Polaris Sportsman 400 Service Manual page 214

CLUTCH
DRIVEN CLUTCH MOVEABLE SHEAVE - BUSHING REMOVAL
NOTE: Bushings are installed at the factory using Loc-
tite. In order to remove the bushing it will be necessary
to apply heat. A press can be used to remove and install
some of the bushings. Be sure to support the sheave
or cover as close as possible to the bushing bore when
using a press.
1. Install main adapter (Item 8) onto puller.
2. Insert adapter reducer (Item 9) onto puller, sliding it
inside the main adapter..
3. Remove ramp buttons from moveable sheave.
4. Using a hand held propane torch, apply heat
directly on bushing until tiny smoke tailings appear.
CAUTION:
Clutch components will be hot! In order to avoid serious
burns, wear some type of insulated gloves for the rest of
the removal process.
6.30
- projex@inbox.lv -
Main Adapter
Adapter
Reducer