ELGAR ONE–YEAR WARRANTY Elgar Electronics Corporation (hereinafter referred to as Elgar) warrants its products to be free from defects in material and workmanship. This product warranty is effective for one year from the date of shipment to the original purchaser. Liability of Elgar under this warranty shall exist provided that: •...
SAFETY NOTICE Before applying power to the system, verify that the SW Series unit is configured properly for the user’s particular application. WARNING! Hazardous voltages in excess of 280 VRMS, 600V peak may be present when covers are removed. Qualified personnel must use extreme caution when servicing this equipment.
For safe operation, it is required that output power neutral be connected to chassis ground. The SW system is shipped with a ground wire between power neutral and chassis ground. These operating instructions form an integral part of the equipment and must be available to the operating personnel at all times.
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SW 5550AE • SW 3700AE • SW 1850AE LIST OF FIGURES Figure 1–1 Elgar Model SW 5550AE AC Power Source (Rack Mount Version) ..1-1 Figure 2–1 Mounting Dimensions, SmartWave Front View .........2-3 Figure 2–2 Mounting Dimensions, SmartWave Top and Side Views......2-4 Figure 2–3 SmartWave Rear Panel................2-5...
(sweeps). The unit can also generate clipped waveforms, harmonic distortion, high current inrush, and other complex waveshapes. Figure 1–1 Elgar Model SW 5550AE AC Power Source (Rack Mount Version) Operation Manual...
General Description SW 5550AE • SW 3700AE • SW 1850AE Programming is accomplished at the front panel or with a personal computer (PC) using optional software. A GPIB card in the computer is also required. A library of 25 factory-supplied waveshapes is provided in Flash Memory. Non-volatile memory storage is available for an additional 50 user-created waveshapes.
SW 5550AE • SW 3700AE • SW 1850AE General Description Output Specifications: IEC Test Modes* Calibration Interval: 1 year. Power Factor of Load: 0 lagging to 0 leading. AC or DC Output Voltage: 0 to 156 VRMS L-N range 1; 0 to 312 VRMS L-N range 2.
SW 5550AE • SW 3700AE • SW 1850AE General Description Interharmonics Waveform Generator (Optional) Interharmonic output will be combined with Phase A, B, and C outputs. Phase Outputs will be referred to as the Fundamental Output. The specifications below apply only to...
General Description SW 5550AE • SW 3700AE • SW 1850AE Agency Requirements The SmartWave is designed to meet the following agency requirements: • UL 3111 • CUL 1010 • EN 61010 • EN 50081-2 • EN 50082-1 • IEC 1000-3-2, Annex A, Supply Source •...
General Description SW 5550AE • SW 3700AE • SW 1850AE • External Amplitude Modulation 0 to 5 VRMS provides 0 to ≥20% output amplitude modulation (±2% of full scale output). • External Direct Input Normal Amplifier, 0 to 5 VRMS (DC to 500 Hz) or ±5 VDC input for zero to full scale programmed voltage output (±2% of full scale output).
SW 5550AE • SW 3700AE • SW 1850AE General Description 1.12 Glossary of Technical Terms 1.12.1 IEC Test Modes The SWAE product line is designed as a supply source for IEC testing. The power ON defaults to the low impedance mode, 50 Hz, 312V range. On the System External menu, this corresponds to the LOW FREQ menu item set to ON.
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General Description SW 5550AE • SW 3700AE • SW 1850AE This page intentionally left blank. 1-10 Operation Manual...
SECTION 2 INSTALLATION Introduction The Elgar Model SW 5550AE, SW 3700AE, or SW 1850AE has been fully calibrated and tested prior to shipment. The instrument is ready for immediate use upon receipt. WARNING! The SmartWave unit weighs 73–126.5 lbs. (33.1–57.2 kg), depending on the model.
Installation SW 5550AE • SW 3700AE • SW 1850AE Pre-Installation Inspection Perform a visual inspection of the instrument when it is removed from the shipping container. Check for shipping damage such as dents, scratches, distortion, and damaged connectors. Installation The SmartWave unit is 8.75" (222 mm) high and is designed to be installed in a standard 19"...
SW 5550AE • SW 3700AE • SW 1850AE Installation TYPE MANUFACTURER PART NUMBER Mounting Kit (for slides) Jonathan BK-3 Slides Accuride C-3307-16D Table 2–1 Recommended Mounting Slide Installation/Dimensional Drawing Refer to Figure 2–1 and Figure 2–2 for information on outline and mounting dimensions of the unit and customer wiring conduit details.
Installation SW 5550AE • SW 3700AE • SW 1850AE Input/Output Connectors Table 2–2 provides a listing of the SW input and output connectors and other data. Table 2–3 through Table 2–6 provide specific pinout information. NOTE: The RS232 AND AUX OUT connectors (Figure 2–3, Items 4 and 8, respectively) are Elgar proprietary;...
