MIMAKI Tx2-1600 Operation Manual
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MIMAKI Tx2-1600 Operation Manual

Color inkjet printer
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Download this manual See also: Use and Maintenance Manual
COLOR INKJET PRINTER
OPERATION MANUAL
MIMAKI ENGINEERING CO., LTD.
TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan
Phone: +81-3-5420-8671
Fax: +81-3-5420-8687
URL: http://www.mimaki.co.jp/
E-mail: trading@mimaki.co.jp
D201546

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  • Page 1 COLOR INKJET PRINTER OPERATION MANUAL MIMAKI ENGINEERING CO., LTD. TKB Gotenyama Building, 5-9-41, Kitashinagawa, Shinagawa-ku, Tokyo 141-0001, Japan Phone: +81-3-5420-8671 Fax: +81-3-5420-8687 URL: http://www.mimaki.co.jp/ E-mail: trading@mimaki.co.jp D201546...
  • Page 2 The kinds of manuals and how to use them The following documents have been attached to Tx2-1600: Operation Manual (this document) “Operation Manual” explains how to operate Tx2-1600. Ink - UseGuidance (separate volume) “Ink - Use Guidance” explains recommended recipe of pre and post fabric...

  • Page 3: Foreword

    Foreword Thank you for purchasing MIMAKI Textile Jet Tx2-1600. Model Tx2-1600 is a color inkjet printer for printing on fabric with eight colors at high speeds. This operation manual describes the operation and maintenance of modelTx2-1600 Color InkJet Printer (hereinafter referred to as the printer).

  • Page 4: Fcc Statement (Usa)

    • In the case where MIMAKI-recommended cable is not used for connection of this printer, limits provided by FCC rules can be exceeded. To prevent this, use of MIMAKI-recommended cable is essential for the connection of this printer.

  • Page 5: Table Of Contents

    TABLE OF CONTENTS Foreword ........................i DISCLAIMER OF WARRANTY................... i On this Operation Manual ....................i FCC Statement (USA) ......................ii Interference to televisions and radios ................. ii Features ........................viii How to read this Operation Manual ................x Safety symbols used in this Manual .................. xii Structure of this Manual ....................
  • Page 6 The media sensor ......................1.17 Head hight adjustment rod and adjustment screw ............1.17 Fablic retainer ....................... 1.18 Ditch for penetrated ink and platen boards ..............1.19 About other setup....................1.20 Attaching lapel bar ......................1.20 Attaching the platen boards ..................1.22 Changing gap for fablic retainers ..................
  • Page 7 Chapter 2 How to use the basic functions Operation ......................... 2.2 Operation panel ......................2.2 Functions of the JOG keys ....................2.3 MENU mode ........................2.3 Menu tree ........................2.4 Setting the display language ..................2.6 Printing an image from saurce data ................. 2.7 Starting the printer operation ..................
  • Page 8 Relationship between image quality and printing speed [QUALITY] ......3.8 Printing direction [DIRECTION] ..................3.9 Returning speed up [RET. SPD UP] ................3.10 Improving the density of ink color [INK LAYERS] ........... 3.11 Setting the ink drying time [DRYING TIME] ............3.12 Deciding the priority of settings by the computer or the plotter [PRIORITY] ..
  • Page 9 When not in use the machine over the long term [STORAGE WSH] ......4.19 Move the carriage to the left maintenance station [CARRIAGE] ........4.23 Adjusting the head height when the fabric used is changed [HEAD HEIGHT] ..... 4.24 Menu displayed after the ink cartridge is installed [FILL UP INK] ......... 4.25 When charging ink different from the one in use [INK CHANGE] .........

  • Page 10: Features

    Reactive dye ink : Suitable for wool, silk in addition to cotton, rayon, etc. • When using any type of ink, be sure to perform the pre-processing and post- processing recommended by MIMAKI for the fabric used. Applicability of fabrics up to 7mm in thickness Even thick fabric can be used.
  • Page 11 Fabric retainer If the edge of the fabric is curled or it is raised, the fabric retainer can be used to avoid contact of the fabric and ink head. The fabric retainer can be adjusted thickness of up to 4 mm and 3-7 mm. Ditch for penetrated ink Even with printing to a coarse-textured fabric, the backing fabric is not stained by penetrated ink.

  • Page 12: How To Read This Operation Manual

    How to read this Operation Manual Display on the LCD and indication of the keys In this Operation Manual, the characters displayed on the LCD of the operation panel and the keys used to operate the printer are explained, together with the operation procedure. (See page 2.2) Operate the printer while confirming the display on the LCD.
  • Page 13 The titlle in each chapter are provided. Notes to sentences, caution on plotter The item to select operation, and hints for from the setting effective use of the menu before each plotter are given. plotter operation is This manual describes explained.

  • Page 14: Safety Symbols Used In This Manual

    Safety symbols used in this Manual Safety signal words Pictorial signs are used in this Operation Manual for safe operation of and in prevention of damages to the printer. Pictorial signs and their meanings are given below. Read and fully understand before reading the text.

  • Page 15: Structure Of This Manual

    Structure of this Manual Foreword This foreward describes the notice before operation and how to read this Operation Manual. Chapter 1 Setup This chapter describes the procedures for unpacking and assembling the printer, and for setting up the printer such as setting inks and fabric. Chapter 2 How to use the basic functions This chapter describes the basic operations of the printer, from the...

  • Page 16: For Safe Operation

    For safe operation Warnings in use WARNING • Be sure to use the printer with the power supply specifications indicated. Be sure to connect the plug of the power cable to a grounded receptacle. If not, fire or electric shocks can result. •...

  • Page 17: Position Of The Warning Label

    Position of the warning label This printer is adhered with a warning label at four locations. Be sure to fully understand the warning given on the labels. In the case where any of the warning label has become so soiled that the warning message is illegible or has come off, purchase a new one from your local distributor or our office.
  • Page 18 - xvi -...
  • Page 19 Chapter 1 Setup This chapter describes the procedures for unpacking and assembling the printer, and for setting up printer such as setting inks and fabric. Table of contents Installation of the printer ..................1.2 Checking the accessories ..................1.4 Unpacking and Assembling ................. 1.6 Configuration and Fnction .................

