pr. 182 "RH terminal function selection" Pr. 183 "RT terminal function selection" Pr.
  • Page 90: Frequency Jump (pr. 31 To Pr. 36)

    PARAMETERS Note: 1. The Pr. 70 setting is invalid for the inverter of 11K or more. 2. Pr. 70 "regenerative brake duty" indicates the %ED of the built-in brake transistor operation. Its setting should not be higher than the setting of the brake resistor used. Otherwise, the brake resistor can overheat.
  • Page 91: Speed Display (pr. 37, Pr. 144)

    PARAMETERS Speed display (Pr. 37, Pr. 144) Pr. 37 "speed display" Related parameters Pr. 52 "PU main display data selection" Pr. 144 "speed setting switch-over" Pr. 53 "PU level display data selection" Pr. 80 "motor capacity" Pr. 81 "number of motor poles" The units of the running speed monitor display of the PU (FR-DU04/FR-PU04), the running speed setting in the PU operation mode, and the parameter setting used for frequency setting can be changed from the frequency to the motor speed or machine speed.
  • Page 92: Up-to-frequency Sensitivity (pr. 41)

    PARAMETERS Up-to-frequency sensitivity (Pr. 41) Pr. 41 "up-to-frequency sensitivity" Related parameters Pr. 190 "RUN terminal function selection" Pr. 191 "SU terminal function selection" Pr. 192 "IPF terminal function selection" Pr. 193 "OL terminal function selection" Pr. 194 "FU terminal function selection" Pr.
  • Page 93: Second/third Stall Prevention (pr. 48, Pr. 49, Pr. 114, Pr. 115)

    PARAMETERS <Setting> Refer to the figure below and set the corresponding parameters: · When Pr. 43 ≠ 9999, the Pr. 42 setting applies to forward rotation and the Pr. 43 setting applies to reverse rotation. Pr.42 Forward Pr.50 rotation Pr.116 Time Pr.43 Reverse...
  • Page 94 PARAMETERS <Setting> · Set the stall prevention operation level in Pr. 48 and Pr. 114. · Refer to the following list to set values in Pr. 49 and Pr. 115. · Pr. 114 and Pr. 115 are made valid by switching on the X9 signal. Set "9" in any of Pr. 180 to Pr. 186 to allocate the terminal used to input the X9 signal.
  • Page 95: Monitor Display/fm, Am Terminal Function Selection (pr. 52 To Pr. 54, Pr. 158)

    PARAMETERS Monitor display/FM, AM terminal function selection (Pr. 52 to Pr. 54, Pr. 158) Pr. 52 "DU/PU main display screen data selection" Related parameters Pr. 37 "speed display" Pr. 53 "PU level display data selection" Pr. 55 "frequency monitoring reference" Pr.
  • Page 96 PARAMETERS When 100 is set in Pr. 52, the monitored values during stop and during operation differ as indicated below: (The LED on the left of Hz flickers during a stop and is lit during running.) Pr. 52 During operation/during During stop During operation stop...
  • Page 97: Monitoring Reference (pr. 55, Pr. 56)

    PARAMETERS Monitoring reference (Pr. 55, Pr. 56) Pr. 55 "frequency monitoring reference" Related parameters Pr. 37 "speed display" Pr. 56 "current monitoring reference" Pr. 53 "PU level display data selection" Pr. 54 "FM terminal function selection" Pr. 158 "AM terminal function selection" Pr.
  • Page 98: Automatic Restart After Instantaneous Power Failure (pr. 57, Pr. 58, Pr. 162 To Pr. 165)

    PARAMETERS Automatic restart after instantaneous power failure (Pr. 57, Pr. 58, Pr. 162 to Pr. 165) Pr. 57 "coasting time for automatic restart after instantaneous power failure/commercial power supply-inverter switch-over" Pr. 58 "cushion time for automatic restart after instantaneous power failure/commercial power supply-inverter switch-over"...
  • Page 99 PARAMETERS <Setting> Refer to the above figures and following table, and set the parameters: Parameter Setting Description Number Frequency search made Frequency search is made after detection of an instantaneous power failure. No frequency search Independently of the motor coasting speed, the output voltage is gradually increased with the frequency kept as preset.
  • Page 100: Remote Setting Function Selection (pr. 59)

    PARAMETERS Remote setting function selection (Pr. 59) Pr. 59 "remote setting function selection" ••••••• Related parameters Pr. 1 "maximum frequency" Pr. 7 "acceleration time" Pr. 8 "deceleration time" Pr. 18 "high-speed maximum frequency" Pr. 28 "multi-speed input compensation" Pr. 44 "second acceleration/deceleration time"...
  • Page 101: Intelligent Mode Selection (pr. 60)

    PARAMETERS CAUTION When selecting this function, re-set the maximum frequency according to the machine. Intelligent mode selection (Pr. 60) Related parameters Pr. 60 "intelligent mode selection" Pr. 0 "torque boost" Pr. 7 "acceleration time" Pr. 8 "deceleration time" Pr. 13 "starting frequency" Pr.
  • Page 102 PARAMETERS Note: 1. When more accurate control is required for your application, set the other parameters as appropriate. 2. Because of the learning system, this control is not valid at the first time in the optimum acceleration/deceleration mode. Also, this mode is only valid for frequency setting of 30.01Hz or more.
  • Page 103: Acceleration/deceleration Reference Current/lift Mode Starting Frequency (pr. 61 To Pr. 64)

    PARAMETERS Acceleration/deceleration reference current/lift mode starting frequency (Pr. 61 to Pr. 64) Pr. 61 "reference current" Related parameter Pr. 60 "intelligent mode selection" Pr. 62 "reference current for acceleration" Pr. 63 "reference current for deceleration" Pr. 64 "starting frequency for elevator mode" Set these parameters to improve performance in the intelligent mode.
  • Page 104: Retry Function (pr. 65, Pr. 67 To Pr. 69)

    PARAMETERS Retry function (Pr. 65, Pr. 67 to Pr. 69) Pr. 65 "retry selection" Pr. 67 "number of retries at alarm occurrence" Pr. 68 "retry waiting time" Pr. 69 "retry count display erasure" When an alarm occurs, the retry function causes the inverter to automatically reset itself to make a restart and continue operation.
  • Page 105 PARAMETERS · Use Pr. 67 to set the number of retries at alarm occurrence. Pr. 67 Setting Number of Retries Alarm Signal Output  Retry is not made. 1 to 10 1 to 10 times Not output. 101 to 110 1 to 10 times Output.
  • Page 106: Applied Motor (pr. 71)