SW 5550AE • SW 3700AE • SW 1850AE Installation 2.7.1 BNC Connectors The diagram below illustrates the signal and return connections. Refer to Figure 2–3, Items 1 and 2. 2.7.2 EXT IN (External Input) Refer to Figure 2–3, Item 3.
Installation SW 5550AE • SW 3700AE • SW 1850AE 2.7.3 DFI (Direct Fault Indicator) The DFI connector on the rear panel has both input and output functionality. The DFI Output Relay indicates a shutdown fault has occurred on the SW. It is a SPST reed relay with rear panel connections to the normally closed output contacts.
DFI and IEEE 488.2 share the same signal ground. Input Power Requirements Input power is connected to the SW 5550AE, SW 3700AE, or SW 1850AE via the rear panel connectors. See Table 2–7 and Table 2–8 for input current values.
Installation SW 5550AE • SW 3700AE • SW 1850AE 2.8.1 187 to 264 VRMS 3-Phase Operation (3-Wire USA) Connect the input wires to the phase A (F1), B (F2), and C (F3) input fuse terminals (no Neutral is required). Ensure that the chassis safety ground is also connected.
2.9.1 SW 5550AE Output Connections The Model SW 5550AE can power 1-phase, 2-phase and 3-phase loads. Local or remote sensing can be used; if no sense lines are connected, the unit automatically reverts to local sense. Outputs may be directly paralleled for greater power. If the outputs are paralleled it is important to program the unit to the parallel mode before shorting the outputs together (refer to Figure 2–4).
SW 5550AE • SW 3700AE • SW 1850AE Installation The output power and sense leads should be shielded and the shield connected to the chassis to prevent noise pickup (or radiation to sensitive circuits in the vicinity). Again, the shield should be connected to chassis ground.
Installation SW 5550AE • SW 3700AE • SW 1850AE Such a loss directly detracts from the quality performance specifications of this Elgar instrument. Frequently, these codes do not consider bundles of wire within a cable arrangement. In high performance applications, as in motor start-up and associated inrush/ transient currents, additional consideration is required.
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SW 5550AE • SW 3700AE • SW 1850AE Installation The following notes apply to Table 2–9 and to the power cable definition: The above figures are based upon insulated copper conductors at 25°C (77°F), two current carrying conductors in the cable plus a safety (chassis) ground.
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Installation SW 5550AE • SW 3700AE • SW 1850AE Aluminum wire is not recommended due to soft metal migration at the terminals, which may cause long term (on the order of years) poor connections and oxidation. If used, increase the wire gauge by two sizes (e.g., specify 10 gauge aluminum instead of 14 gauge aluminum).
The SW front panel is used for programming and data entry in local mode operation. The front panel is shown in Figure 3–1, followed by a description of each of the controls. Figure 3–1 Front Panel Controls (SW 5550AE) Operation Manual...
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Operation SW 5550AE • SW 3700AE • SW 1850AE POWER ON/STANDBY SWITCH. Pressing the top portion of the switch turns power on; pressing the bottom portion of the switch places the unit in the STANDBY mode. When power is turned on, the unit goes through the power up cycle. This cycle may last between 30 seconds and five minutes, depending on the amount of software that needs to be loaded and conditioned.
SW 5550AE • SW 3700AE • SW 1850AE Operation KEYPAD. The 12-key keypad is used to enter numeric values (0 through 9), a decimal point (when required), and to change the polarity of the selection via the +/- key. For example, to enter an amplitude value of “-139.2,” enter 1, 3, 9, decimal point, 2;...
Operation SW 5550AE • SW 3700AE • SW 1850AE Use the Enter and Menu keys or the Right/Left Arrow keys to move between • the menus. Use the Up/Down Arrow keys to cycle through the items within a specific menu.
SW 5550AE • SW 3700AE • SW 1850AE Operation 3.3.2 PROGRAM Menu The PROGRAM menu allows you to: Select a phase • Program amplitude–function polarity validates the amplitude input, • see Section 3.4 for more information Program current limit, either value or level •...
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Operation SW 5550AE • SW 3700AE • SW 1850AE There is only one frequency setting for all three phases. Changing the frequency of one phase changes the frequency for all phases. To operate the SW as a DC supply, select the function as “DC+” or “DC-” for positive and negative DC.
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SW 5550AE • SW 3700AE • SW 1850AE Operation 3.3.2.2 Front Panel Store/Recall The current state of the SW can be saved and restored using the Front Panel Store/Recall feature. The following parameters are affected: The current state of the Program Menu:...
Operation SW 5550AE • SW 3700AE • SW 1850AE 3.3.3 MEASURE Menu The MEASURE menu is unavailable on the SW 5550AE, SW 3700AE, and SW 1850AE models. 3.3.4 WAVEFORM Menu The WAVEFORM menu allows you to perform a variety of actions on waveshapes and waveforms, including the creation of a new waveform based on a waveshape in memory.