  • Page 20: Installation Of The Printer

    Secure a suitable space before using the printer. The space is required not only for the printer itself but also for printing operation. Length Width Height Gross weight Tx2-1600 2750 mm 750 mm 1350 mm Approx. 170 kg 500 mm...

  • Page 21: Precautions In Installation

    Precautions in installation Do not install the printer under the following emvironment: A place exposed to direct sunlight A plate that is not horizontal A place in which temperature and humidity A place that vibrates vary by a great margin Use the printer under the following environment.

  • Page 22: Checking The Accessories

    Checking the accessories Open the packing box and check the components in it. If you find any missing accessory or damaged one, please contact your local dealer. • It varies according to your order for Ink Cartridge and the additional accesories. Main unit Take-up device Take-up auxiliary bar...
  • Page 23 Printing film (for adjustment of the device) Slip sheet bar Centering sensor unit Phillips screwdriver Power cable Hexagonal wrench (L) Ink Cartridge (separately sold) 1394 Driver(CD-ROM) Grouding adapter M4 Screw M8 cap bolt Lapel bar x 3 for fitting the take-up device (24 pcs) for fitting the main unit (4 pcs) - 1.5 -...

  • Page 24: Unpacking And Assembling

    Unpacking and Assembling Assembling the stand and the device • The package weight is as heavy as approximately 250 kg. Perform the assembly work by at least four persons to ensure safety. • Exercise added care not to drop the main unit on your feet. STEP 1.
  • Page 25 3. Take the stands out of the package. Direct the stands so that round tapped holes for the screws are faced outside. Set up each stand with the side having a groove for fitting the stay coming inside. 4. Attach the take-up device stand stay to the leg. Put the take-up device on the leg and then temporarily secure it using the supplied hexagon wrench and screw driver.
  • Page 26 6. Holding both ends of the main unit with four per- sons. Hold up the device at the pedestal support bars. 7. Place the main unit on the stands while exercis- ing care not to allow hands to be caught between them.

  • Page 27: Attaching Take-Up Auxiliary Bar

    9. Connect the cable of take-up device into the con- nector located at the left bottom of the main unit. Attaching take-up auxiliary bar Align the screw hole of the take-up auxiliary bar with the screw hole on the front face of the stand, then fasten the screws.

  • Page 28: Attaching Centering Sensor Unit

    Attaching centering sensor unit Align the screw hole of the centering sensor unit with the screw hole of the run-out auxiliary bar, then fasten the screws. Attaching loading unit Align the screw hole of the run-out device with the screw hole of the stand, then fasten the screws.

  • Page 29: How To Remove The Stopper

    How to remove the stopper 1. Loosen a screw fastening the Head Stopper, us- ing Driver. 2. Remove the Head Stopper as shown on the Photo. Putting on the maintenance cover 1. Put on the maintenance cover. Operation panel 2. Fix the maintenance cover with the screws. Screw •...

  • Page 30: Attach The Waste Ink Hoses

    Attach the waste ink hoses. 1. Set the waste ink hoses. 2. Secure the supplied hose retainer with screws and then attach the waste ink hoses to the de- vice unit. Attaching slip sheet bar Put the slip sheet on the hanger on the inner side of the stand.

  • Page 31: Configuration And Fnction

    Configuration and Fnction Front face Name Function Front cover It is opened when setting fabric or taking a corrective measure against a fabric jam. Parallel connector Bi-directional parallel interface connector (complies with IEEE1284) IEEE1394 connector 400Mbps interface connector compatible with IEEE1394. AC inlet The power cable is connected to the AC inlet.

  • Page 32: Rear Face

    Rear face Name Function F-row ink station This station houses up to eight ink cartridges. Clamp lever It is made to go up-down the pinch roller for holding fabric. Centering sensor unit This sensor detects the fabric edge and optical axis so that the fabric be fed straight.

  • Page 33: Names And Function Of The Parts Under The Front Cover

    Names and function of the parts under the front cover Under the front cover, there are the carriage, capping station, etc. necessary for printing operation. The mechanisms provided under the front cover are explained below. Carriage The carriage is provided with print heads for printing, etc. It is also provided with a head height adjustment screw for adjusting the head height according to the thickness of the fabric used.

  • Page 34: Capping Station

    Capping station The capping station consists of ink caps, wipers for cleaning the heads, etc. Ink Cap : It covers the nozzles of print head to prevent from drying up. Wiper It is used to clean the head nozzles. • Clean the capping station frequently to keep the capping station clean. If the wiper fluffs, replace it immediately.

  • Page 35: The Media Sensor

    The media sensor The media sensors detects the presence of the fabric and the end of fabric. There is one media sensors on the platen. Set up fabric to cover media sensor at the back side of platen absolutely. If the part of fabric is not on fabric, the fabric can not be detected. •...

  • Page 36: Fablic Retainer

    Fablic retainer If the edge of the fabric is curled or it is raised, it may be caught by the head or inferior ink discharge may occur. To avoid this trouble, use the fabric retainer. • The fablic retainer also act as a detection board which detects the printing width.

  • Page 37: Ditch For Penetrated Ink And Platen Boards

    Ditch for penetrated ink and platen boards Printing on a coarse-textured fablic may cause ink to penetrate the fabric. If the fabric runs out in this condition, it may be stained by the ink on the platen. The ditch for penetrated ink is provided to avoid this trouble. •...

  • Page 38: About Other Setup

    About other setup Attaching lapel bar The lapel bar is used to stabilize the media tension of the run-out side. If the media tension of the roll-out side becomes unstable, printing is adversely affected (ver- tical black or white lines occurs). If the tension is too high, the media becomes susceptible to vertical wrinkles which may cause black or white lines.
  • Page 39 3. Insert the lapel bar into the hole of the side plate and then allow it to slip in the lower slot. 4. Make sure that the bearing is put into the side plate and that the lapel bar is set to the position where it rotates easily.

  • Page 40: Attaching The Platen Boards

    Attaching the platen boards Attach the platen boards when using a fabric without ink penetration. Set the attachment position and orientation of the platen boards in three steps according to the degree of ink penetration. (See page 1.14) The F cover is open.

