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30/ENGINE - WORK ON INDIVIDUAL PARTS
»
If the fixed gear does not move easily:
–
Change the fixed gear or the main shaft.
–
Check fixed gears
for smooth operation in the profile of countershaft
»
If the fixed gear does not move easily:
–
Change the fixed gear or the countershaft.
–
Check stop disks
for damage and wear.
»
If there is damage or wear:
–
Change the stop disk.
–
Use new lock rings
in every repair job.
–
Assemble the countershaft. (
–
Assemble the main shaft. (
Assembling the main shaft
19.37
Info
Use new lock rings in every repair job.
–
Oil all parts carefully before assembling.
–
Check the transmission. (
0 0 6
6
0 0 7
7
–
Fix the main shaft in the vise with the geared end facing downward.
Guideline
Use soft jaws
–
Mount split needle bearing
–
Mount stop disk
and lock ring
–
Push on the third/fourth-gear sliding gear
–
Push on stop disk
and split needle bearing
–
Put on the sixth-gear idler gear
–
Mount the second-gear fixed gear
–
Finally, check all gear wheels for smooth operation.
p. 133)
p. 132)
p. 131)
5
0 0 5
1
0 0 1
0 0 2
2
0 0 4
4
0 0 9
9
8
0 0 8
bk
0 0 b k
0 0 b l
bl
and put on the fifth-gear idler gear
.
with the small gear wheel pointing downward, and mount lock ring
.
with the shifting claws facing downward.
with the collar facing downward and mount stop disk
.
3
0 0 3
300127-01
with the shift dogs facing upward.
.
.
132
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