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SW 5550AE • SW 3700AE • SW 1850AE Operation 3.3.4.1 LOAD Sub-Menu The WAVEFORM menu allows you to LOAD an existing waveform from non-volatile or flash memory to the waveform scratchpad. Any existing information in the scratchpad is erased when a new waveform is loaded.
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Operation SW 5550AE • SW 3700AE • SW 1850AE 3.3.4.2 EDIT Sub-Menu The WAVEFORM menu allows you to EDIT a waveform in the scratchpad. WAVEFORM OUTPUT [OFF] LOAD FREQ EDIT Vrms VIEW START SAVE TIME DELETE STOP AMPL EDIT Sub-Menu Status and Information Data:...
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SW 5550AE • SW 3700AE • SW 1850AE Operation 3.3.4.3 VIEW Sub-Menu The WAVEFORM menu allows you to VIEW a waveform: WAVEFORM OUTPUT [OFF] LOAD EDIT VIEW SAVE DELETE Selecting VIEW will display the waveform in the scratchpad as shown below.
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Operation SW 5550AE • SW 3700AE • SW 1850AE 3.3.4.4 SAVE Sub-Menu The WAVEFORM menu allows you to assign a name to a new waveform and SAVE it from the scratchpad to non-volatile memory. Use the Up/Down Arrow keys or the Knob to enter the custom waveform name.
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SW 5550AE • SW 3700AE • SW 1850AE Operation 3.3.4.5 DELETE Sub-Menu The WAVEFORM menu allows you to DELETE a waveform stored in non-volatile memory. ALL USER WAVEFORMS - Erases the 50 user waveform locations in non-volatile RAM. Any user waveforms currently running will not be deleted.
Operation SW 5550AE • SW 3700AE • SW 1850AE 3.3.5 SEQUENCE Menu The SEQUENCE menu allows you to create, edit, and execute a sequence. SEQ MENU OUTPUT [OFF] LOAD EDIT SAVE DELETE EXECUTE 3.3.5.1 LOAD Sub-Menu The SEQUENCE menu allows you to LOAD an existing sequence from non-volatile or flash memory to the sequence scratchpad.
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SW 5550AE • SW 3700AE • SW 1850AE Operation 3.3.5.2 EDIT Sub-Menu The SEQUENCE menu allows you to EDIT a sequence in the scratchpad. Frequency or amplitude can be ramped over the segment duration. SEQ EDIT OUTPUT [OFF] FREQ 60.00 TIME 0.00...
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Operation SW 5550AE • SW 3700AE • SW 1850AE the ramp. The SW will calculate an even number of voltage or frequency steps, over the time period of the current segment (value specified in the Time field), to reach the values specified in the following segment.
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SW 5550AE • SW 3700AE • SW 1850AE Operation The “CYCLES” Edit Field When the field select cursor is at the CYCLES field, pressing F1 will toggle the SYNC SELECT symbol “*”. This is a flag used in conjunction with the SYNC field of the Sequence Execute menu;...
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Operation SW 5550AE • SW 3700AE • SW 1850AE NOTE: You can save up to 100 sequences, consisting of up to 1000 segments total. Once you have reached this maximum, you must delete a previously saved sequence in order to save a new one.
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SW 5550AE • SW 3700AE • SW 1850AE Operation 3.3.5.5 EXECUTE Sub-Menu The SEQUENCE EXECUTE sub-menu allows the selection of the start, run, and stop modes of a sequence. The front panel operation is defined here, but all modes are also available via the GPIB.
Operation SW 5550AE • SW 3700AE • SW 1850AE SELECTION PURPOSE Loads a sequence from the sequence library or the sequence scratchpad. LOAD SEQ When running under GPIB control, the Event Status Register and serial polling can be used to indicate when the sequence loading is complete.
SW 5550AE • SW 3700AE • SW 1850AE Operation 3.3.6 INSTR (Instrument) Menu The INSTR menu allows you to: Set the output range (156 or 312 volts). • Select either AC or AC+DC coupling. • Select the peak overvoltage limit.
Operation SW 5550AE • SW 3700AE • SW 1850AE 3.3.7 SYSTEM Menu 3.3.7.1 USER Sub-Menu The SYSTEM USER sub-menu allows you to: Configure power up values. • Execute the unit’s self-test. • Enable/disable hint messages. • Enable/disable the sync output in the Program mode •...
SW 5550AE • SW 3700AE • SW 1850AE Operation SYNC OUT selects the output sync signal to ON, OFF or EVENT. In the ON position, the signal is driven by the output frequency of the waveform, or sequence settings. In the EVENT position, a pulse will be generated for any change in VOLT, CURR, FREQ, PHASE, or WAVEFORM.
