KTM 690 Enduro UK 2008 Manuals

Manuals and User Guides for KTM 690 Enduro UK 2008. We have 1 KTM 690 Enduro UK 2008 manual available for free PDF download: Repair Manual

KTM 690 Enduro UK 2008 Repair Manual

KTM 690 Enduro UK 2008 Repair Manual (231 pages)

Brand: KTM | Category: Motorcycle | Size: 13 MB

Table of Contents

Table of Contents
4
Means of Representation
7
Important Notes
8
Location of Serial Numbers
9
Motorcycle
11
01/Fork, Triple Clamp
14
02/Handlebar, Instruments
32
03/Frame
34
- Removing the Engine Guard
  34
- Installing the Engine Guard
  34
04/Shock Absorber, Swingarm
35
05/Exhaust
53
06/Air Filter
57
07/Fuel Tank, Seat, Trim
60
- Opening Filler Cap
  60
- Closing Filler Cap
  60
- Removing the Seat
  60
- Mounting the Seat
  60
- Taking off the Side Cover
  60
- Mounting the Side Cover
  61
- Checking the Fuel Pressure
  61
- Changing the Fuel Filter
  62
09/Front Wheel
65
10/Rear Wheel
68
11/Wiring Harness, Battery
74
- Removing the Battery
  74
- Installing the Battery
  74
- Disconnecting the Battery
  74
- Connecting the Battery
  75
- Recharging the Battery
  75
- Checking the Charging Voltage
  76
- Changing the Main Fuse
  76
- Changing Fuses of Individual Power Consumers
  77
- Adjusting the Engine Characteristic
  78
13/Brake System
79
14/Light System, Instruments
89
30/Engine
95
- Removing the Engine
  95
- Installing the Engine
  97
30/Disassembling the Engine
101
- Clamping Engine into Engine Work Stand
  101
- Draining the Engine Oil
  101
- Removing Starter Motor
  101
- Removing Valve Cover
  101
- Removing the Alternator Cover
  102
- Removing Spacer
  102
- Removing Gear Position Sensor
  102
- Removing Oil Filter
  102
- Removing Thermostat
  103
- Setting Engine to Ignition Top Dead Center
  103
- Removing Water Pump Wheel
  103
- Removing Clutch Cover
  104
- Removing Spacer and Spring
  104
- Removing Spark Plug
  104
- Removing Timing Chain Tensioner
  105
- Removing Camshafts
  105
- Removing Cylinder Head
  105
- Removing Piston
  105
- Removing Rotor
  106
- Removing Timing Chain Rails
  106
- Removing Timing Chain and Timing Chain Sprocket
  107
- Removing Crankshaft Position Sensor
  107
- Removing Clutch Cage
  107
- Removing Primary Gear
  109
- Removing Starter Drive
  109
- Removing Shift Shaft
  109
- Removing Shift Drum Locating
  109
- Removing Locking Lever
  110
- Removing Oil Pumps
  110
- Removing Left Engine Case
  110
- Removing Crankshaft and Balancer Shaft
  111
- Removing Transmission Shafts
  111
30/Engine - Work on Individual Parts
113
- Work on the Right Section of the Engine Case
  113
- Work on the Left Section of the Engine Case
  114
- Work on the Clutch Cover
  115
- Removing Crankshaft Bearing Inner Ring
  116
- Removing Balancer Shaft Drive Wheel
  116
- Changing the Conrod Bearing
  116
- Checking Crankshaft Run-Out at Bearing Pin
  118
- Installing Balancer Shaft Drive Wheel
  118
- Installing Crankshaft Bearing Inner Ring
  118
- Measuring Axial Clearance of Crankshaft and Balancer Shaft
  119
- Cylinder - Nikasil Coating
  119
- Checking/Measuring the Cylinder
  120
- Checking/Measuring the Piston
  120
- Checking Piston Ring End Gap
  121
- Checking Piston/Cylinder Mounting Clearance
  122
- Checking Oil Pumps for Wear
  122
- Replacing Autodecompressor
  122
- Preparing Timing Chain Tensioner for Installation
  123
- Checking Timing Assembly
  124
- Removing Rocker Arm
  124
- Changing Camshaft Bearing
  124
- Removing Valves
  125