  • Page 41: Changing Gap For Fablic Retainers

    Changing gap for fablic retainers • When the thickness of the fabric used is 0 to 4mm, use it with the stainless plate adjusted by moving the outside long hole hole and then secured with a screw. • When the thickness of the fabric used is 3 to 7mm, use it with the stainless plate adjusted by moving the inside long hole hole and then secured with a screw.

  • Page 42: Connecting The Cables

    Configuration of connector (IEEE1284) • If the customer uses Windows 2000 or XP and the computer is not provided with an IEEE1394 board, contact your nearest RIP provider or MIMAKI sales office. - 1.24 -...

  • Page 43: Connecting The Power Cable

    Connecting the power cable Connect the power cable to the receptacle of the following specifications. • Voltage : AC 100 - 240 V ±10% • Frequency : 50/60 Hz ±1% • Capacity : 5 A or more (500 W or more) •...

  • Page 44: Switching On/Off The Power Supply

    Switching ON/OFF the power supply After setting up the printer, switch on and off the power as described below. Turning the power on STEPS: 1. Turn on the power to the computer, etc. that are connected to the device. 2. Turn on the power to the printer. Tilt the power switch toward the “...

  • Page 45: Turning The Power Off

    Turning the power off To turn the power off, check first whether or not there is data received and there remains data that has not yet been output. Also be sure that the head rests at the capping station. • If the power is turned off while the printer is engaged in printing, the head may fail to be retracted in the capping station.

  • Page 46: Front Cover And Maintenance Cover

    Front cover and maintenance cover Opening/closing the cover Do not open the front cover and the maintenance cover while the printer is in operation. If you open the front cover or the maintenance cover during printing, the carriage will stop for safety, reselting in abortion of printing.

  • Page 47: Ink Cartridges

    The user shall be charged for a repair to correct any damage resulting from these inks or ink cartridges even if under warranty period. • Never refill the ink cartridge with ink. This might cause a trouble. Mimaki assumes no responsibility for any damage caused by using replenished ink cartridges.

  • Page 48: Ink Stations

    Ink stations As viewed from the front of the printer, the ink station on the right side is called the “F-row ink station” and the ink station on the left side is called the “R-row ink station.” F-row ink station Capable of housing eight ink c a r t r i d g e s , t h i s i n k s t a t i o n supplies ink to the front row (F-...

  • Page 49: Display Of Ink Type

    Relationships between ink station and head row The right ink station supplies ink to the front row (F-row) of heads. The left ink station supplies ink to the rear row (R-row) of heads. Remember these relationships when checking the heads for clogged nozzles and replenishing inks.

  • Page 50: Setting Ink Cartridges

    Setting ink cartridges Setting for 1-way high-speed printing New piezo electric heads, the staggered-layout print head provides more attractive, faster printing, and allows ultra high-precisions 8-head 1-way printing. Set the left and right ink car- tridge cases with ink cartridges of the same types and same colors. R-row ink station F-row ink station •...
  • Page 51 • Set ink cartridges of different types and colors to 1 through 8 and A through • During initial ink setting or ink change, register the appropriate ink type for each ink station (See page 1.32). • It is necessary to register ink type to the printer for checking the printing information and switching the head set.

  • Page 52: Fabric For Printing

    Fabric for printing This section describes the types of fabric that can be used with the printer and the method of setting the media used. Types of fablic that can be used The types of fabric that can be used with this printer “Roll” and “Leaf” fabric are cut sheet media. However, because leaf fabric is handled in the same manner as roll fabric, be careful about the setting position of leaf fabric.

  • Page 53: Precautions In Handling The Fabric

    Precautions in handling the fabric Carefully observe the following when handling the fabric. • Use pre-processed fabrics recommended by MIMAKI. • When setting the fabric used, be sure to adjust the head height. Otherwise, the fabric and/or the head can be damaged.

  • Page 54: Before Setting The Fabric On The Printer

    Before setting the fabric on the printer Before setting the fabric, be sure to confirm the Ditch for penetrated ink. If ink is there, wipe them with a waste cloth. (see more details 2.14 ) Adjusting the head height according to the fablic [HEAD HEIGHT] It is necessary to adjust the head height according to the thickness of the fabric.
  • Page 55 2. Press the [FUNCTION] key. F U N C T I O N S E T U P < E N T > 3. Press the JOG keys[ ] and [ ] to select [MAIN- F U N C T I O N M A I N T E NA N CE <...
  • Page 56 2. Push down the head height adjustment rod by the right hand. Push down the head height adjustment rod till it stops moving anymore. • If the tip of the head height adjustment rod makes contact with the surface of the fabric, repeat step 10.-1 shown on the preceding page to raise the head.

  • Page 57: Points In Head Height Adjustment

    10. Press the [ENTER] key. I N I T I A L I Z I N G P L E A S E W A I T The carriage will come back to the capping station. The LCD shown on the right is displayed. M e d i a N o M e d i a Points in head height adjustment...

  • Page 58: Setting The Mating Sheet

    Setting the mating sheet The mating sheet is used to prevent ink penetration of the fabric which is not dried after printing. 1. Set the fabric core of the slip sheet to the slip sheet bar hanger. Adjusting parallelism of loading unit If the parallelism of the loading unit is remarkably broken, the fabric deviation or wrinkle may occur.

  • Page 59: Setting The Fabricto The Printer

    Setting The FabricTo The Printer The fabric that can be used are roll and leaf fabric. Leaf fabric is handled in the same manner as roll fabric for printing. When using leaf paper for setup list printing, for example, be careful about the setting posi- tion.
  • Page 60 3. Loosen the screw of the right-hand roll holder. Adjust the roll holder position to the width of the roll fabric. 4. Insert the right-hand roll holder into the core of the roll fabric. When the roll holder have been inserted all the way into the fabric core, secure it with the screw.
  • Page 61 6. Pull out the fabric from the rear side of the printer to the height of the Y cover. 7. Insert the leading edge of the fabric between the driver roller and pinch roller. Be sure to lead the fabric outside the shaft of the centering sensor.
  • Page 62 9. Pull out the leading edge of the fabric from the front face of the printer. • Open the front cover, move up the clamp level while holding the leading edge of the fabric with your hand, then pull out the fabric. 10.

