Jandy PureLink Installation And Operation Manual

Jandy PureLink Installation And Operation Manual

Water purification system power center and cell kit
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Installation and Operating Data
Installation and
Operation Manual
Water Purification System
Power Center and Cell Kit
FOR YOUR SAFETY - This product must be installed and serviced by a professional pool/spa
service technician. The procedures in this manual must be followed exactly. Failure to follow
warning notices and instructions may result in property damage, serious injury, or death.
For use with
WARNING

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Summary of Contents for Jandy PureLink

  • Page 1 Installation and Operating Data Installation and Operation Manual Water Purification System Power Center and Cell Kit For use with WARNING FOR YOUR SAFETY - This product must be installed and serviced by a professional pool/spa service technician. The procedures in this manual must be followed exactly. Failure to follow warning notices and instructions may result in property damage, serious injury, or death.
  • Page 3: Table Of Contents

    Reading the Display ..... 2.1 Electrical Specifications ....Operation ........Startup .......... Section 3. Installation Instructions Model 5.4.1 Shocking ......PureLink AP700 and AP1400 ..5.4.2 Apply Power ......Materials and Tools ...... Operating in Winter ...... 3.2 Plumbing Configurations ..... Recommendations ......
  • Page 4 Page  Section 1. Important Safety Instructions READ AND FOLLOW ALL INSTRUCTIONS LIRE LA NOTICE TECHNIQUE. All electrical work must be performed by a licensed electrician and conform to all national, state, and local codes. When installing and using this electrical equipment, basic safety precautions should always be followed, including the following: DANGER To reduce the risk of injury, do not remove the suction fittings of your spa or hot tub.
  • Page 5 Page 5 WARNING Prolonged immersion in hot water may induce hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches a level several degrees above the normal body temperature of 98.6° F. The symptoms of hyperthermia include dizziness, fainting, drowsiness, lethargy, and an increase in the internal temperature of the body.
  • Page 6 Page 6 WARNING To avoid injury ensure that you use this control system to control only packaged pool/spa heaters which have built- in operating and high limit controls to limit water temperature for pool/spa applications. This device should not be relied upon as a safety limit control.
  • Page 7: Section 1. Safety Information

    (liquid chlorine) from a low concentration of salt added to the pool water. Hypochlorite kills bacteria, oxidizes organic material, and kills algae then reverts back to salt. The PureLink then reuses the salt and the process starts over again. The PureLink system is comprised of the following three component parts.
  • Page 8: Electrical Specifications

    115 VAC as shown in Figure 2b. The PureLink is powered from the LOAD SIDE of the pool circulation pump relay; therefore, if the available electrical service is 115 VAC, then the pump must also be wired for 115 VAC.
  • Page 9 DC Cord (22-30 VDC) Filter Pump Relay Aux. 3 Relay Wire Nut to 120 VAC Power Blower (120 VAC) To PureLink Cell Breakers Filter Pump (240 VAC) Ground Figure 2a. 230 VAC Wiring Diagram for the AquaLink RS PureLink System...
  • Page 10 DC Cord (22-30 VDC) Filter Pump Relay Aux. 3 Relay Wire Nut to 120 VAC Power Blower (120 VAC) To PureLink Cell Breakers Filter Pump (115 VAC) Ground Figure 2b. 115 VAC Wiring Diagram for the AquaLink RS PureLink System...
  • Page 11: Section 3. Installation Instructions Model Purelink Ap700 And Ap1400

    Note The PureLink is powered from the LOAD SIDE of the pool circulation pump relay. This ensures that the Cell only operates when the pool pump is ON. The Flow Sensor serves as a protection device to ensure there is...
  • Page 12: Alternate Plumbing Configurations

    Note The PureLink is powered from the LOAD SIDE of the pool circulation pump relay. This ensures that the Cell only operates when the pool pump is ON. The Flow Sensor serves as a protection device to ensure there is...
  • Page 13 Page 13 AquaLink RS PureLink Power Center Cell Detail A Preferred Heater Detail B Not Preferred Sensors Detail C Hazardous JANDY JANDY Pool Return Return Figure 5. Alternate Plumbing Configuration with Cell and Sensors, Without Spa Bypass for Spillover, Top...
  • Page 14 Page 14 WARNING AVOID HAZARDOUS PLUMBING: Do not mount the Flow/Temp/Salinity Sensor and Cell as shown in Figures 7 and 8. If a valve is located improperly between the flow/temp/salinity sensor and the electrolytic cell, it may cause the cell to operate without water flow through the cell which can create a HAZARDOUS condition.
  • Page 15: Installing Aqualink Rs Purelink Power Center

    Page 15 3.3 Installing AquaLink RS PureLink Power Center NOTE The Power Center should be located at or near the equipment pad. CAUTION The Power Center is not to be considered as suitable for use as Service Equipment. Therefore, it is required to have the appropriate means of disconnection, circuit isolation, and/or branch circuit protection installed upstream of the Power Center.
  • Page 16: Earth Bonding (Grounding)