    PARAMETERS Applied motor (Pr. 71) Pr. 71 "applied motor" Related parameters Pr. 0 "torque boost" Pr. 12 "DC dynamic brake voltage" Pr. 19 "base frequency voltage" Pr. 60 "intelligent mode" Pr. 80 "motor capacity" Pr. 81 "number of motor poles" Set the motor used.
  • Page 107: Pwm Carrier Frequency (pr. 72, Pr. 240)

    PARAMETERS PWM carrier frequency (Pr. 72, Pr. 240) Pr. 72 "PWM frequency selection" Pr. 240 "Soft-PWM setting" You can change the motor tone. By parameter setting, you can select Soft-PWM control which changes the motor tone. Soft-PWM control changes motor noise from a metallic tone into an unoffending complex tone. Parameter Factory Setting Setting Range...
  • Page 108: Voltage Input (pr. 73)

    PARAMETERS Voltage input (Pr. 73) Pr. 73 "0-5V/0-10V selection" Related parameters Pr. 22 "stall prevention operation level" Pr. 903 "frequency setting voltage bias" Pr. 905 "frequency setting current gain" You can select the analog input terminal specifications, the override function and the function to switch between forward and reverse rotation depending on the input signal polarity.
  • Page 109: Input Filter Time Constant (pr. 74)

    PARAMETERS Input filter time constant (Pr. 74) Pr. 74 "filter time constant" You can set the input section's internal filter constant of an external voltage or current frequency setting signal. Effective for eliminating noise in the frequency setting circuit. Increase the filter time constant if steady operation cannot be performed due to noise. A larger setting results in lower response.
  • Page 110 PARAMETERS How to make a restart after a stop made by the [STOP] key from the PU during external operation (1) Operation panel (FR-DU04) 1) After completion of deceleration to a stop, switch off the STF or STR signal. 2) Press the [MODE] key three times* to call the indication.
  • Page 111: Alarm Code Output Selection (pr. 76)

    PARAMETERS Alarm code output selection (Pr. 76) Pr. 76 "alarm code output selection" Related parameters Pr. 79 "operation mode selection" Pr. 190 to Pr. 195 (multi-function outputs) Pr. 200 to Pr. 231 "programmed operation" When an alarm occurs, its code can be output as a 4-bit digital signal from the open collector output terminals.
  • Page 112: Parameter Write Inhibit Selection (pr. 77)

    PARAMETERS Parameter write inhibit selection (Pr. 77) Pr. 77 "parameter write disable selection" You can select between write-enable and disable for parameters. This function is used to prevent parameter values from being rewritten by accident. Parameter Factory Setting Setting Range Number 0, 1, 2 <Setting>...
  • Page 113: Reverse Rotation Prevention Selection (pr. 78)

    PARAMETERS Reverse rotation prevention selection (Pr. 78) Pr. 78 "reverse rotation prevention selection" This function can prevent any reverse rotation fault resulting from the misoperation of the start signal. Used for a machine which runs only in one direction, e.g. fan, pump. (The setting of this function is valid for the PU, external and communication operations.) Parameter Factory Setting...
  • Page 114: Operation Mode Selection (pr. 79)

    PARAMETERS Operation mode selection (Pr. 79) Pr. 79 "operation mode selection" Related parameters Pr. 15 "jog frequency" Pr. 15 "jog frequency" Pr. 4 to Pr. 6, Pr. 24 to 27, Pr.232 to Pr. 4 to Pr. 6, Pr. 24 to 27, Pr.232 to Pr.239 Pr.239 "multi-speed operation"...
  • Page 115 PARAMETERS ( 2 ) Switch-over mode You can select between PU operation, external operation and computer link operation (when FR-A5NR option is used). Operation Mode Switching Switching Operation/Operating Status 1) Select the PU operation mode. External operation to PU Rotation direction is the same as that of external operation. operation Set frequency is as set by the potentiometer (frequency setting potentiometer).
  • Page 116 PARAMETERS <Function/operation changed by switching on-off the X12 (MRS) signal> Operating Condition Switching Operation X12 (MRS) to PU Mode Operating Status Parameter Write Operation Signal Operation Status mode (Note 4) Mode ON → OFF Allowed → disallowed During stop During stop Disallowed (Note 3) If external operation...
  • Page 117: Motor Capacity/number Of Motor Poles/speed Control Gain (pr. 80, Pr. 81, Pr. 89)

    PARAMETERS Motor capacity/number of motor poles/speed control gain (Pr. 80, Pr. 81, Pr. 89) Pr. 80 "motor capacity" Related parameters Pr. 71 "applied motor" Pr. 81 "number of motor poles" Pr. 83 "rated motor voltage" Pr. 84 "rated motor frequency" Pr.
  • Page 118: Offline Auto Tuning Function (pr. 82 To Pr. 84, Pr. 90 To Pr. 94, Pr. 96)

    PARAMETERS Note: 1. Speed fluctuation is slightly greater than in the V/F control. (Advanced magnetic flux vector control may not be suitable for machines which attach importance to little speed fluctuation at low speed, e.g. grinders, lapping machines.) 2. When the surge voltage suppression filter (FR-ASF-H) is used between the inverter and motor, output torque may reduce.
  • Page 119 PARAMETERS Parameter Factory Setting Setting Range Remarks Number 9999 0 to , 9999 9999: Mitsubishi standard motor 200V 0 to 1000V Rated motor voltage 60Hz 50 to 120Hz Rated motor frequency 9999 0 to , 9999 9999: Mitsubishi standard motor 9999 0 to , 9999 9999: Mitsubishi standard motor...
  • Page 120 PARAMETERS Parameter details „ Parameter Setting Description Number 0 to 500A Set the rated motor current (A). Electronic overcurrent protection thermal characteristics suitable for general-purpose motor Electronic overcurrent protection thermal characteristics suitable for Mitsubishi's constant-torque motor Electronic overcurrent protection thermal characteristics suitable for general-purpose motor 5-point flexible V/F characteristics Mitsubishi's SF-JR4P general-purpose motor (1.5kW (2HP) or less), Electronic...
  • Page 121 PARAMETERS ( 3 ) Monitoring the offline tuning status When the parameter unit (FR-PU04) is used, the Pr. 96 value is displayed during tuning on the main monitor as shown below. When the operation panel (FR-DU04) is used, only the same numerical value as on the PU is displayed: ·...
  • Page 122 PARAMETERS 5) When tuning was forced to end A forced end occurs when tuning is forced to end by pressing the [STOP] key or turning off the start signal (STF or STR) during tuning. In this case, offline auto tuning was not brought to a normal end. (The motor constants are not yet set.) Reset the inverter and restart tuning.
  • Page 123 PARAMETERS Note: 1. Pr. 90 to Pr. 94 values may only be read when the Pr. 80 and Pr. 81 settings are other than "9999" (advanced magnetic flux vector control selected). 2. Set "9999" in Pr. 90 to Pr. 94 to use the standard motor constants (including those for the constant-torque motor).
  • Page 124: Online Auto Tuning Selection (pr. 95)