  • Page 63: Setting The Centering Sensor Position

    Setting the centering sensor position After setting the fabric to the printer, please set the centering sensor position. • When adjusting the optical axis after the cloth width detection, the beep will not sound. Please make sure to adjust the centering sensor position before detecting the cloth width.

  • Page 64: Attaching Empty Fablic Core For Taking Up

    Attaching empty fablic core for taking up To take up the fabric after printing, attach an empty fabric core to the take-up device. 1. Close the front cover to allow detection of the ROLL< >LEAF roll fabric. 2. Push the JOG key [ ] and [ ] to move the lead- <<...

  • Page 65: Removing Pinch Roller And Preventing Wrinkle Of Fablic

    Removing pinch roller and preventing wrinkle of fablic • If either edge of the fabric stretches longer than the center or if an edge of the fabric is thickened because of gumming processing to prevent fray, slack may occur easily. In this case, remove the pinch rollers at both ends of the fabric.
  • Page 66 4. To prevent fall-off or loss of the hand screws, lightly fasten them. • If the lengths of the fabrics at the left and right pinch rollers removed are different remarkably, reset the fabric. (See page 1.41) - 1.48 -...

  • Page 67: Specifying The Scope Of Printing On The Fabric Used (Effective Printing Area)

    Specifying the scope of printing on the fabric used (Effective printing area) The printer has an area which cannot perform printing, due to mechanical reasons. This area is called “margin.” The effective printing area is obtained by excluding the margin from the printing fabric. Margin Margin Default : 10 mm...

  • Page 68: Origin Setting

    Origin setting Establish an origin in terms of data on fabric loaded on the printer. Place the fabric and cause the printer to detect the fabric, the origin is automatically established at the location shown in the illustration given below. Roll fabric Fabric Retainer Origin...

  • Page 69: Moving The Printer

    Moving the printer The method of moving the printer to the place of installation is explained below. When moving the printer, unlock the caster stoppers. • When moving the printer take care not to apply excessive shock to it and it must be held up by at least two persons.
  • Page 70 - 1.52 -...
  • Page 71 Chapter 2 How to use the basic functions This chapter describes the basic operations of the printer, from the beginning to the end of printing. Before using the application functions, understand how to use the basic functions of the keys on the operation panel and the modes in which the menus are displayed on the LCD.

  • Page 72: Operation

    Operation This section describes the operation panel that is used to operate the device and the menus from which to choose the desired item. Operation panel The operation panel that is used to operate the device and a method of maintenance of the device after operation, etc.

  • Page 73: Functions Of The Jog Keys

    Functions of the JOG keys Each of the JOG keys varies in function according to the time at which it is used. The functions of the JOG keys are explained below. When inputting a Before the detection After the detection When selecting a choice selected among of a sheet...

  • Page 74: Menu Tree

    Menu tree The operation of printer and printing conditions are set by pressing the appropriate operation keys, selecting the desired setting item and setting detailed conditions. In order to operate the printer properly, it is necessary to understand the structure of the menu tree (See page Appendix.5).
  • Page 75 Some menus simply list items which do not require the operator to set any of them. In this case, the operator is required to select the content to be displayed on the LCD. [Operation key] DISPLAY The operation mode is displayed. <...

  • Page 76: Setting The Display Language

    Setting the display language Set the language in which to display characters on the LCD. “English” has been set as the initial display language of the printer. Try to change the display language to “Japanese” here. STEPS: 1. Make sure the mode is LOCAL mode. <...

  • Page 77: Printing An Image From Saurce Data

    Printing an image from saurce data Starting the printer operation This section describes the basic operation of the printer. Printing conditions can be set on the printer side. In this section, however, the method of printing an image from data that has been set on the computer side and transmitted to the printer is explained.

  • Page 78: Information On Printing Data

    Information on printing data Print mode V: Varianle 1, 2 Resolution: 360/540/720 dpi N: Normal 1, 2 < R E M O T E > V 3 6 0 x 3 6 0 < R E M O T E > V 3 6 0 x 3 6 0 T Y P E 1 + * * .

  • Page 79: Correcting The Media Feed Rate During Printing [Feed Comp.]

    Correcting the media feed rate during printing [Feed Comp.] Even for fabric of the same type, if the thread size or texture is slightly different, the proper value of the feeding amount changes. In this case, correct the feeding amount of the fabric while checking the printing condition. •...

  • Page 80: Interrupting The Printing Operation

    5. Press the [ENTER] key to return to the < R E M O T E > T Y P E 1 + 0 . 0 m REMOTE display. The changed setting value is saved. The value is to be in effect performing till the turning off.

  • Page 81: Checking Nozzle In Ink Firing Condition

    Checking nozzle in ink firing condition Executing the test draw [TEST DRAW] In prior to the actual printing or after the execution of the cleaning function, a test pattern is plotted to check whether the finished test pattern has blurred and missing lines on test pattern) •...

  • Page 82: If There Are Nozzle Clogging In Ink Firing Condition

    If there are nozzle clogging in ink firing condition Cleaning ink heads If a test pattern plotted is defective, execute the cleaning function to clean the associated ink head. After cleaning the ink head, make the device plot a test pattern again. If the test pattern is defective too, re-clean the ink head.

  • Page 83: Routine Maintenance

    Routine maintenance Be sure to conduct maintenance works for the device when necessary or periodically so as to use the printer for a long time while keeping its printing accuracy. When the device is left unused for a long period of time •...

  • Page 84: Cleaning The Wiper Shaft

    Cleaning the wiper shaft The dirty wiper shaft may cause the wiper malfunction and resulting an error display. Maintenance for frame components If the frame components of the device have stained, dampen a piece of soft cloth with water or neutral detergent diluted with water, squeeze it and wipe the frame components clean. Cleaning penetrated ink When printing on a thin cloth, ink is collected in the ditch.

  • Page 85: To Replenish Ink, Set A New Ink Cartridge In The Ink Station

    To replenish ink, set a new ink cartridge in the ink station Setting a new ink cartridge is required when the ink is to be replenished or when the device becomes the following condition. If the ink cartridge is not replaced, the carriage stops during the printing operation when the ink runs out.
  • Page 86 - 2.16 -...
  • Page 87 Chapter 3 How to use the application functions After you have mastered the operations described in Chapter 2 “How to use the basic functions,” you should learn how to use the application functions whereby you can set printing conditions on the printer side and put the printer into operation.