    Attach the bonding point located on bottom of the power center to a Common Earth Bonding Point. Do not use the PureLink Power Center as the Common Bonding Point. Each piece of non-PureLink related pool equipment requiring a ground should be bonded to the Common,...
  • Page 17: Salinity Sensor

    Install the Flow/Temp/Salinity Sensor into the 1½ inch threaded opening of the 2 inch x 2 inch x 1½ inch Tee. Tighten to prevent water leakage. Do not over tighten. Install the strain relief provided with the PureLink Cell Kit into the low voltage knock out. Feed the connector end of the Flow/Temp/Salinity Sensor cable through the DC cord strain relief fitting. Be certain the connector is clean and dry, then plug the cable into the connector on the power center Printed Circuit Board as shown in Figures 2a and 2b.
  • Page 18 Page 18 WARNING Do not operate the electrolytic cell without water circulation. A buildup of flammable gases will result in hazardous conditions. 2" PVC Union Sometimes 2" x 2" x 1-1/2 " Not Covered PVC TEE Detail A Preferred Cell From Pump Teflon Detail B...
  • Page 19: Connection To The Aqualink ® Rs Purelink Control System

    RS PureLink Control System ® The Jandy AquaLink RS PureLink is a multi-function pool controller and can fully control the function of the AquaPure chlorine generator. The AquaPure will display JA when a button is pressed at the AquaPure while the Jandy AquaLink RS PureLink is in control. Adjustment of the AquaPure chlorine production rate can be controlled from the main menu of the AquaLink RS Controller (All Button, OneTouch, or PDA).
  • Page 20: Section 4. Pool Water Preparation

    AquaPure PureLink Power Center Figure 15. Wiring a PureLink Control System Network Section 4. Pool Water Preparation ATTENTION INSTALLER: Various application notes (including more detailed instructions) are available from the Dealer covering installation, operation, maintenance, and plumbing of the chlorinator system.
  • Page 21: Selecting Model Size

    Page 21 CAUTION Never use dry acid to adjust pH in arid geographic areas with excessive evaporation and minimal dilution of pool water with fresh water. A buildup of by-products can damage the electrolytic cell. 4.3 Selecting Model Size Model PureLink700 Model PureLink1400 Chlorine Production Chlorine Production...
  • Page 22: Optimum Pool Water Conditions

    Page 22 Total Dissolved Solids (TDS) Adding salt to pool water will raise the TDS level. While this does not adversely affect the pool water chemistry or clarity, the pool water professional testing for TDS must be made aware salt has been added for the AquaPure system. The individual performing the TDS test will then subtract the salinity level to arrive at the correct TDS level.
  • Page 23: How Much Salt To Use

    Page 23 4.7.2 How Much Salt to Use? Use Table 1 to determine how much salt will be needed. Most pools contain some salt depending on the water source and chemicals used for sanitizing. If the AquaPure has not been wired and turned on yet, a hand held meter calibrated for NaCl (salt) can be used to determine the existing salt concentration of the water.
  • Page 24 Page 24 Table 1. Approximate Pounds (kg) of Salt Needed to Obtain 3.0 gpl (3,000 PPM) in Pool Salt Pool Size (US gallons) 83 m Conc. 38 m 45 m 53 m 60 m 68 m 76 m 91 m 98 m 106 m 113 m...
  • Page 25 Page 25 Table 3. Approximate Amount of Chlorine Stabilizer (Cyanuric Acid) Needed to Obtain 75 PPM Stabilizer Pool Size (US gallons) Level 38 m 45 m 53 m 60 m 68 m 76 m 83 m 91 m 98 m 106 m 13 m Before...
  • Page 26: Section 5. Operating Instructions

    Page 26 Section 5. Operating Instructions NOTE The AquaPure Control Panel is located inside the AquaLink RS PureLink Power Center. To access the AquaPure Control Panel at the Power Center, open the door to the Power Center. On the Control Access Panel, remove the two screws that are marked Access to AquaPure PCB.
  • Page 27: Reading The Display

    Page 27 5.2 Reading the Display indicator shows that the cell has been turned on by the Cell On CELL ON AquaPure. Some reasons for the indicator not being on during CELL ON normal operation, are: set to 00%, CHLORINE PRODUCTION CHLORINE set to less than 100% and appears during cell...
  • Page 28: Operation

    Page 28 Beeper operation and volume control can be adjusted. Beeper Control To adjust volume control, press and hold the TEMPERATURE button for 15 seconds. The system will beep once when pressed, once after 10 seconds and once after 15 seconds. Release the key after the third beep. Press the SALINITY button within 5 seconds to enter the temperature change screen.
  • Page 29: Startup