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Operation SW 5550AE • SW 3700AE • SW 1850AE 3.3.7.2 COMM Sub-Menu The SYSTEM COMM (Communications) sub-menu allows you to: Configure the GPIB address and display remote status. • Display firmware version information. • SYSTEM OUTPUT [OFF] USER GPIB ADDR...
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SW 5550AE • SW 3700AE • SW 1850AE Operation 3.3.7.3 EXTERNAL Sub-Menu The SYSTEM EXTERNAL sub-menu allows you to: Select external modes of operation (Direct Input, External Modulation, External • Gain, and Clock/Lock). Select Flicker mode (reference impedance). • Select Low Frequency ON to disable the RMS Voltage Servo •...
Operation SW 5550AE • SW 3700AE • SW 1850AE SELECTION PURPOSE Amplitude modulation of an output waveform is possible via an input EXT MOD signal from the rear panel. Input of 0-5 Vrms corresponds to a 0-20% (External Amplitude modulation. To allow for the modulation voltage, the maximum prog- rammed voltage is 130 Vrms in low range, and 260 Vrms in high range.
SW 5550AE • SW 3700AE • SW 1850AE Operation 3.3.7.4 FAULTS Sub-Menu Pressing <Enter> to select FAULTS will display a list of logged fault conditions LOG1 through LOG6. These are three 8-bit registers used to troubleshoot errors that cause the system to shut down. Fault register definitions are available through the Help screens of the SmartWave unit.
Operation SW 5550AE • SW 3700AE • SW 1850AE Although the DFI Fault is not included in the fault history log, any of the faults will cause a DFI error to occur. When a DFI fault is tripped, either because one of the faults above or a fault external to the SW, the output relay is opened, VPROGRAM is set to zero, and an error message is displayed.
SW 5550AE • SW 3700AE • SW 1850AE Operation FAULT REGISTER 2 F4:OT Monitors power stage heat sink temperatures. Action: Opens relays, displays error message for 30 seconds, then shuts off SW system. F2_OV Indicates that the internal DC bus has pumped up to an unacceptable level (due to sinking power rather than sourcing, i.e., attempting to discharge a very large capacitor into the SW...
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Operation SW 5550AE • SW 3700AE • SW 1850AE 3.3.7.5 CONFIG Sub-Menu Pressing <Enter> to select CONFIG will display the System Configuration options. BOOST - Allows the Servo Boost circuit to be disabled during non-sequence operation. This option should be set to OFF when: The RMS Servo is ON (Low Frequency = OFF) and •...
SW 5550AE • SW 3700AE • SW 1850AE Operation Front Panel Programming Conventions • When programming an amplitude in the Program Menu, Sequence Edit Menu, or remotely over the GPIB, the Amplitude field is checked against the Function (Waveform) field for positive or negative amplitude; that is, the function polarity is used to validate the amplitude input value.
Operation SW 5550AE • SW 3700AE • SW 1850AE Front Panel Programming Exercise The following example illustrates programming the SW for a voltage dropout on a 120V sine waveform that starts at 45° with a duration of 1 millisecond and an amplitude of 10 volts.
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SW 5550AE • SW 3700AE • SW 1850AE Operation Use the Knob to cycle through the waveshape selections until SINE appears in the FUNC box. WAVEFORM OUTPUT [OFF] LOAD FUNC Sine EDIT VIEW SAVE DELETE Displays library of waveforms Press <Enter> to load the sine waveshape into scratchpad memory. The message, [waveform successfully loaded], will indicate that the waveform is now in scratchpad memory.
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Operation SW 5550AE • SW 3700AE • SW 1850AE Select Vrms. Enter 120, then press <Enter> to set the RMS voltage to 120 volts. Select START. Using the Keypad, enter 45, then press <Enter> to set the starting phase angle to 45°.
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SW 5550AE • SW 3700AE • SW 1850AE Operation To retain the waveshape and display it on Phase A of the oscilloscope: Return to the MAIN MENU by pressing <Menu> twice. Select the PROGRAM Menu, then press <Enter>. MAIN MENU...
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SECTION 4 STANDARD WAVEFORMS The following standard waveforms are provided in the SW Series: SCALE FREQUENCY NAME DESCRIPTION FACTOR RANGE Used to operate the SW as a positive DC source 0.7071 40-500 Hz (true rms) Used to operate the SW as a negative DC source 0.7071 40-500 Hz (true rms)
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Standard Waveforms SW 5550AE • SW 3700AE • SW 1850AE SCALE FREQUENCY NAME DESCRIPTION FACTOR RANGE Fourier square wave with 1st, 3rd, 5th and 7th Four7 0.8595 40-63 Hz harmonics (true rms) Fourier square wave with 1st, 3rd, 5th, 7th and 9th Four9 0.8537...