  • Page 88: Application Functions

    Application functions The application functions make it possible to modify the printing conditions that have been set for source data received from the computer. The [FUNCTION] key is used to set up the application functions. Function menu Of the menus that are provided for setting printing conditions for the printer, the menu for setting up the printer functions is called the function menu.

  • Page 89: Before Setting Printing Conditions In The Function Menu

    Before setting printing conditions in the function menu The basic operation of the function menu for setting individual printing conditions is explained below. Set the individual printing conditions in the function menu after performing the following three operations. 1. Check that the menu mode is the LOCAL mode. 2.

  • Page 90: Changing The Type

    Changing the type Note that the current type cannot be changed while the device is in operation. To change the type during printer operation, first stop the device (See page 2.10) and then select the desired type in the LOCAL mode. •...

  • Page 91: Adjusting The Lapal Bar

    Adjusting the lapal bar Diverse types of media are used for inkjet printers: different raw materials including natural materials, synthesized materials, etc. and materials with different manufacturing processes including textile fabric, knit fabric, etc. In addition, even for the same medium, the elasticity characteristic changes according to the difference in pre-treatment, etc.

  • Page 92: Troubleshooting

    Troubleshooting The following describes general troubleshooting. With some corrective mesures, problems may not be solved depending on the media used. If a problem cannot be solved after per- forming test printing several times, stop using the printer. Problems Corrective measures Remarks Black lines occur.

  • Page 93: After Setting The Fabric To Be Printed

    After setting the fabric to be printed Correcting error of amount of feed depending on fabric [MEDIA COMP.] The printer prints an image on the fabric while feeding it forward little by little. When the thickness of the fabric changes, the optimum feed rate changes accordingly. If this occurs, the printer may not print a clear image (e.g., unwanted stripes may appear on the image).

  • Page 94: Setting Printing Conditions

    Setting printing conditions Changing printing conditions on the printer side Set up the printing method that determines the quality of image. For the printing method, there are three setting items - “quality of image”, “direction of print- ing” and “Returning speed of the head.” Relationship between image quality and printing speed [QUALITY] For the quality of image, there are three setting items - [STD], [FINE], and [HIGHspd].

  • Page 95: Printing Direction [Direction]

    Printing direction [DIRECTION] This function sets the direction of printing. The printer prints an image while moving the carriage right and left. By setting the direction of printing, it is possible to adjust the image quality and the printing speed: “Uni-directional” and “Bi-directional.”...

  • Page 96: Returning Speed Up [Ret. Spd Up]

    Returning speed up [RET. SPD UP] In case the printing width is 1000mm or less when uni-directional printing, the nozzle drop out may occur. Using this function to slow down the returning head speed may solve the trouble. : The head returns with normal speed. : The head returns with slow speed.

  • Page 97: Improving The Density Of Ink Color [Ink Layers]

    Improving the density of ink color [INK LAYERS] This function prints the data in two or more layers (wet-on-wet coating) to improve the density of ink color. If a coarse-surfaced fabric (e.g., canvas) is used, the color of ink might be weak. In this case, execute this function (wet-on-wet coating).

  • Page 98: Setting The Ink Drying Time [Drying Time]

    Setting the ink drying time [DRYING TIME] This function sets an ink drying time. The drying time is the wait time by scanning and the time interval between the instant at which the printing operation is completed. Specify the time to be established in accordance with the printing resolituion on a drawing and the type of fabric to be used.

  • Page 99: Deciding The Priority Of Settings By The Computer Or The Plotter [Priority]

    Deciding the priority of settings by the computer or the plotter [PRIORITY] This function gives priority to either the printing conditions set on the computer or the printing conditions set on the plotter. Printing conditions can be set on data of the plotter and on data received from the computer using the output software.
  • Page 100 9. Press the JOG keys [ ] and [ ] to select the T Y P E 1 D R Y I NG T I M E : P L OT priority [HOST] or [PLOT] of the driying time. Here, select [PLOT]. T Y P E 1 10.

  • Page 101: Increasing (Decreasing) The Right And Left Margins Of The Fabric [Rightmargin]/[Leftmargin]

    Increasing (decreasing) the right and left margins of the fabric [RIGHTmargin]/[LEFTmargin] This function sets an effective printing area to increase/decrease the right and left margins of the fabric. The blank portion of the fabric is called maigin. (See page 1.49) The function is used to increase the margin for binding.

  • Page 102: Setting [Leftmargin]

    Setting [LEFTmargin] STEPS: 1. Select a type.(See page 3.3) S E T U P Here, select Type 1. S E L E C T : T Y P E . 1 2. Press the [ENTER] key. T Y P E 1 M E D I A CO M P .

  • Page 103: When Using The Plotter In An Extremely Dusty Or Dry Place [Refresh]

    When using the plotter in an extremely dusty or dry place [REFRESH] Solidification of ink can be prevented by refreshing the head during printing. If the plotter is used in a dusty place or dry place, ink in the head will be likely to solidify. Execute the REFRESH function to enable the ink to be ejected properly from the ink head.

  • Page 104: Setting A Unit Of Length Displayed On The Lcd [Mm/Inch]

    Setting a unit of length displayed on the LCD [MM/INCH] This function sets a unit of set values displayed on the LCD. Use this function when displaying “width” and “length” of the fabric after setting of the origin or detection of the fabric. When the plotter is shipped from the factory, the unit of display is set to MM (millimeter).

  • Page 105: Setting The Type Of Ink To Be Used [Ink Type]

    Setting the type of ink to be used [INK TYPE] This function selects the type of ink that is to be used. This plotter permits up to two types of ink to be loaded. When starting an actual printing operation, however, select only one type of ink to be used according to the printing data and the fabric used.

  • Page 106: Setting Up Auto-Cleaning Function [Auto Clean]

    Setting up auto-cleaning function [AUTO CLEAN] Setup the auto-cleaning function. Printing failures may be remarkable on dusty locations or locations with low temperature. Perform cleaning for each plot to prevent printing failures. : The head is cleaned automatically. OFF : The head is not cleaned automatically. •...