    PARAMETERS To enter the Pr. 92 and Pr. 93 motor constants in [mH] <Operating procedure> 1. Set "801" in Pr. 77. Only when the Pr. 80 and Pr. 81 settings are other than "9999", the parameter values of the motor constants (Pr. 90 to Pr. 94) can be displayed. Though the parameter (Pr. 82 to Pr.
  • Page 125 PARAMETERS Parameter Factory Setting Setting Range Remarks Number 0, 1 1: Online auto tuning <Operating conditions> · Data required for online auto tuning is calculated in offline auto tuning. Before starting the operation of this function, always execute the offline auto tuning once more. The offline auto tuning is also required for use of the Mitsubishi standard motor (SF-JR) or constant-torque motor (SF-JRCA).
  • Page 126: V/f Control Frequency (voltage) (pr. 100 To Pr. 109)

    PARAMETERS V/F control frequency (voltage) (Pr. 100 to Pr. 109) Pr. 100 "V/F1 (first frequency)" Related parameters Pr. 19 "base frequency voltage" Pr. 101 "V/F1 (first frequency voltage)" Pr. 47 "second V/F (base frequency)" Pr. 60 "intelligent mode selection" Pr. 102 "V/F2 (second frequency)" Pr.
  • Page 127: Computer Link Operation (pr. 117 To Pr. 124)

    PARAMETERS (2) Set the desired frequencies and voltages in Pr. 100 to Pr. 109. · The setting must satisfy the following relationship: F1≠F2≠F3≠F4≠F5≠Pr. 19 "base frequency". If the set frequencies are the same, a write error occurs. If any frequency setting is "9999", its point is ignored. Note: 1.
  • Page 128 PARAMETERS For the data codes of the parameters, refer to the data code list in the appendices. Parameter Factory Setting Range Number Setting 0 to 31 48, 96, 192 Data length 8 0, 1 Data length 7 10, 11 0, 1, 2 0 to 10, 9999 0 <9999>...
  • Page 129 PARAMETERS <Computer programming> ( 1 ) Communication protocol Data communication between the computer and inverter is performed using the following procedure: Data read Computer ↓ (Data flow) Inverter Time Inverter ↓ (Data flow) Data write Computer *1. If a data error is detected and a retry must be made, execute retry operation from the user program. The inverter comes to an alarm stop if the number of consecutive retries exceeds the parameter setting.
  • Page 130 PARAMETERS Note: 1. The inverter station numbers may be set between H00 and H1F (stations 0 and 31) in hexadecimal. 2. *3 indicates the control code. 3. *4 indicates the CR or LF code. When data is transmitted from the computer to the inverter, codes CR (carriage return) and LF (line feed) are automatically set at the end of a data group on some computers.
  • Page 131 PARAMETERS 5) Waiting time Specify the waiting time between the receipt of data at the inverter form the computer and the transmission of reply data. Set the waiting time in accordance with the response time of the computer between 0 and 150ms in 10ms increments (e.g.
  • Page 132 PARAMETERS Instructions for the program (1) When the operation mode is switched to communication operation. (2) Since any data communication, such as operation command or monitoring, is always requested by the computer, the inverter will not return data without the computer's request. Hence, design the program so that the computer gives a data read request for monitoring, etc.
  • Page 133: Setting Items And Set Data

    PARAMETERS <Setting items and set data> After completion of parameter setting, set the instruction codes and data and start communication from the computer to allow various types of operation control and monitoring. Instruction Number of Item Description Code Data Digits H0000: Communication option operation Read H0001: External operation...
  • Page 134 PARAMETERS Number Instruction Item Description of Data Code Digits H00 to HFF: Run command b1: Forward rotation (STF) b2: Reverse rotation (STR) (For example 1) Run command 2 digits [Example 1] H02 ... Forward rotation [Example 2] H00 ... Stop H00 to HFF: Inverter status monitor b0: Inverter running (RUN) * b1: Forward rotation (STF)
  • Page 135: Error Code List

    PARAMETERS <Error code List> The corresponding error code in the following list is displayed if an error is detected in any communication request data form the computer. Error Item Definition Inverter Operation Code The number of errors consecutively detected in communication Computer NAK error request data from the computer is greater than allowed number of retry times.
  • Page 136 PARAMETERS ( 5 ) Communication specifications for RS-485 communication Operation Mode Communication Operation Location Item External Computer Link Operation Operation from PU Operation (inboard option used) Connector Run command (start) Enable Disable Disable Enable Running frequency setting Enable (Combined Disable mode) Computer user program via Monitoring...
  • Page 137: Pid Control (pr. 128 To Pr. 134)

    PARAMETERS PID control (Pr. 128 to Pr. 134) Pr. 128 "PID action selection" Related parameters Pr. 73 "0-5V/0-10V selection" Pr. 129 "PID proportional band" Pr. 79 "operation mode selection" Pr. 180 to Pr. 186 Pr. 130 "PID integral time" (input terminal assignment) Pr.
  • Page 138 PARAMETERS 2) PD action A combination of proportional control action (P) and differential control action (D) for providing a manipulated variable in response to deviation speed to improve the transient characteristic. [Operation example for proportional changes of process value] Note: PD action is the sum of P and D actions. Set point Deviation Process...
  • Page 139 PARAMETERS ( 3 ) Wiring example Sink logic Pr. 183 = 14 Pr. 192 = 16 Pr. 193 = 14 Pr. 194 = 15 Inverter Pump Motor R 〈L 〉 S 〈L 〉 Power supply T 〈L 〉 Forward rotation Reverse rotation RT(Note 3) PID control selection...
  • Page 140 PARAMETERS ( 4 ) I/O signals Signal Terminal Used Function Description Remarks Depending on PID control Set any of "10, 11, 20 Switch on X14 to select PID control. Pr. 180 to Pr. 186 selection and 21" in Pr. 128. Set point input Enter the set point for PID control.
  • Page 141 PARAMETERS ( 5 ) Parameter setting Parameter Setting Name Description Number For heating, pressure control, PID reverse Deviation value etc. action signal input PID forward For cooling, etc. (terminal 1) PID action action selection For heating, pressure control, PID reverse etc.
  • Page 142 PARAMETERS ( 7 ) Calibration example (A detector of 4mA at 0°C and 20mA at 50°C is used to adjust the room temperature to 25°C under PID control. The set point is given to across inverter terminals 2-5 (0-5V).) START Determine the set point.
  • Page 143 PARAMETERS <Set point input calibration> 1. Apply the input voltage of 0% set point setting (e.g. 0V) to across terminals 2-5. 2. Make calibration using Pr. 902. At this time, enter the frequency which should be output by the inverter at the deviation of 0% (e.g.
  • Page 144: Commercial Power Supply-inverter Switch-over Function (pr. 135 To Pr. 139)

