Removing The Rear Brake Caliper; Disassembling The Rear Brake Caliper - Yamaha XV19SW Service Manual

NOTE:
Always install new brake pads and brake pad
springs as a set.
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a. Connect a clear plastic hose "1" tightly to the
bleed screw "2". Put the other end of the hose
into an open container.
b. Loosen the bleed screw and push the brake
caliper piston into the brake caliper with your
finger.
2
c. Tighten the bleed screw.
Bleed screw (rear brake caliper)
6 Nm (0.6 m·kg, 4.3 ft·lb)
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3. Install:
• Brake caliper
Rear brake caliper bolt
27 Nm (2.7 m·kg, 19 ft·lb)
4. Check:
• Brake fluid level
Below the minimum level mark "a" → Add the
recommended brake fluid to the proper level.
Refer to "CHECKING THE BRAKE FLUID
LEVEL" on page 3-20.
5. Check:
• Brake pedal operation
Soft or spongy feeling → Bleed the brake sys-
tem.
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a
4-50
Refer to "BLEEDING THE HYDRAULIC
BRAKE SYSTEM" on page 3-22.
EAS22590

REMOVING THE REAR BRAKE CALIPER

NOTE:
Before disassembling the brake caliper, drain
the brake fluid from the entire brake system.
1. Remove:
• Rear brake hose union bolt "1"
• Copper washers "2"
• Rear brake hose "3"
NOTE:
Put the end of the brake hose into a container
and pump out the brake fluid carefully.
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EAS22600
DISASSEMBLING THE REAR BRAKE
CALIPER
1. Remove:
• Brake caliper piston
• Brake caliper piston seals
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a. Blow compressed air into the brake hose joint
opening "a" to force out the piston from the
brake caliper.
EWA13550
WARNING
• Cover the brake caliper piston with a rag.
Be careful not to get injured when the pis-
ton is expelled from the brake caliper.
• Never try to pry out the brake caliper pis-
ton.
REAR BRAKE
3
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