  • Page 107: Setting Up Auto-Cleaning Function [Auto Clean2]

    Setting up auto-cleaning function [AUTO CLEAN2] Perform cleaning after when plotting specified length and prevent printing failures. : The head is cleaned automatically after when plotting specified length. OFF : The head is not cleaned automatically during plotting. • When setting “AUTO CLEAN” ON, before starting print, remove the ink adhered around the head .
  • Page 108 8. Press the [ENTER] key. C L E AN I N G I N T ERV A L 2 . 5m The screen to specify interval of cleaning displays on LCD. 9. Press the JOG keys [ ] and [ ] to select the C L E AN I N G length to execute the cleaning performance.

  • Page 109: Back Feed Setting For End Of Printing [Endof Print]

    Back feed Setting for End of printing [EndOf PRINT] This function sets the operation when printing completes. If back feed is set to ON, eliminate the waste space on media by feeding back the media . : Media back feed is performed by setup value(1 to 60mm). OFF : Media back feed is not performed.

  • Page 110: Continuing Printing After [Ink Near End] [Print Cont.]

    Continuing printing after [Ink Near End] [PRINT CONT.] If the remaining amount of ink decreases during printing and [Ink Near End] appears, you can replace ink for each ink station and then continue printing for the next file. : Even if [INKnearEND] appears, you can use only one ink station to continue printing for the next file.

  • Page 111: Preventing The Fabric Skew [Centering]

    Preventing the fabric skew [CENTERING] This function of centering prevent the media skew. Set this function when using the roll media those left or right edge are not lined up. A sensor monitors the media right edge position and move the roll media to prevent printing run off the edge. The roll media largely miss lined-up causes wrinkle, therefore avoid using the roll media which edge miss lined-up width is ±...

  • Page 112: Enabling The Take-Up Unit [Take-Up]

    Enabling the take-up unit [TAKE-UP] This function enables the take-up unit. INTERVAL : Take-up operation is performed according to the slack sensor. When Interval is selected, wrinkles at platen are less occurs and printing is stable. On the other hand, take-up is not well performeed, because take-up thick- ness at right and left side differs, so that take-up of roll may not complete.

  • Page 113: Resetting Printing Conditions By Type [Setup Reset]

    Resetting printing conditions by type [SETUP RESET] This function resets the current printing conditions to the factory-set printing conditions. Execute this function for each of the types of set printing conditions. STEPS: 1. Select a type. (See page 3.3) S E T U P Here, select [Type.1].
  • Page 114 - 3.28 -...

  • Page 115: Chapter 4 Maintenance Functions

    Chapter 4 Maintenance functions In order to keep the printer in good operating condition, it is necessary to carry out maintenance of the printer periodically. This chapter describes the functions that help solve the problem of deteriora- tion in image quality and replace a waste ink tank. The printer needs maintenance when it is left out of operation for a long period of time.

  • Page 116: Maintenance Of The Printer

    Maintenance of the printer The term “maintenance” as used herein refers to the operation that has to be performed to keep the printer in good operating condition. To carry out maintenance of the printer, select [MAINTENANCE] from the function menu and make the necessary settings.

  • Page 117: Before Starting Maintenance

    Before starting maintenance Checking the menu mode Before executing any of the maintenance functions, check the menu mode. The menu mode must be the LOCAL mode or the FUNCTION mode before maintenance can be started. Make sure that either <<LOCAL>> or <<FUNCTION>> is displayed on the LCD. Invoking a maintenance function In order to execute any of the maintenance functions, it is necessary to perform the following operation on the operation panel.

  • Page 118: Maintenance Functions

    Maintenance functions Press the [FUNCTION] key and set up the desired maintenance function. Drawing setup conditions [LIST] This function outputs the current settings of the printer. They are useful in carrying out maintenance of the printer. Explanation of the list 1.

  • Page 119: Printing Hex Code Of Printing Command [Data Dump]

    Printing HEX code of printing command [DATA DUMP] This function prints data commands received from the computer, in HEX code. The HEX code is an alphanumeric representation of printing commands. By using this code, it is possible to check if there are any abnormal data commands. •...

  • Page 120: Correcting The Dot Positions After Adjusting The Head Height [Printadjust]

    Correcting the dot positions after adjusting the head height [PRINTadjust] When the head height is adjusted, be sure to correct the dot positions. Since the adjustment of head height is done by hand, the head will slightly deviate from the correct position (See page 1.39).
  • Page 121 6. Repeat Steps 4 and 5 to correct the dot positions P R I N T a d j u s t P A T T R N 2 0 . 0 on Patterns 2 to 7. Select the correct dot positions on each of the patterns. P R I N T a d j u s t P A T T R N 3 0 .

  • Page 122: Moving The Carriage To Clean The Station Interior [Carriageout]

    Moving the carriage to clean the station interior [CARRIAGEout] This function moves the carriage for maintenance of the ink station. The interior of the station needs maintenance when a blurred test pattern is not corrected even after the cleaning function (page 2.12) is executed or when a consumable part is to be replaced.

  • Page 123: If A Defective Printing Is Not Corrected Even After The Cleaning Function Is Executed

    6. Close the maintenance cover, then press the I N T I A L I Z I N G P L E A S E WA I T [ENTER] key. The menu enters the LOCAL mode. < < L O C A L > > w i d t h : 1 2 7 2m m If a defective printing is not corrected even after the cleaning function is executed Cleaning the ink caps...

  • Page 124: Periodical Cleaning Of The Wiper

    Periodical cleaning of the wiper Cleaning the wiper The wipers are provided for cleaning the heads. As the printer is used to print images, the wipers gradually become stained with ink and dust. Clean stained wipers. The wiper is separately available from your local distributor or our office. Notes on handling the wipers •...

  • Page 125: When The Message [Replace Wiper] Is Displayed [Wiper Exchg]

    When the message [Replace Wiper] is displayed [WIPER EXCHG] The wipers are consumable parts. As the wiper continues cleaning the head, it gets stained with ink and dust. The printer counts the number of times the wipers are cleaned and tells when to replace them.
  • Page 126 7. Holding the projections at both ends, insert a new wiper into place. • Do not touch the rubber portion of a new wiper. It can cause the nozzle to be clogged. • Insert the wiper so that its felt side surface is placecd on the left as viewed fromyour position.

