BMW 1989-1995 525i Service Manual page 295

5-series automobile
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STEERING AND WHEEL ALIGNMENT
320-7
WARNING
-
Make sure the car is firmly supported on
jack
stands
designed
for the
purpose.
Place the jack
stands
be-
neath
a
structural chassis polm.
Do not
place
jack
stands
under suspension
parts.
2.
Remove the
center
tie
rod self-locking
nut at
the
idler
arm.
Then
using
a press
(BMW special tool
no.
32
2
040 or
equivalent).
remove
the tie
rod end from
the
idler
arm.
See
Fig.
8.
Fig.
6.
Idler
arm-to -center tie
rod
sell-locking nut
rarrowt.
3.
Remove the
idler
arm
mounting bolt and remove
the
arm from the
car.
4.
If
replacing
the idler arm
bushing.
press it out
using
a
press (use
BMW
special tool
nos.
32
1 050 and
32 2
032
or equivalent
press
fittings).
Be
sure to press
the
new bushing
in from
the direction
shown
in Fig.
7.
5.
Installation is the
reverse of
removal.
Make sure all
thread
bores.
bolts.
nuts.
and mating surfaces are
clean.
Use new
self-locking nuts to mount
the idler arm
to the
subframe crossmember and
the
center
tie
rod to
the
idler
arm.
Have the car professionally
aligned.
Tighteni ng Torques
Idler arm
to
subframe
crossmembe
r
M10 bolt
__ .
.
_.
_.
_.
. _.
__
.
. ..
42
Nm
(32
ft-Ib)
M12 bolt
85 Nm (63
ft-Ib)
Center tie
rod to idler arm
37 Nm (28
It-Ib)
To remove and install outer tie rods
1.
Raise
the front
of the
car.
WARNING
-
Make sure the car is
firmly
supported on jack stands
designed
for
the
purpose.
Place the
jack
stands be-
neath
a
structural
chass
is
point.
Do not
place
jack
stands under
suspension
parts.
2.
If replacing the
tie
rod
or tie
rod
ends.
measure the
overall
length
of the
complete
installed tie
rod
assem-
bly.
Record the
measurement.
NOTE
-
Accurate
measuring
01 the
tie
rod
assembly will help
to
approximate
wheel alignment when new parts are
in-
stalled.
3.
Remove the
tie
rod
end
ball
joint
nuts
and
press the tie
rod
ball
joints off
using a press
(BMW
special
tool
no.
32
2 050
or
equivalent).
4.
Installation is
the reverse of
removal. Make sure
all
thread
bores.
bolts. nuts.
and mating
surfaces are
clean.
Use new self-locking nuts on
both
tie
rod
end
ball
joints.
Have the car professionally
aligned.
Tightening
Torque
lie
rod end to
steering arm
or center tie
rod
37 Nm (28 fH
b)
To replace tie rod ends
1.
Raise
the
car
and
press off the tie
rod end
ball
joint
as
described
above.
2.
Make
a
reference measurement
of the tie
rod end to
the tie
rod.
Record
the
measurement.
NOTE
-
Accurate
measuring of
the lie
rod end
in relerence
10
the tie
rod
will
help to
approximate wheel
alIgnment
when new parts are
installed.
3.
Loosen the tie
rod end
clamping bolt
and thread
out the
tie
rod
end.
Count the
number
of turns as the end is re-
moved.
4.
Installation
is the reverse of
removal. Make
sure
all
threaded parts are
clean.
Use new
self-locking nuts
on
the
tie
rod end
and the
tie
rod
clamping bolt.
Have
the
car
professionally
aligned.
STEERING GEAR AND LINKAGE

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