Shift Shaft; Checking The Shift Shaft; Checking The Stopper Lever; Installing The Shift Shaft - Yamaha XV19SW Service Manual

EAS25420

CHECKING THE SHIFT SHAFT

1. Check:

• Shift shaft

Bends/damage/wear → Replace.
• Shift shaft spring
Damage/wear → Replace.
EAS25430

CHECKING THE STOPPER LEVER

1. Check:
• Stopper lever
Bends/damage → Replace.
Roller turns roughly → Replace the stopper
lever.
• Stopper lever spring
Damage/wear → Replace.
EAS25450

INSTALLING THE SHIFT SHAFT

1. Install:
• Stopper lever "1"
• Collar
• Stopper lever bolt "2"
• Stopper lever spring "3"
Stopper lever bolt
10 Nm (1.0 m·kg, 7.2 ft·lb)
®
LOCTITE
NOTE:
• Hook the ends of the stopper lever spring onto
the stopper lever and the crankcase boss "4".
• Mesh the stopper lever with the shift drum seg-
ment assembly.
2
2. Install:
• Washers
• Circlips
• Shift shaft spring "1"
• Shift shaft "2"
NOTE:
Hook the end of the shift shaft spring onto the
shift shaft spring stopper "3".
2
4
3
1
5-71
SHIFT SHAFT
1
3