  • Page 127: When The Message [Clean Wiper Shaft] Is Displayed

    When the message [Clean Wiper Shaft] is displayed The message shown on the right is displayed after W i p e r several numbers of wiping. C l e a n W i p e r S h a f t Please clean the wiper shaft at once if this message is displayed.

  • Page 128: Cleaning The Nozzle [Nozzle Cln]

    Cleaning the nozzle [NOZZLE CLN] Clean up the nozzle as for nozzle clogging. If nozzle clogging cannot be resolved even after cleaning several times, execute the [FILL UP INK] function. (Page 4.25) If this error cannot be resolved with these functions, contact the dealer •...
  • Page 129 7. Clean the wiper. Use and push a swab contained cleaning liquid to take off some dust on the felt surface. Do not rub the felt surmace Use a swab contained cleaning liquid to take off some inks on the rubber surface. Rubber surface 8.
  • Page 130 11. press the [ENTER] key. N OZ Z L E C L E AN I NG W A I T T I ME R = 1m i n 12. Press the JOG keys [ ] and [ ] to select the time N OZ Z L E C L E AN I NG W A I T T I ME R = 1 0m i n...

  • Page 131: Ink Discharge Way Cleaning [Drain Wash]

    Ink discharge way cleaning [DRAIN WASH] The ink discharge way may become clogged by coagulated ink. It must be cleaned at regular intervals to avoid clogging. Ink dischar g e way: Tubing between the cap and the waste ink tank •...
  • Page 132 6. Remove the cleaning liquid with a syringe. During the suction pause period, drop the cleaning liquid until just before it overflows from the cap. 7. Close the maintenance cover. 8. Press the [ENTER] key. I N T I A L I Z I N G Dry suction continues for 30 seconds and the initial operation P L E A S E WA I T is performed..

  • Page 133: When Not In Use The Machine Over The Long Term [Storage Wsh]

    When not in use the machine over the long term [STORAGE WSH] When not in use the machine over a week, perform [STRAGE WSH] function to clean the head nozzle and ink dischar ge way . After performing the function, store the machine. •...
  • Page 134 7. Holding the projections at both ends, draw out the wiper. Use the gloves that are supplied with the separately-available cleaning wiper to protect your hands from stains. 8. Use a swab soaked with the cleaning liquid to clean off ink blots on wiper and bracket. •...
  • Page 135 12. Close the maintenance cover. 13. Press the [ENTER] key. N OZ Z L E C L E AN I NG W A I T T I ME R = 1m i n 14. Press the JOG keys [ ] and [ ] to select the time N OZ Z L E C L E AN I NG W A I T T I ME R = 1 0m i n...
  • Page 136 18. Clean the wiper and press the [ENTER] key. D RA I N WAS H C OM P L E T E D : en t 19. Fill the cap with the cleaning liquid using a syringe. Dry suction starts in cycles consisting of 10 seconds of suction followed by 10 seconds of pause.

  • Page 137: Move The Carriage To The Left Maintenance Station [Carriage]

    Move the carriage to the left maintenance station [CARRIAGE] This function move the carriage to the left maintenance station to chack the head, to clean the nozzle surface and to do maintenance of carriage. STEPS: 1. Select [CARRIAGE] from [MAINTENANCE]. M A I N T E N A N C E (See page 4.3) C A R R I A G E...

  • Page 138: Adjusting The Head Height When The Fabric Used Is Changed [Head Height]

    6. Close the left maintenance cover, then press the I N T I A L I Z I N G P L E A S E WA I T [ENTER] key. • In the case where a fabric is loaded on the printer, the fabric detection display will appear on the LCD after the initialization.

  • Page 139: Menu Displayed After The Ink Cartridge Is Installed [Fill Up Ink]

    Menu displayed after the ink cartridge is installed [FILL UP INK] When the ink cartridge is replaced with a new one or a new ink cartridge is installed, the printer charges ink automatically. Therefore, a menu for charging ink is included in the main- tenance functions.

  • Page 140: When Charging Ink Different From The One In Use [Ink Change]

    • Be sure to use the inks and ink cartridges specified by MIMAKI. Please be noted that MIMAKI ENGINEERING CO., LTD. shall have no liability for any trouble that arises when using any ink cartridge or ink other than the genuine MIMAKI brand ones.
  • Page 141 8. Take out the changing ink cartridge from the ink station. W A S H When removing the ink cartridge, “-” is displayed on LCD. - - - - - - - - A B CDE FGH When all the ink cartridges are taken out, the discharge of ink W A S H I N G is started automatically.
  • Page 142 15. Press the [ENTER] key. F I L L 0 0 : * * : * * Filling of ink is started automatically. F I L L P L E A S E WA I T When filling of ink is completed, the display shown on the right M A I N T E N A N C E is indicated.

  • Page 143: Selecting Ink Head [Use Head]

    Selecting ink head [USE HEAD] If nozzle trouble is not recovered, you can change the ink head together with the whole ink station to continue printing. : Uses both the Front and Rear rows. REAR : Uses only the Rear row. FRONT : Uses only the Front row.

  • Page 144: Check The Stretch And Shrink Of Fabric After The Printing [Stretch Chk]

    Check the stretch and shrink of fabric after the printing [STRETCH CHK] Check whether the cloth is stretching or shrinking after the printing. The check pattern will be printed at resolution 360 dpi. Stretch check method The printing goes as the following order; cruciform --->...
  • Page 145 STEPS: 1. Select [STRECTH CHK] from [MAINTENANCE]. M A I N T E N A N C E S T R E T C H C H K < e n t > (See page 4.3) 2. Press the [ENTER] key. S T R E T C H C H ECK P A T T ER N...

  • Page 146: Displaying The Printer Information [Information]

    Displaying the printer information [INFORMATION] Displays the firmware version of this printer. If trouble occurs, please inform the dealer or MIMAKI sales office of the contents of the trouble as well as this information. STEPS: 1. Select the [INFORMATION] from the [MAINTE- M A I N T E N A N C E I N F O RM A T I O N <...