    PARAMETERS Commercial power supply-inverter switch-over function (Pr. 135 to Pr. 139) Related parameters Pr. 135 "commercial power supply-inverter switch-over sequence output terminal selection" Pr. 11 "DC dynamic brake operation time" Pr. 136 "MC switch-over interlock time" Pr. 17 "MRS input selection" Pr.
  • Page 145 PARAMETERS · Roles of the magnetic contactors (MC1, MC2, MC3) Magnetic Place of Installation Role Contactor Between power supply Normally shorted with the following exception: inverter Opened only when an inverter fault occurs (shorted again by resetting) Shorted for commercial power supply operation, opened for inverter operation Between power supply and motor Shorted when an inverter fault occurs (selected with parameter, except...
  • Page 146 PARAMETERS ( 2 ) Parameter setting Parameter Name Setting Description Number Sequence output is not provided. (Pr. 136, Pr. 137, Pr. 138 and Pr. 139 Commercial power settings are ignored.) supply-inverter Sequence output is provided. switch-over When MC1 to MC3 are assigned with Pr. 190 to Pr. 195 (output terminal sequence output function selection), open collector outputs are provided.
  • Page 147 PARAMETERS ( 3 ) Operation procedure 1) Operation procedure for running Operation pattern ‚ Switch power on. Pr. 135 = "1" (inverter's open collector output terminals) ‚ Pr. 136 = "2.0 s" ‚ Pr. 137 = "1.0 s" (Set the value equal to or longer than the time Set parameters.
  • Page 148: Output Current Detection Function (pr. 150, Pr. 151)

    PARAMETERS Output current detection function (Pr. 150, Pr. 151) Related parameters Pr. 150 "output current detection level" Pr. 190 to Pr. 195 Pr. 151 "output current detection time" (output terminal function selection) If the output current remains higher than the Pr. 150 setting during inverter operation for longer than the time set in Pr.
  • Page 149: Zero Current Detection (pr. 152, Pr. 153)

    PARAMETERS Zero current detection (Pr. 152, Pr. 153) Related parameters Pr. 152 "zero current detection level" Pr. 190 to Pr. 195 Pr. 153 "zero current detection time" (output terminal function selection) When the inverter's output current falls to "0", torque will not be generated. This may cause a gravity drop when the inverter is used in vertical lift application.
  • Page 150: Rt Signal Activated Condition Selection (pr. 155)

    PARAMETERS Related parameters Pr. 154 Î Refer to Pr. 22. Pr. 14 "load pattern selection" RT signal activated condition selection (Pr. 155) Pr. 155 "RT signal activated condition selection" Pr. 44 to Pr. 49 (second function selection) Pr. 81 "number of motor poles" Pr.
  • Page 151 PARAMETERS <Setting> Refer to the following table and set the parameter as required: Stall Prevention Fast-Response OL Signal Output ...Activated Current Limit ...Operation continued Pr. 156 Setting ...Activated ...Not activated ...Operation not ...Not activated continued (Note 1) Acceleration Constant speed Deceleration Driving Regenerative...
  • Page 152: Ol Signal Output Timer (pr. 157)

    PARAMETERS OL signal output timer (Pr. 157) Related parameters Pr. 157 "OL signal output waiting time" Pr. 190 "RUN terminal function selection" Pr. 191 "SU terminal function selection" Pr. 192 "IPF terminal function selection" Pr. 193 "OL terminal function selection" Pr.
  • Page 153: User Group Selection (pr. 160, Pr. 173 To Pr. 176)

    PARAMETERS User group selection (Pr. 160, Pr. 173 to Pr. 176) Pr. 160 "user group read selection" Pr. 173 "user group 1 registration" Pr. 174 "user group 1 deletion" Pr. 175 "user group 2 registration" Pr. 176 "user group 2 deletion" From among all parameters, a total of 32 parameters can be registered to two different user groups.
  • Page 154: Watt-hour Meter Clear/actual Operation Hour Meter Clear (pr. 170, Pr. 171)

    PARAMETERS Watt-hour meter clear/actual operation hour meter clear (Pr. 170, Pr. 171) Related parameter Pr. 170 "watt-hour meter clear" Pr. 52 "DU/PU main display data Pr. 171 "actual operation hour meter clear" selection" You can clear the watt-hour value and actual operation hour monitoring function. Parameter Factory Setting Setting Range...
  • Page 155 PARAMETERS <Setting> Refer to the following list and set the parameters: Signal Setting Functions Relevant Parameters Name Pr. 4 to Pr. 6 Low-speed operation command Pr. 24 to Pr. 27 Pr. 59 = 0 Pr. 232 to Pr. 239 Pr. 59 Pr.
  • Page 156 PARAMETERS Note: 1. One function can be assigned to two or more terminals. In this case, the terminal inputs are OR’ed. 2. The speed command priorities are higher in order of jog, multi-speed setting (RH, RM, RL) and 3. When HC connection (inverter operation enable signal) is not selected, the MRS terminal shares this function.
  • Page 157: Output Terminal Function Selection (pr. 190 To Pr. 195)

    PARAMETERS Output terminal function selection (Pr. 190 to Pr. 195) Related parameter Pr. 190 "RUN terminal function selection" Pr. 76 "operation mode selection" Pr. 191 "SU terminal function selection" Pr. 192 "IPF terminal function selection" Pr. 193 "OL terminal function selection" Pr.
  • Page 158 PARAMETERS Setting Signal Related Function Operation Positive Negative Name parameter logic logic Commercial power supply- Refer to Pr. 135 to Pr.139 (commercial power  inverter switch-over MC1 supply-inverter switch-over). Commercial power supply- Pr. 135 to  inverter switch-over MC2 Pr. 139 Commercial power supply- ...
  • Page 159: User Initial Value Setting (pr. 199)

    PARAMETERS User initial value setting (Pr. 199) Related parameter Pr. 199 "user's initial value setting" Pr. 77 "parameter write disable selection" Among the parameters, you can set user-only parameter initial values. These values may be set to 16 parameters. By performing user clear operation from the operation panel or parameter unit, you can initialize the parameters to the user-set initial values.
  • Page 160: Programmed Operation Function (pr. 200 To Pr. 231)