- Checking Valves
  126
- Checking Valve Springs
  126
- Checking Valve Spring Retainer
  126
- Checking Cylinder Head
  126
- Installing Valves
  127
- Installing Rocker Arm
  128
- Dismantling Antihopping Clutch
  128
- Checking the Clutch
  129
- Preassembling Antihopping Clutch
  130
- Checking Shift Mechanism
  131
- Preassembling Shift Shaft
  131
- Disassembling the Main Shaft
  132
- Dismantling Countershaft
  132
- Checking the Transmission
  133
- Assembling the Main Shaft
  134
- Assembling Countershaft
  135
- Checking Electric Starter Drive
  136
- Removing Freewheel
  136
- Checking Freewheel
  137
- Installing Freewheel
  137
30/Assembling the Engine
139
- Installing Transmission Shafts
  139
- Installing Crankshaft and Balancer Shaft
  140
- Installing Left Engine Case
  140
- Installing Oil Pumps
  141
- Installing Locking Lever
  141
- Installing Shift Drum Locating
  141
- Installing Shift Shaft
  142
- Installing Starter Drive
  142
- Installing Primary Gear
  142
- Installing Clutch Cage
  143
- Installing Crankshaft Position Sensor
  144
- Installing Timing Chain and Timing Chain Sprocket
  144
- Installing Timing Chain Rails
  145
- Installing Rotor
  145
- Adjusting Crankshaft Position Sensor Distance
  145
- Setting Engine to Top Dead Center
  146
- Installing Piston
  146
- Installing Cylinder Head
  147
- Installing Camshafts
  148
- Installing Timing Chain Tensioner
  148
- Checking Valve Clearance
  149
- Adjusting Valve Clearance
  149
- Installing Spark Plug
  150
- Installing Spacer and Spring
  150
- Installing Clutch Cover
  150
- Mounting Water Pump Cover
  151
- Installing Thermostat
  151
- Installing the Oil Filter
  151
- Installing Gear Position Sensor
  152
- Installing the Spacer
  152
- Installing Oil Screens
  153
- Installing Alternator Cover
  153
- Installing Starter Motor
  154
- Installing Valve Cover
  154
- Taking Engine off Universal Mounting Rack
  154
32/Clutch
155
- Checking/Rectifying the Fluid Level of the Hydraulic Clutch
  155
35/Water Pump, Cooling System
156
- Draining Coolant
  156
- Filling the Cooling System
  156
- Checking the Antifreeze and Coolant Level
  157
- Checking the Coolant Level
  158
38/Lubrication System
159
- Oil Circuit
  159
- Checking the Engine Oil Level
  159
- Checking the Engine Oil Pressure
  160
- Changing the Engine Oil and Filter, Cleaning the Oil Screens
  161
- Draining Engine Oil
  161
- Removing the Oil Filter
  162
- Installing the Oil Filter
  162
- Cleaning the Oil Screens
  163
- Filling up with Engine Oil
  164
- Adding Engine Oil
  164
39/Ignition System
165
41/Throttle Valve Body
167
Technical Data - Engine
175
- Capacity - Engine Oil
  175
- Capacity - Coolant
  175
Technical Data - Tolerance, Wear Limits of Engine
176
Technical Data - Engine Tightening Torques
178
Technical Data - Chassis
180
- Lighting Equipment
  180
- Capacity - Fuel
  181
Technical Data - Fork
182
Technical Data - Shock Absorber
183
Technical Data - Chassis Tightening Torques
184
Cleaning/Protective Treatment
186
- Cleaning the Motorcycle
  186
- Protective Treatment for Winter Operation
  187
Storage
188
- Putting into Operation after Storage
  188
Service Schedule
189
Wiring Diagram
190
- 188
  190
- 190
  192
- 192
  194
- 194
  196
- 196
  198
- 198
  200
- 200
  202
- 202
  204
- 204
  206
- 206
  208
Substances
210
Auxiliary Substances
212
Special Tools
214
Standards
226
Index
227

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