Isuzu Trooper 1999 Workshop Manual page 1411

22. Second clutch end play measurement
1. Install the J–23085–A Selective washer gauging
tool (with spacer ring) on the case flange and
against the intermediate shaft.
2. Position the inner shaft of the gauging tool against
the thrust surface of the second clutch hub.
3. Tighten thumb screw. Remove the tool.
4. Fit the spacer ring on the inner shaft of the tool.
5. Measure the gap, and select the appropriate
washer as shown in the chart.
Selective Thrust Washer
Gap: mm(in)
1.53 – 1.63 (0.060 – 0.064)
1.72 – 1.82 (0.068 – 0.072)
1.91 – 2.01 (0.075 – 0.079)
2.10 – 2.20 (0.083 – 0.087)
2.29 – 2.39 (0.090 – 0.094)
2.48 – 2.58 (0.098 – 0.102)
FOLLOWING THE PROCEDURE SHOULD RE-
SULT IN FINAL END–PLAY FROM 0.36 mm TO
0.79 mm (0.014 in TO 0.031 in)
AUTOMATIC TRANSMISSION (4L30–E)
Color
Yellow
Red
Black
Natural 23. Inspect fourth clutch piston seals and replace if
necessary.
Green
f Lubricate J–38554 fourth clutch piston fitter and
Blue
install it on fourth clutch piston (19).
f Install fourth clutch piston (19) in adapter case (20).
f Remove fitter.
24. Install retainer and spring assembly (22) into fourth
247RS003
clutch piston (21).
7A–51
247RS004
252RS003