Polaris Sportsman 400 Service Manual page 257

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AWD FRONT HOUSING ASSEMBLY, CONT.
7. Install output shaft assembly.
NOTE: The same shim thickness placed behind
ring gear bearing must also be put behind the
cover button.
8. Install output shaft cover with new o-ring and
torque bolts to 14 ft. lbs.
Cover Bolts Torque
14 ft. lbs.
FRONT HOUSING INSTALLATION
1. To install housing, reverse removal procedure.
Use new roll pins in drive shafts.
2. Add Polaris Premium Front Housing Lubricant or
GL5 80-90 gear lube to front housing. Check drain
plug for proper torque.
Premium Front Housing Fluid
PN 2871653
Front Housing Capacity
4.0 fl. oz. (118 ml)
- projex@inbox.lv -
(12 oz.)
FINAL DRIVE
Equal Shims
Fill Plug
7.25

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