    PARAMETERS Programmed operation function (Pr. 200 to Pr. 231) Related parameters Pr. 200 "program minute/second selection" Pr. 76 "alarm code output selection" Pr. 201 to Pr. 210 "program setting 1 to 10" Pr. 79 "operation mode selection" Pr. 211 to Pr. 220 "program setting 11 to 20" Pr.
  • Page 161 PARAMETERS <Setting> ( 1 ) Set the time unit for programmed operation in Pr. 200. Select either of "minute/second" and "hour/minute". Setting Description Minute/second unit (voltage monitor) Hour/minute unit (voltage monitor) Minute/second unit (reference time of day monitor) Hour/minute unit (reference time of day monitor) Note: 1.
  • Page 162 PARAMETERS <Setting procedure> (Example: Set point No. 1, forward rotation, 30Hz, 4 hours 30 minutes) 1) Read Pr. 201 value. 2) Enter "1" (forward rotation) in Pr. 201 and press the [SET] key ([WRITE] key when using the FR-PU04 parameter unit). 3) Enter 30 (30Hz) and press the [SET] key ([WRITE] key when using the FR-PU04 parameter unit).
  • Page 163 PARAMETERS (6) Operation 1) Ordinary operation After completion of all preparations and settings, turn on the desired group select signal (any of RH (group 1), RM (group 2) and RL (group 3)), then turn on the start signal (STF). This causes the internal timer (reference time of day) to be reset automatically and the operation of that group to be performed in sequence in accordance with the settings.
  • Page 164: Cooling Fan Operation Selection (pr. 244)

    PARAMETERS Pr. 232 to Pr. 239 Î Refer to Pr. 4. Pr. 240 Î Refer to Pr. 72. Cooling fan operation selection (Pr. 244) Pr. 244 "cooling fan operation selection" You can control the operation of the cooling fan built in the inverter (200V class, 1.5K or more). Parameter Factory Setting Setting Range...
  • Page 165: Stop Selection (pr. 250)

    PARAMETERS Stop selection (Pr. 250) Related parameters Pr. 250 "stop selection" Pr. 7 "acceleration time" Pr. 8 "deceleration time" Pr. 44 "second acceleration/deceleration time" Pr. 45 "second deceleration time" Pr. 110 "third acceleration/deceleration time" Pr. 111 "third deceleration time" Used to select the stopping method (deceleration to a stop or coasting) when the start signal (STF/STR) switches off.
  • Page 166 PARAMETERS Pr. 251 "Output phase failure protection selection" You can make invalid the output phase failure protection (E.LF) function which stops the inverter output if one of the three phases (U, V, W) on the inverter's output side (load side) becomes open. Minimum Parameter Setting Range...
  • Page 167: Power Failure-time Deceleration-to-stop Function (pr. 261 To Pr. 266)

    PARAMETERS Power failure-time deceleration-to-stop function (Pr. 261 to Pr. 266) Related parameters Pr. 261 "power failure stop selection" Pr. 12 "DC dynamic brake voltage" Pr. 262 "subtracted frequency at deceleration Pr. 20 "acceleration/deceleration start" reference frequency" Pr. 263 "subtraction starting frequency" Pr.
  • Page 168 PARAMETERS Note: 1. This function is invalid when the automatic restart after instantaneous power failure function is activated. 2. If (output frequency at occurrence of undervoltage or power failure) minus (frequency set in Pr. 263) is negative, the calculation result is regarded as 0Hz. 3.
  • Page 169: Stop-on-contact, Load Torque High-speed Frequency Selection (pr. 270)

    PARAMETERS Stop-on-contact, load torque high-speed frequency selection (Pr. 270) Pr. 270 "stop-on-contact, load torque Related parameters high-speed frequency selection" Pr. 271 "high-speed setting maximum current" Pr. 272 "mid-speed setting minimum current" Pr. 273 "current averaging range" Pr. 274 "current averaging filter constant"...
  • Page 170: High-speed Frequency Control (pr. 271 To Pr. 274)

    PARAMETERS High-speed frequency control (Pr. 271 to Pr. 274) Pr. 271 "high-speed setting maximum current" Related parameters Pr. 4 "multi-seed setting (high speed)" Pr. 272 "mid-speed setting minimum current" Pr. 5 "multi-seed setting (middle speed)" Pr. 273 "current averaging range" Pr.
  • Page 171: Operation Example

    PARAMETERS <Operation example> Pr.4 Pr.5 Pr.5 × × Pr.5 Pr.5 Less than 1/2 rated Not less than rated current current and driven load or regenerative load Terminal STF (STR) · When operation is performed with X19 (load detection high-speed frequency function selection) signal on, the inverter automatically varies the maximum frequency between Pr.
  • Page 172 PARAMETERS Note: 1. This function is only valid in the external operation mode. This function is not activated when "1" or "2" (remote setting function) is selected for Pr. 59. 2. If the current averaging zone includes the low output region, the output current may increase in the constant-output region.
  • Page 173 PARAMETERS Function list (The following specifications apply to the external operation mode.) Load Torque High-Speed Pr. 270 Setting Stop-On-Contact Control Multi-Speeds (7 speeds) Frequency Control × × × × : Indicates that the function is valid. Restrictions when 1 to 3 are selected for Pr. 270 Under the following conditions, the functions of Pr.
  • Page 174: Z Stop On Contact (pr. 275, Pr. 276)

    PARAMETERS Stop on contact (Pr. 275, Pr. 276) Pr. 275 "stop-on-contact exciting current Related parameters low-speed multiplying factor" Pr. 4 "multi-seed setting (high speed)" Pr. 5 "multi-seed setting (middle speed)" Pr. 6 "multi-seed setting (low speed)" Pr. 48 "second stall prevention Pr.
  • Page 175: Stop On Contact (pr. 275, Pr. 276)

    PARAMETERS Note: 1. By increasing the Pr. 275 setting, the low-speed (stop-on-contact) torque increases, but the overcurrent alarm (E.OCT) may occur or the machine may oscillate in a stop-on-contact state. 2. The stop-on-contact function is different from the servo lock function, and if used to stop or hold a load for an extended period, the function can cause the motor to overheat.
  • Page 176 PARAMETERS Frequencies set in stop-on-contact control (Pr. 270 = 1 or 3) (In external operation mode) The following table lists the frequencies set when the input terminals (RH, RM, RL, RT, JOG) are selected together. Input Signals Stop-on- Contact Set Frequency Remarks Control Function...
  • Page 177: Brake Sequence Function (pr. 278 To Pr. 285)

