Isuzu Trooper 1999 Workshop Manual page 1579

7B–40 MANUAL TRANSMISSION
8. Install 3rd gear.
1. Install the 3rd gear needle bearing, 3rd gear and
3rd block ring to the mainshaft.
9. Install the clutch hub No.2.
1. Install the clutch hub No.2 and hub sleeve No.2.
NOTE: Be careful the direction of the clutch hub No.2, as
shown.
2. Using a screwdriver, install 3 inserts and 2
springs.
NOTE: Position the insert springs so that their end gaps
are not in line.
3. Using installer J–42797 and a press, install the
clutch hub No.2 and hub sleeve No.2 to the
mainshaft.
NOTE:
f Align the block ring slots with the inserts.
f Check that the gear rotates smoothly.
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4. Select a snap ring that will allow minimum axial
play.
Mark
A
B
C
D
E
F
G
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Thickness
1.80 – 1.85 mm (0.071 – 0.073 in)
1.85 – 1.90 mm (0.073 – 0.075 in)
1.90 – 1.95 mm (0.075 – 0.077 in)
1.95 – 2.00 mm (0.077 – 0.079 in)
2.00 – 2.05 mm (0.079 – 0.081 in)
2.05 – 2.10 mm (0.081 – 0.083 in)
2.10 – 2.15 mm (0.083 – 0.085 in)
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