Polaris Sportsman 400 Service Manual page 207

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DRIVE CLUTCH MOVEABLE SHEAVE - BUSHING REMOVAL,
CONT.
6. Turn
sheave
and
counterclockwise on puller rod until bushing is
removed.
7. Remove nut from puller rod and set aside.
8. Pull bushing removal tool and adapter from puller rod.
Remove bushing from tool and discard.
DRIVE CLUTCH MOVEABLE SHEAVE - BUSHING INSTALLATION
1. Place main adapter (Item 8) on puller.
2. Apply Loctite 680 retaining compound to the back side
of new bushing. Push bushing into center of sheave
on tower side by hand.
Bushing PN 3576504
Loctitet 680 PN 2870584
3. Insert installation tool (Item 2) into center of sheave and
with towers pointing away from vise, slide sheave onto
puller rod.
4. Install nut on puller rod and hand tighten. Turn barrel
to apply additional tension if needed.
5. Turn sheave and barrel together counterclockwise
until bushing is seated.
6. Remove nut from puller rod and set aside.
7. Remove sheave from puller.
8. Remove installation tool.
- projex@inbox.lv -
puller
barrel
together
CLUTCH
6.23

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