Front Caliper Installation - Polaris Sportsman 400 Service Manual

FRONT CALIPER INSTALLATION

1. Install caliper on hub strut, and torque mounting bolts.
Front Caliper Mounting Bolt Torque
18 ft. lbs. (25 Nm)
2. Install brake line and tighten securely with a line
wrench.
3. Install the adjuster screw and turn until stationary pad
contacts disc, then back off 1/2 turn.
4. Follow brake bleeding procedure outlined on pages
9.7-9.8.
5. Install wheels and torque wheel nuts to specification.
Front Wheel Nut Torque
20 ft. lbs. (27 Nm).
NOTE: If new brake pads are installed, it is recommended
that a burnishing procedure be performed to extend pad ser-
vice life and reduce noise. Start machine and slowly in-
crease speed to 30 mph. Gradually apply brakes to stop ma-
chine. Repeat procedure 10 times.
- projex@inbox.lv -
BRAKES
9.21