    PARAMETERS Brake sequence function (Pr. 278 to Pr. 285) Pr. 278 "brake opening frequency" Related parameters Pr. 60 "intelligent mode selection" Pr. 279 "brake opening current" Pr. 80 "motor capacity" Pr. 81 "number of motor poles" Pr. 280 "brake opening current detection time" Pr.
  • Page 178 PARAMETERS <Operation example> At start: When the start signal is input to the inverter, the inverter starts running. When the output frequency reaches the value set in Pr. 278 and the output current is not less than the value set in Pr. 279, the inverter outputs the brake opening request signal (BOF) after the time set in Pr.
  • Page 179 PARAMETERS <Setting> ( 1 ) Parameter setting 1) Select advanced magnetic flux vector control. (Pr. 80, Pr. 81 •"9999") 2) Set "7 or 8" (brake sequence mode) in Pr. 60. To ensure more complete sequence control, it is recommended to set "7" (brake opening completion signal input) in Pr.
  • Page 180 PARAMETERS (3) Protective functions If any of the following errors occur in the brake sequence mode, the inverter results in an alarm, shuts off the output and switches off the brake opening request signal (BOF terminal). On the operation panel (FR-DU04) LED and parameter unit (FR-PU04) screen, the following errors are displayed: Error Error Display...
  • Page 181: Droop Control (pr. 286, Pr. 287)

    PARAMETERS Droop control (Pr. 286, Pr. 287) Pr. 286 "Droop gain" Pr. 287 "Droop filter time constant" This function balances the load in proportion to the load torque with or without PLG, and provides speed drooping characteristics. This is effective in balancing the load when using multiple inverters. The output frequency is varied according to the amount of torque current during unbalanced flux vector control and vector control.
  • Page 182: Meter (frequency Meter) Calibration (pr. 900, Pr. 901)

    PARAMETERS Meter (frequency meter) calibration (Pr. 900, Pr. 901) Related parameters Pr. 900 "FM terminal calibration" Pr. 54 "FM terminal function selection" Pr. 901 "AM terminal calibration" Pr. 55 "frequency monitoring reference" Pr. 56 "current monitoring reference" Pr. 158 "AM terminal function selection" By using the operation panel/parameter unit, you can calibrate a meter connected to terminal FM to full scale.
  • Page 183 PARAMETERS <Operation procedure> · When operation panel (FR-DU04) is used 1) Select the PU operation mode. 2) Set the running frequency. 3) Press the [SET] key. 4) Read Pr. 900 "FM terminal calibration" or Pr. 901 "AM terminal calibration". 5) Press the [FWD] key to run the inverter. (Motor need not be connected.) 6) Hold down the [UP/DOWN] key to adjust the meter pointer to the required position.
  • Page 184: Frequency Setting Voltage (current) Bias And Gain (pr. 902 To Pr. 905)

    PARAMETERS Frequency setting voltage (current) bias and gain (Pr. 902 to Pr. 905) Pr. 902 "frequency setting voltage bias" Related parameters Pr. 20 "acceleration/deceleration Pr. 903 "frequency setting voltage gain" reference frequency" Pr. 73 "0-5V/0-10V selection" Pr. 904 "frequency setting current bias" Pr.
  • Page 185 PARAMETERS <Adjustment procedure> Pr. 902 (Pr. 904) "frequency setting voltage (current) bias" • When operation panel (FR-DU04) is used Select the PU operation mode. Read Pr. 902 (Pr. 904) value. Press the [SET] key. Using the [UP/DOWN] key, set the bias frequency.
  • Page 186: Buzzer Control (pr. 990)

    PARAMETERS CAUTION Be careful when setting any value other than "0". Even without the speed command, the motor will start running at the set frequency by merely switching on the start signal. Buzzer control (Pr. 990) Pr. 990 "buzzer control" You can make the buzzer "beep"...
  • Page 187 CHAPTER 5 PROTECTIVE FUNCTIONS This chapter explains the "protective functions" of this product. Always read the instructions before using the equipment. 5.1 Errors (Alarms) ............174 5.2 Troubleshooting ............179 5.3 Precautions for Maintenance and Inspection ... 182 CHAPTER 1 OUTLINE CHAPTER 2 INSTALLATION AND WIRING...
  • Page 188: Errors (alarms)

    5.1 Errors (Alarms) PROTECTIVE FUNCTIONS 5 PROTECTIVE FUNCTIONS 5.1 Errors (alarms) If any fault has occurred in the inverter, the corresponding protective function is activated and the error (alarm) indication appears automatically on the PU display. When the protective function is activated, refer to "5.2 Troubleshooting"...
  • Page 189 PROTECTIVE FUNCTIONS Operation Parameter Panel Unit Name Description Display (FR-PU04) (FR-DU04) This function stops the inverter output if a ground fault current flows due Ground Output side ground fault to a ground fault occurring in the inverter's output (load) side when E.
  • Page 190 PROTECTIVE FUNCTIONS Operation Parameter Panel Unit Name Description Display (FR-PU04) (FR-DU04) Inverters of 7.5K or less contain a brake resistor. When the regenerative brake duty from the motor has reached 85% of the specified value, pre-alarm (RB indication) occurs. If the specified value is exceeded, the Brake resistor overheat ...
  • Page 191: Correspondences Between Digital And Actual Characters

    PROTECTIVE FUNCTIONS z To know the operating status at the occurrence of an alarm When any alarm has occurred, the display automatically switches to the indication of the corresponding protective function (error). By pressing the [MODE] key at this point without resetting the inverter, the display shows the output frequency.
  • Page 192: Alarm Code Output

    PROTECTIVE FUNCTIONS 5.1.3 Alarm code output By setting Pr. 76 "alarm code output selection", an alarm definition can be output as a 4-bit digital signal. This signal is output from the open collector output terminals equipped as standard on the inverter. Correlations between alarm definitions and alarm codes are as follows.
  • Page 193: Troubleshooting

    5.2 Troubleshooting PROTECTIVE FUNCTIONS 5.2 Troubleshooting If any function of the inverter is lost due to occurrence of a fault, clear up the cause and make correction in accordance with the following procedures. Contact your sales representative if the corresponding fault is not found below, the inverter has failed, parts have been damaged, or any other fault has occurred.
  • Page 194: Faults And Check Points

    PROTECTIVE FUNCTIONS 5.2.2 Faults and check points POINT: Check the corresponding areas. If the cause is still unknown, it is recommended to initialize the parameters (return to factory settings), re-set the required parameter values, and check again. ( 1 ) Motor remains stopped. 1) Check the main circuit ·...
  • Page 195 PROTECTIVE FUNCTIONS ( 5 ) Motor current is large. · Check that the load is not too heavy. · Check that the torque boost (Pr. 0, Pr. 46, Pr. 112) setting is not too large. ( 6 ) Speed does not increase. ·...
  • Page 196: Precautions For Maintenance And Inspection