  • Page 147: Chapter 5 When Abnormal Conditions Are Encountered

    Chapter 5 When abnormal conditions are encountered Chapter 5 describes corrective measures to be taken in the case where an abnormal phenomenon arises on the printer and where an error mes- sage is given on the display. Table of contents Before taking a phenomenon as a sign of failure ..........

  • Page 148: Before Taking A Phenomenon As A Sign Of Failure

    LCD are described in this section. Be sure to take the following measures before taking the trouble as a sign of failure. If the measures fail restore the printer to the normal state, contact your local MIMAKI distributor or MIMAKI office to call for service. The printer cannot be energized More often than not, this is due to improper connection of the power cable.

  • Page 149: Paper Jamming Arises/Fabric Is Soiled

    Paper jamming arises/fabric is soiled A jam of the fabric or a stained fabric is considered to occur when an unsuitable fabric is used or the fabric is set improperly. Is a pre-processed cloth which Use a pre-processed cloth which suits the ink used ? suits the ink.

  • Page 150: If Image Quality Declines

    Take measures in accordance with actual state of the picture. If the measures fail restore the printer to the normal state, contact your local MIMAKI distribu- tor or MIMAKI office call for service. White lines/thin spots are obvious (In the direction of travel of the head) Corrective measure : Execute the head cleaning.

  • Page 151: Troubles For Which Error Message Are Given On The Lcd

    Troubles for which error message are given on the LCD If something is wrong with the printer, the buzzer sounds and a corresponding error message is given on the LCD. Take an appropriate corrective measure in accordance with the message. Warning message Warning message Cause...
  • Page 152 Warning message Cause Corrective measure The message remains The set ink cartridge is not a < LOCAL > displayed until you push the genuine product. Unidentified ink [REMOTE] key. Use a genuine ink cartridge. Perform the carriage-out func- Cleaning period of the ink on W i p e r the wiper shaft of the capping tion of the station maintenance...

  • Page 153: Error Messages

    If any error message is given on the LCD, turn off the power to the printer and turn it on after a while. If the same error message appears again on the LCD, contact your local MIMAKI distibutor or MIMAKI office to call for service.
  • Page 154 Error message Cause Corrective measure An error occurs in communica- Turn off the power to the printer E R R O R tion between I/F board and main and turn it on after a while. If the I / F B O A R D board.
  • Page 155 S E N S E If an error is displayed after set- ting it properly, contact your dealer or MIMAKI sales office. Turn off the power to the printer The printer has failed to detect E R R O R and turn it on after a while.
  • Page 156 - 5.10 -...

  • Page 157: Appendix

    Appendix This appendix describes the specifications and components the printer, function menu structure. Table of contents Basic specifications ..................... A.2 Ink Specification....................A.3 Optional extras..................... A.4 Function flow chart....................A.5 - A.1 -...

  • Page 158: Basic Specifications

    Basic specifications Item Tx2-1600 Printing head Method Piezo-electric drop on demand Specification Eight-heads (4 x 2 lines, Stagger arrangement) Nozzle Multi ink set printing: 360 nozzles for each color Printing speed High speed printing: 720 nozzles for each color Resolution...

  • Page 159: Ink Specification

    Interface IEEE1394, IEEE1284 Command MRL-1E (ESC/PV.1 base) Mimaki original command Noise during standby Less than 56 dB (FAST-A, back and forth and around.) Noise during continuous printing Less than 66 dB Noise during discontinuous printing Less than 70 dB Power AC 100 - 240 V ±10% (Auto voltage)

  • Page 160: Optional Extras

    Optional extras Item Item no. Qty. Remarks Ink cartridge See the list above. Bemcot BEMCOT M-3 100 pcs. Swab Swab 6 wooden shaft S 10 pcs. Wiper SPA-0105 4 pcs. Washing liquid bottle kit SPC-0137 1 set For routine maintenance. Washing liquid cartridge SPC-0422 220 cc Cartridge...

  • Page 161: Function Flow Chart

    Function flow chart Setting fabric; > Leaf <<LOCAL>> MEDIA SET CENTERING :OFF DETECTING MEDIA ∗∗ MEDIA ∗∗ TAKE- UP DEV. :OFF PLEASE WAIT width:1620mm ROLL< >LEAF X:∗∗∗∗ Y:∗∗∗∗ <<LOCAL>> DETECTING MEDIA ∗∗ MEDIA ∗∗ MEDIA SELECT width:1620mm PLEASE WAIT X:∗∗∗∗ Y:∗∗∗∗...
  • Page 162 FUNCTION key; FUNCTION FUNCTION ENTER ENTER ENTER ENTER ENTER PRINTING << LOCAL >> FUNCTION SETUP TYPE∗ TYPE∗ TYPE∗ SETUP <ENT> PRINT START :ent PLEASE WAIT ADJUST width:1620mm SELECT :TYPE1 MEDIA COMP.<ent> TYPE1 to 4 :-500 to 500 ENTER ENTER TYPE∗ TYPE∗...
  • Page 163 Followed Followed ENTER TYPE∗ EndOfPrn TYPE∗ EndOfPrn TYPE∗ TYPE∗ EndOfPrn FUNCTION BACKFEED <ent> BACKFEED :OFF BACKFEED =1mm EndOf PRINT <ent> SETUP <ENT> ON, OFF 1 to 60 mm ENTER TYPE∗ TYPE∗ CENTERING CENTERING <ent> :ON, OFF ENTER TYPE∗ TYPE∗ TAKE-UP <ent>...
  • Page 164 Followed Followed ENTER ENTER ENTER MAINTENANCE HEAD HEIGHT FUNCTION HEAD HEIGHT HEAD HEIGHT HEAD HEIGHT INITIALIZING MAINTENANCE<ENT> HEAD HEIGHT <ent> REMOVE MEDIA CARRIAGEout : ent SET MEDIA COMPLETED :ent PLEASE WAIT ENTER ENTER MAINTENANCE FILL UP :12345678 FILL UP FILL UP FILL UP INK <ent>...
  • Page 166 Printed in Japan D201546 © MIMAKI ENGINEERING CO., LTD. 2006...

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