    Page 29 5.4 Startup 5.4.1 Shocking Shocking (Super Chlorination) is recommended before pool startup. Start out with good pool water from the beginning. The AquaPure will build up a sufficient level of chlorine for sanitation in several hours. However, if pool water has a high demand from the startup the AquaPure will not be able to produce enough chlorine to reach break point chlorination.
  • Page 30: Recommendations

    Page 30 5.6 Recommendations DO List • Read and keep your manual in a safe place. • Increase Chlorine Production before party time and return to normal afterwards. • Increase Chlorine Production when temperature goes up. • Increase Chlorine Production when number of guests goes up. •...
  • Page 31: Section 6. User Maintenance Instructions

    Page 31 Section 6. User Maintenance Instructions The following information describe how to care for your AquaPure. 6.1 Daily None. 6.2 Weekly Chlorine Test. Test pool water chlorine level with a reliable test kit. Maintain ideal range by adjusting the AquaPure chlorine production rate using Section 5.4, Startup. Recommended Free Chlorine is 1-3 PPM.
  • Page 32: Flow/Temp/Salinity Sensor Cleaning

    Page 32 “Scale” is a white crusty deposit that forms in excessively hard water or from pool water that is out of balance and in a scaling condition. Following the installation of the AquaPure, check the cell once a month for several months. If the cell is clean, replace and re-check at the end of each swimming season.
  • Page 33: Winterizing

    Page 33 6.6 Winterizing Very little chlorine is needed in cold water. Below 51 degrees Fahrenheit, chlorine production is not permitted; operating the chlorinator in cold water might result in over-chlorinated pool water. If more chlorine is needed, activating the “Boost” mode will override this cold water feature allowing chlorine production for 24 hours of operation.
  • Page 34: Section 7. Troubleshooting

    Page 3 Section 7. Troubleshooting NOTE: Turn off power to unit prior to attempting service or repair. 7.1 Problems and Corrective Action Problem Possible Cause Corrective Action Low or no chlorine. Low stabilizer (cyanuric acid) level in pool water. Add stabilizer to maintain 50 - 75 PPM per pool professional’s recommendations.
  • Page 35 Page 35 Corrective Action Problem Possible Cause “Cell On” indicator does not come on. Chlorine Production set to 00%. Adjust CHLORINE PRODUCTION to desired Percentage. If No Flow also…. Insufficient water flow. Cell is plugged with debris, Remove obstruction and/or clean cell. See Section pump has lost prime.
  • Page 36 Page 36 Problem Possible Cause Corrective Action “Service” Indicator On. Low salt level in pool water. Test salinity. Add salt as described in Section 4.7. Cell requires cleaning. Refer to Maintenance Procedure for acid wash cleaning. See Section 6.4, Step 2. Cell not working properly after cleaning Contact your authorized service representative.
  • Page 37: Service Codes

    Page 37 7.2 Service Codes Code Number Possible Cause Corrective Action Low current in forward direction to Cell 1. Clean cell if necessary (see Section 6.4) 2. Check DC Cord. Low current in reverse direction to Cell 1. Clean cell if necessary (see Section 6.4) 2.
  • Page 38: Section 8. Temperature Conversion

    Page 38 Section 8. Temperature Conversion To display Celsius or Fahrenheit on the digital display. Press and hold button for 15 seconds (third beep). Within 5 seconds, momentarily press to enter the Fahrenheit/Celsius change mode. To toggle between Celsius and Fahrenheit, press 4. Confirm by momentarily pressing .
  • Page 39: Section 9. Ap700 And Ap1400 Exploded Views And Replacement Kits

    Page 39 Section 9. AP700 and AP1400 Exploded Views and Replacement Kits 9.1 AquaLink RS PureLink Power Center Replacement Parts Dwg. Kit # Description Qty. R0447100 Front PCB, PureLink Support Plate, Front PCB Standoffs, Nylon Screws R0447200 Bezel Cover Plate, PureLink...
  • Page 40: 2" Pvc Union, Electrolytic Cell

    R0412700 Union O-ring, 2” R0412800 Spool Piece, 2” PVC Unions (Optional) Figure 20. 2” PVC Union, Electrolytic Cell and DC Cable 9.3 PureLink Flow Sensor Replacement Parts Dwg. Kit # Description Qty. R0403700 Flow Sensor w/ 8’ cable R0403800 Flow Sensor w/ 16’ cable...
  • Page 41 Page 41 Notes...
  • Page 42 Page 42 Notes...
  • Page 43 Page 3...
  • Page 44: Limited Warranty

    DE grids, or cartridge elements; or damage caused by running the pump with insufficient quantities of water. LIMITATION OF LIABILITY: This is the only warranty given by Jandy Pool Products, Inc. No one is authorized to make any other warranties on behalf of Jandy Pool Products, Inc. THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF FITNESS FOR A PARTICULAR PURPOSE AND MERCHANTABILITY.

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