    5.3 Precautions for Maintenance and Inspection PROTECTIVE FUNCTIONS 5.3 Precautions for Maintenance and Inspection The transistorized inverter is a static unit mainly consisting of semiconductor devices. Daily inspection must be performed to prevent any fault from occurring due to adverse influence by the operating environment, such as temperature, humidity, dust, dirt and vibration, changes in the parts with time, service life, and other factors.
  • Page 197: Insulation Resistance Test Using Megger

    PROTECTIVE FUNCTIONS 5.3.4 Insulation resistance test using megger 1) Before performing the insulation resistance test using a megger on the external circuit, disconnect the cables from all terminals of the inverter so that the test voltage is not applied to the inverter. 2) For the continuity test of the control circuit, use a meter (high resistance range) and do not use the megger or buzzer.
  • Page 198 PROTECTIVE FUNCTIONS Daily and Periodic Inspection Interval Area of Inspection Periodic Inspec- Description Method Crlterlon Instrument Item Daily tion year years Disconnect cables from inverter and measure across Inverter terminals R, S, T, P, module, Check resistance (See the following Analog meter N and U, V, W, P, N Converter...
  • Page 199: Checking The Inverter And Converter Modules

    PROTECTIVE FUNCTIONS z Checking the inverter and converter modules <Preparation> (1) Disconnect the external power supply cables (R, S, T) 〈L 〉 and motor cables (U, V, W). (2) Prepare a meter. (Use 100Ω range.) <Checking method> Change the polarity of the tester alternately at the inverter terminals R, S, T, U, V, W, P and N 〈L , U, V, W, + and −〉, and check for continuity.
  • Page 200: Replacement Of Parts

    PROTECTIVE FUNCTIONS 5.3.6 Replacement of parts The inverter consists of many electronic parts such as semiconductor devices. The following parts may deteriorate with age because of their structures or physical characteristics, leading to reduced performance or failure of the inverter. For preventive maintenance, the parts must be changed periodically.
  • Page 201: Inverter Replacement

    PROTECTIVE FUNCTIONS ( 2 ) Smoothing capacitors A large-capacity aluminum electrolytic capacitor is used for smoothing the DC in the main circuit, and an aluminum electrolytic capacitor is also used for stabilizing the control power in the control circuit. Their characteristics are adversely affected by ripple current, etc.
  • Page 202: Measurement Of Main Circuit Voltages, Currents And Power

    PROTECTIVE FUNCTIONS 5.3.8 Measurement of main circuit voltages, currents and power z Measurement of voltages and currents Since the voltages and currents on the inverter power supply and output sides include harmonics, accurate measurement depends on the instruments used and circuits measured. When instruments for commercial frequency are used for measurement, measure the following circuits using the instruments given on the next page.
  • Page 203 PROTECTIVE FUNCTIONS Measuring Points and Instruments Remarks Item Measuring Point Measuring Instrument (Reference Measured Value) * Commercial power supply Across R-S, S-T and T-R Power supply voltage V Moving-iron type AC voltmeter Within permissible AC voltage 〈Across L 〉 and L fluctuation Power supply side R, S and T line currents...
  • Page 204 CHAPTER 6 SPECIFICATIONS This chapter provides the "specifications" of this product. Always read the instructions before using the equipment. 6.1 Standard Specifications ........... 190 CHAPTER 1 OUTLINE CHAPTER 2 INSTALLATION AND WIRING CHAPTER 3 OPERATION CHAPTER 4 PARAMETERS CHAPTER 5 PROTECTIVE FUNCTIONS CHAPTER 6 SPECIFICATIONS...
  • Page 205: Standard Specifications

    6.1 Standard Specifications SPECIFICATIONS 6 SPECIFICATIONS 6.1 Standard Specifications 6.1.1 Model specifications z 200V class (Japanese version, NA version) …… Type FR-A520- 0.75 18.5 0.75 18.5 Applicable motor capacity (Note 1) 12.6 17.6 23.3 Rated capacity (kVA) (Note 2) 10.7 14.1 20.7 25.9...
  • Page 206 SPECIFICATIONS z 400V class (Japanese version, NA version, EC version) …… Type FR-A540- 0.75 18.5 0.75 18.5 Applicable motor capacity (Note 1) 17.5 23.6 32.8 43.4 Rated capacity (kVA) (Note 2) 10.6 16.0 20.5 25.9 30.5 39.7 49.5 58.6 72.6 94.7 Continuous current (A)
  • Page 207: Common Specifications

    SPECIFICATIONS 6.1.2 Common specifications Soft-PWM control/high carrier frequency PWM control (V/F control or Control system advanced magnetic flux vector control can be selected) Output frequency range 0.2 to 400Hz 0.015Hz/60Hz (terminal 2 input: 12 bits/0 to 10V, 11 bits/0 to 5V, terminal 1 input: 12 bits/−10 Frequency Analog input to +10V, 11 bits/−5 to +5V)
  • Page 208 SPECIFICATIONS Overcurrent shut-off (during acceleration, deceleration, constant speed), regenerative overvoltage shut-off, undervoltage, instantaneous power failure, overload shut-off (electronic Protective/alarm functions overcurrent protection), brake transistor alarm (Note 2), ground fault current, output short circuit, main circuit device overheat, stall prevention, overload alarm, brake resistor overheat protection, fin overheat, fan fault, option fault, parameter error, PU disconnection Constant torque: -10°C to +50°C (14°F to 122°F) (non-freezing) ……...
  • Page 209: Outline Drawings

    SPECIFICATIONS 6.1.3 Outline drawings z FR-A520-0.4K, 0.75K z 200V class 110 (4.33) 2-φ6 hole 5 (0.20) Inverter Type FR-A520-0.4K 110 (4.33) 21 (0.83) FR-A520-0.75K 125 (4.92) 36 (1.42) 6 (0.24) 95 (3.74) (Unit: mm (inches)) z FR-A520-1.5K, 2.2K, 3.7K z FR-A540-0.4K, 0.75K, 1.5K, 2.2K, 3.7K 150 (5.91) 140 (5.51) 2-φ6 hole...
  • Page 210 SPECIFICATIONS z FR-A520-5.5K, 7.5K, 11K z FR-A540-5.5K, 7.5K z 200V class 220 (8.66) 2-φ6 hole 10.5 (0.41) Inverter Type 86.5 FR-A520-5.5K (10.24) (9.65) (6.69) (3.41) 86.5 FR-A520-7.5K (10.24) (9.65) (6.69) (3.41) 101.5 FR-A520-11K (11.81) (11.22) (7.48) (4.00) z 400V class Inverter Type 6 (0.24) 195 (7.68)
  • Page 211 SPECIFICATIONS z FR-A520-30K, 37K, 45K, 55K z FR-A540-30K, 37K, 45K, 55K 3.2 (0.13) 2-φC hole z 200V class Inverter Type 71.5 FR-A520-30K (13.39) (10.63) (12.60) (21.65) (20.87) (7.68) (2.81) (0.39) FR-A520-37K (17.72) (14.96) (16.93) (21.65) (20.67) (9.84) (6.06) (0.47) FR-A520-45K (17.72) (14.96) (16.93)
  • Page 212: Outline Drawing

    SPECIFICATIONS z Operation panel (FR-DU04) <Outline drawing> <Panel cutting dimension drawing> 16.5 (0.65) 23.75 (0.94) 24 (0.94) 15 (0.59) 10.5 (0.41) 72 (2.83) 2-φ4 hole 2-φ4 hole 3.25 (0.13) 54 (2.13) 54 (2.13) (Unit: mm (inches)) z Parameter unit (FR-PU04) <Outline drawing>...
  • Page 213 CHAPTER 7 OPTIONS This chapter describes the "options" of this product. Always read the instructions before using the equipment. 7.1 Option List..............198 CHAPTER 1 OUTLINE CHAPTER 2 INSTALLATION AND WIRING CHAPTER 3 OPERATION CHAPTER 4 PARAMETERS CHAPTER 5 PROTECTIVE FUNCTIONS CHAPTER 6 SPECIFICATIONS CHAPTER 7...
  • Page 214: Option List

    7.1 Option List OPTIONS 7 OPTIONS 7.1 Option List 7.1.1 Stand-alone options Applicable Name Type Application, Specifications, etc. Inverter Parameter unit Interactive parameter unit using LCD display (For use in Japanese, FR-PU04 (8 languages) English, German, French, Spanish, Italian, Swedish and Finnish) Common to ……...
  • Page 215 OPTIONS Applicable Name Type Application, Specifications, etc. Inverter For follow-up operation using the signal of a pilot PG follower (Note 4) FR-FP generator (PG). (2VA) For parallel operation of several (up to 35) inverters. Master controller (Note 4) FR-FG (5VA) For soft start and stop.
  • Page 216: Inboard Dedicated Options

    OPTIONS 7.1.2 Inboard dedicated options „ Inboard options Name Type Function Input interface used to set the inverter frequency accurately using external 3-digit BCD or 12-bit digital input FR-A5AX 12-bit binary-coded digital signals. Gains and offsets can also be adjusted. Among 26 standard output signals of the inverter, this option outputs any 7 selected Digital output signals from open collector output terminals.
  • Page 217: Appendix 1 Data Code List

    APPENDICES This chapter provides the "appendices" for use of this product. Always read the instructions before using the equipment. Appendix 1 Data Code List ..........201 Appendix 2 List of Parameters Classified by Purpose of Use ........207 Appendix 3 Operating the Inverter Using Single-Phase Power Supply ....
  • Page 218: Appendix 1 Data Code List

    APPENDICES APPENDICES APPENDICES Appendix 1 Data Code List Appendix 1 Data Code List Data Codes Func- Parameter Name Link Parameter Extension tion Number Read Write Setting (Data code 7F/FF) Torque boost Maximum frequency Minimum frequency Base frequency Multi-speed setting (high speed) Multi-speed setting (middle speed) Multi-speed setting (low speed) Acceleration time...
  • Page 219 APPENDICES Data Codes Func- Parameter Name Link Parameter Extension tion Number Read Write Setting (Data code 7F/FF) Remote setting function selection Intelligent mode selection Reference current Reference current for acceleration Reference current for deceleration Starting frequency for elevator mode Retry selection Stall prevention operation level reduction starting frequency Number of retries at alarm occurrence...
  • Page 220 APPENDICES Data Codes Func- Parameter Name Link Parameter Extension tion Number Read Write Setting (Data code 7F/FF) Station number None Communication speed None Stop bit length/data length None Parity check presence/absence None Number of communication retries None Communication check time interval None Waiting time setting None...
  • Page 221 APPENDICES Data Codes Func- Parameter Name Link Parameter Extension tion Number Read Write Setting (Data code 7F/FF) RL terminal function selection RM terminal function selection RH terminal function selection RT terminal function selection AU terminal function selection JOG terminal function selection CS terminal function selection RUN terminal function selection SU terminal function selection...
  • Page 222 APPENDICES Data Codes Func- Parameter Name Link Parameter Extension tion Number Read Write Setting (Data code 7F/FF) Soft-PWM setting Cooling fan operation selection Stop selection Output phase failure protection selection Override bias Override gain Power failure stop selection Subtracted frequency at deceleration start Subtraction starting frequency Power-failure deceleration time 1 Power-failure deceleration time 2...
  • Page 223 APPENDICES Data Codes Func- Parameter Name Link Parameter Extension tion Number Read Write Setting (Data code 7F/FF) Y5 output selection Y6 output selection RA1 output selection RA2 output selection RA3 output selection RA output selection Inverter station number Communication speed Stop bit length Parity check yes/no Communication retry count...
  • Page 224: Appendix 2 List Of Parameters Classified By Purposes Of Use

    APPENDICES Appendix 2 List of Parameters Classified by Purposes of Use Appendix 2 List of Parameters Classified by Purposes of Use Set the parameters according to the operating conditions. The following list indicates purposes of use and parameters. (For full information on the parameters, Refer to Chapter 4.) Parameter Numbers Purpose of Use Parameter numbers which must be set...
  • Page 225: Appendix 3 Operating The Inverter Using A Single-phase Power Supply

    APPENDICES Appendix 3 Operating the Inverter Using a Single-Phase Power Supply Appendix 3 Operating the Inverter Using a Single-Phase Power Supply If a single-phase power supply is used to operate the inverter only 4 of the 6 of the diodes will be used. Therefore the ripple current of the capacitor will increase when compared to operation from a three-phase power supply, resulting in a higher temperature rise of the converter and the capacitor.
  • Page 226 REVISIONS * The manual number is given on the bottom left of the back cover. Print Data *Manual Number Revision Sep., 1997 IB(NA)-66790-A First edition Oct., 1997 IB(NA)-66790-B Partly modified Front cover Nov., 1997 IB(NA)-66790-C Additions Instructions for Standard-compliant products (pages 38, 39) FR-A540-30K to 55K Modifications Pr.
  • Page 227 Artisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com...
  • Page 228 Artisan Technology Group is your source for quality new and certified-used/pre-owned equipment SERVICE CENTER REPAIRS WE BUY USED EQUIPMENT • FAST SHIPPING AND DELIVERY Experienced engineers and technicians on staff Sell your excess, underutilized, and idle used equipment at our full-service, in-house repair center We also offer credit for buy-backs and trade-ins •...

Comments to this Manuals

Symbols: 0
Latest comments: