SawStop PCS31230 Owner's Manual
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SawStop PCS31230 Owner's Manual

10" professional cabinet saw
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SawStop
®
10" PROFESSIONAL
CABINET SAW
OWNER'S MANUAL
Model PCS31230

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Summary of Contents for SawStop PCS31230

  • Page 1 SawStop ® 10” PROFESSIONAL CABINET SAW OWNER’S MANUAL Model PCS31230...
  • Page 2 Professional Series II Fence Assembly. Your saw may look different. SawStop, the SawStop blade logo, and the confi guration of this product are either registered trademarks or trademarks of SawStop, LLC. Software copyright by SawStop, LLC. All rights reserved. Protected by the following U.S.
  • Page 3 To Our Customers ® Thank you for purchasing a SawStop Professional Cabinet Saw! Your saw includes our revolutionary, award- winning safety system that tells the difference between cutting wood and cutting a person. If you ever accidentally contact the moving blade, the safety system will detect that contact and stop the blade in milliseconds to minimize any injury.

  • Page 4: Table Of Contents

    Table Insert Removal and Installation Blade or Dado Installation Brake Position Adjustment Blade Guard and Riving Knife Installation Dust Collection Electrical Power Connection for a 208-240V, 3 hp Saw (PCS31230) Changing the Plug or Power Cord on a 208-240V SawStop 10” Professional Cabinet Saw...
  • Page 5 Using the Saw in Bypass Mode Using a Mobile Base Changing the Brake Cartridge Installing a Brake Cartridge What to do if the SawStop ® Safety System Activates Making Adjustments to Your Saw Aligning the Table Aligning the Blade to the Tilt Axis...
  • Page 6 Internal Assembly Exploded View Internal Assembly Parts List Arbor Assembly Exploded View Arbor Assembly Parts List Blade Guard and Miter Gauge Exploded View Blade Guard and Miter Gauge Parts List Literature, Hardware and Tools Parts List Accessories Index SawStop 10” Professional Cabinet Saw...

  • Page 7: Warranty

    This warranty is void if the saw or any portion of the saw is modifi ed without the prior written permission of SawStop, LLC, or if the saw is located or has been used outside of the country of residence of the authorized SawStop distributor from whom the saw was purchased.

  • Page 8: Safety And Warnings

    Do not use the saw in dangerous environments. For example, do not use the saw in damp or wet locations or expose it to rain, and keep the work area well lighted. SawStop 10” Professional Cabinet Saw...
  • Page 9 26. Use only recommended accessories with the saw. Consult this manual for recommended accessories. The use of improper accessories may cause risk of injury. When servicing, use only identical replacement parts. 27. Keep the top of the saw clean and free from clutter. Cluttered areas invite accidents. SawStop 10” Professional Cabinet Saw...

  • Page 10: Warning Labels

    WARNING WARNING 1. Use the blade guard and spreader for every For your own safety, To avoid loss of SawStop operation for which it can be used. read the instruction manual protection during coast down, 2. Use the riving knife for non-through sawing.

  • Page 11: The Sawstop Safety System

    ® The SawStop Safety System ® This Professional Cabinet Saw is equipped with the SawStop safety system. This revolutionary technology was developed to reduce the potential for a serious injury in the event of accidental contact with the saw blade.

  • Page 12: The Sawstop Safety System

    ® Never attempt to use a dado set or blade other than an 8 inch dado set with the SawStop dado cartridge. The use of smaller diameter blades with a brake cartridge designed for larger blades could result in a serious injury because the brake cannot be positioned correctly to stop the smaller blades.
  • Page 13 Similarly, stacks of two or more 10 inch blades should never be used on your SawStop saw as the combined weight of the blades may be too heavy to stop quickly. If you need to use a blade with a kerf thicker than ⁄...

  • Page 14: Unpacking Your Saw

    WARNING! The saw weighs approximately 265 pounds without the extension wings and 335 pounds with the extension wings. Be careful in handling the saw to avoid injury. SawStop 10” Professional Cabinet Saw...
  • Page 15 (two) blade guard limit rod table saw (with pre-installed zero-clearance table insert, 10” blade brake cartridge, and brake cartridge key) SawStop 10” Professional Cabinet Saw...

  • Page 16: Standing Up Your Saw

    Fig 2a. Place the Styrofoam so that the top edge of the table and the bottom edge of the saw top piece of Styrofoam the bottom edge the edge of the of the saw should table should overhang the edge overhang the edge of the Styrofoam of the Styrofoam Fig. 2a Fig. 2b SawStop 10” Professional Cabinet Saw...
  • Page 17 You can use the cast iron table and the elevation control shaft as lifting points to help you roll the saw. Wear safety gloves and be careful to use proper lifting technique to avoid injury. Fig. 4 SawStop 10” Professional Cabinet Saw...

  • Page 18: Assembling Your Saw

    Be sure to remove all cardboard pieces from the inside of the cabinet. Fig. 6 SawStop 10” Professional Cabinet Saw...

  • Page 19: Installing The Elevation Handwheel

    . a se ca bin th e cu t, set screw elevation control shaft handwheel handwheel Fig. 10 elevation lock knob handwheel elevation lock knob Fig. 12 Fig. 11 SawStop 10” Professional Cabinet Saw...

  • Page 20: Installing The Tilt Handwheel

    Al cr us a se ca bi h or th e pi nc cu t, handwheel set screw handwheel Fig. 16 tilt lock knob handwheel tilt lock knob Fig. 17 Fig. 18 SawStop 10” Professional Cabinet Saw...

  • Page 21: Installing The Dust Port

    Fig. 21. Using a Phillips screwdriver, tighten each screw a little bit at a time until all three screws are securely in place. Fig. 21 SawStop 10” Professional Cabinet Saw...

  • Page 22: Installing The Motor Cover

    To open the motor cover press on the ribbed section on the front of the motor cover until it unlatches and swing the cover away from the cabinet. Reverse the process to close the cover (see Fig. 25). Fig. 25 SawStop 10” Professional Cabinet Saw...

  • Page 23: Mounting The Extension Wings

    Fig. 26 Use a straight-edge to level the extension wings with the cast iron table top and tighten all of the M8 x 20 hex bolts with a 13 mm wrench (see Fig. 27). Fig. 27 SawStop 10” Professional Cabinet Saw...

  • Page 24: Mounting The Switch Box

    M6 x 12 (2) holes M6 (2) Switch Box Keys (2) Blade Spacing Motor Adjustment Gauge (1) Cover Hex Key, M8 (1) Hex Keys: M3 (1), M4 (1), M5 (1), M6 (1) Tools Fig. 28 Fig. 29 SawStop 10” Professional Cabinet Saw...

  • Page 25: Mounting The Accessory Holders

    (see Fig. 31). Tighten the screw with a 4 mm hex key. accessory tool holder 14 15 Fig. 31 SawStop 10” Professional Cabinet Saw...

  • Page 26: Installing The Blade Guard Limit Rod

    Once the ends of the limit rod are in place, pivot the limit rod downwards as shown in Fig. 35. sloped ridges wood stop limit rod pivot limit rod downward pull ends hole for one end apart of the limit rod Fig. 33 Fig. 34 Fig. 35 SawStop 10” Professional Cabinet Saw...
  • Page 27 Fig. 36 Congratulations, your saw is now assembled. Note: You must install a rip fence prior to using the saw. Refer to the manual accompanying your rip fence for instructions on how to install the fence. SawStop 10” Professional Cabinet Saw...

  • Page 28: Get To Know Your Saw

    Tilt Angle Scale Switch Box Bypass Key Thermal Overload Switch Blade Wrenches (2) Miter Gauge Miter Gauge Slots Accessory Tool Holder Riving Knife Side Access Panel Motor Cover Dust Port Rear Access Panel Fig. 38 SawStop 10” Professional Cabinet Saw...
  • Page 29 Arbor Bumper Saw Blade Riving Knife Quick-Release Clamp Handle Arbor Nut Arbor Washer Brake Cartridge Cartridge Key Dust Shroud Dust Port Upper Elevation Limit Stop 0º Tilt Limit Stop 45º Tilt Limit Stop Fig. 40 SawStop 10” Professional Cabinet Saw...

  • Page 30: Preparing Your Saw For Use

    WARNING! Never operate the saw without the table insert in place. CAUTION! Do not use table inserts with metal or other electrically-conductive parts that could contact the blade. This can cause the brake to be activated unnecessarily. SawStop 10” Professional Cabinet Saw...

  • Page 31: Blade Or Dado Installation

    You can use a dado set to cut a groove or slot in a workpiece. Other sizes or types of blades are not compatible with a SawStop saw. If you attempt to use an incompatible blade, the safety system will display an error code and prevent the motor from starting.

  • Page 32: Brake Position Adjustment

    Adjust the brake position as needed to set the spacing between the teeth of the blade and the closest point on the brake cartridge to between ⁄ ⁄ inch (see Fig. 45). Fig. 46 SawStop 10” Professional Cabinet Saw...
  • Page 33 After adjusting the brake position and before starting the saw, spin the blade by hand at least one full revolution to verify that the blade does not hit the brake (see Fig. 48). spin the blade by hand to make sure the blade does not touch the brake Fig. 48 SawStop 10” Professional Cabinet Saw...

  • Page 34: Blade Guard And Riving Knife Installation

    WARNING! Use the blade guard and spreader for every operation for which it can be used, including all through-sawing. SawStop 10” Professional Cabinet Saw...
  • Page 35 Note: both the spreader and the riving knife are 2.3 mm (0.090 inch) thick. Do not use a saw blade with a kerf less than 2.35 mm with these tools. The kerf of a saw blade is the width of the cut produced by the blade. SawStop 10” Professional Cabinet Saw...

  • Page 36: Dust Collection

    SawStop recommends the use of a dust collection system that provides at least 350 CFM of fl ow at the dust port. Attach a 4 inch diameter fl exible hose between the inlet port on your dust collector and the dust port at the ®...

  • Page 37: Electrical Power Connection For A 208-240V, 3 Hp Saw (Pcs31230)

    Do not use any other motor to power your saw. The Professional Cabinet Saw model PCS31230 is shipped with a 9 ft power cord that has a NEMA 6-15P plug designed for use with matching single phase 230V, 60Hz power outlets.

  • Page 38: Changing The Plug Or Power Cord On A 208-240V

    Changing the Plug or Power Cord on a 208-240V, 3 hp Saw (PCS31230) The Professional Cabinet Saw model number PCS31230 comes with a NEMA 6-15P plug attached to the end of a 9 ft power cord. If you need to replace the plug with a different style plug or if you need a longer cord, follow the instructions below.
  • Page 39 (see Figs. 56 and 57). ground contactor power cord Fig. 56 Fig. 57 SawStop 10” Professional Cabinet Saw...
  • Page 40 (see Fig. 59). A wiring diagram is shown in Fig. 60 on the next page. thermal circuit breaker contactor ground power cable Fig. 59 SawStop 10” Professional Cabinet Saw...
  • Page 41 Preparing Your Saw for Use Contactor Box Wiring Diagram: THERMAL CIRCUIT BREAKER GROUND Green White Black CONTACTOR COIL COIL Green CONTACTOR BOX POWER MOTOR SWITCHBOX CABLE CABLE CABLE Fig. 60 SawStop 10” Professional Cabinet Saw...

  • Page 42: Using Your Saw

    These limit stops are pre-set at the factory and should not need adjustment. If you decide to adjust the blade tilt limit stops, see tilt scale indicator page 73 for instructions. Fig. 62 SawStop 10” Professional Cabinet Saw...

  • Page 43: Turning On Main Power And Starting The Motor

    ® Your SawStop saw is equipped with a main power switch to supply power to the SawStop safety system and a Start/Stop paddle to turn the motor on and off. Both the main power switch and the Start/Stop paddle are mounted on the switch box (see Fig.
  • Page 44 Double check the electrical circuit and all switch electrical connections and always use an contactor box appropriate feed rate for the material that you are cutting. Fig. 65 SawStop 10” Professional Cabinet Saw...

  • Page 45: System Status Codes

    System Ready — this code indicates that all self-checks have been completed, the safety system is operating properly, and the saw is in Standby mode ready to run. SawStop 10” Professional Cabinet Saw...

  • Page 46: Using

    Standby mode. The brake will not be activated and the code will automatically clear within 5 seconds after contact is ended. The system will not allow the motor to start while this code is displayed. SawStop 10” Professional Cabinet Saw...
  • Page 47 The overload error indicates that the system was close to fi ring the brake before it went into overload. Therefore, repeatedly attempting to cut a wet piece of wood could result in an unnecessary activation of the brake. SawStop 10” Professional Cabinet Saw...

  • Page 48: Using The Blade Guard

    In this case, turn off the motor and wait until the blade stops before pushing the cut-off portion past the anti-kickback pawl. WARNING! Use the blade guard for every operation for which it can be used, including all through-sawing. SawStop 10” Professional Cabinet Saw...
  • Page 49 fi rmly on the end of the dust port (see Fig. 72). The dust port is shaped for press-fi t connections and will hold the hose or pipe in place. Fig. 72 SawStop 10” Professional Cabinet Saw...
  • Page 50 A structure like the one shown above can be put together using PVC pipes and fi ttings, adapters, splitters, fl exible vacuum hoses and duct tape which can commonly be found at hardware and woodworking stores. SawStop 10” Professional Cabinet Saw...

  • Page 51: Using The Riving Knife

    The miter gauge is shown in use during a cross-cut in Fig. 79 on page 51. miter gauge in storage location Fig. 76 SawStop 10” Professional Cabinet Saw...
  • Page 52 Do not touch the portion of the workpiece that was cut off until the blade is stopped. WARNING! Never make freehand cuts. Never hold or touch an unsupported piece of wood while the blade is spinning. SawStop 10” Professional Cabinet Saw...

  • Page 53: Cross-Cutting

    WARNING! To reduce the potential for kickback and a serious injury, move the rip fence out of contact with the workpiece when cross-cutting to prevent the workpiece from binding between the rip fence and the blade. SawStop 10” Professional Cabinet Saw...

  • Page 54: Using A Fence

    fl atness over time. The system also includes steel front and rear rails, a steel clamp tube, and SawStop’s proprietary design that makes the fence glide smoothly along the rail. This fence system is available in either a 36 or 52 inch version.

  • Page 55: Rip Cutting

    (See page 94 for instructions on making a push stick.) SawStop 10” Professional Cabinet Saw...
  • Page 56 Professional Series II fence where it is more easily accessible (see Fig. 84). push stick can be placed here push stick should be stored here Fig. 83 Fig. 84 SawStop 10” Professional Cabinet Saw...
  • Page 57 (Fig. 86). A second featherboard can be clamped to the top of the table as discussed above, to hold the workpiece against the fence. Fig. 86 SawStop 10” Professional Cabinet Saw...

  • Page 58: Using The Saw In Bypass Mode

    If that occurs and the saw is started, then the shard could contact the aluminum brake pawl and cause the brake to activate. SawStop 10” Professional Cabinet Saw...

  • Page 59: Using A Mobile Base

    fl oor and lowered again. Fig. 89 ® ® You can learn more about the SawStop Professional Cabinet Saw Mobile Base and the SawStop Mobile ® Base Conversion Kit for use with the SawStop Industrial Mobile Base from an authorized SawStop distributor or at www.sawstop.com.

  • Page 60: Changing The Brake Cartridge

    ® ® The SawStop brake cartridge (shown in Fig. 90) includes a sealed housing containing the SawStop system electronics, and an aluminum block called a brake pawl. The sealed housing also includes a high-speed actuator that pushes the brake pawl into the teeth of the saw blade in the event accidental contact is detected.
  • Page 61 The cartridge mounting bracket also holds a computer cable that self-aligns to the connector in the side of the cartridge. A cartridge key is used to lock the brake cartridge in place against the cartridge mounting bracket. positioning cartridge Fig. 93 SawStop 10” Professional Cabinet Saw...
  • Page 62 A signifi cant force may be needed to pry the cartridge off the mounting pin if the brake pawl deformed and pinched the pivot pin when it stopped the blade. SawStop 10” Professional Cabinet Saw...

  • Page 63: Installing A Brake Cartridge

    An improperly positioned brake could increase the time required to stop the blade in the event of accidental contact, or cause the brake to actuate unexpectedly if the blade comes into contact with the brake. SawStop 10” Professional Cabinet Saw...

  • Page 64: What To Do If The Sawstop Safety System Activates

    What to do if the SawStop Safety System Activates When the SawStop safety system is activated, the brake pawl will be pushed into the blade to stop its rotation. If the blade is spinning at a signifi cant speed, the arbor block will retract to lower the blade below the table. Both of these actions will occur within just a few milliseconds.

  • Page 65: Making Adjustments To Your Saw

    Making Adjustments to Your Saw Your SawStop Professional Cabinet Saw has been factory adjusted to rigid specifi cations to provide the highest quality performance and results. Additional adjustment or alignment should not be necessary. Nevertheless, your SawStop Professional Cabinet Saw has been designed to allow a wide range of adjustments and alignments to achieve the ultimate in precision.
  • Page 66 For measurements larger than 0.002 inch, you can adjust the position of the table to improve the parallelism between the blade and the miter slot. SawStop 10” Professional Cabinet Saw...
  • Page 67 “star pattern” until all are tight. Watch the dial indicator while tightening, and if one bolt causes a signifi cant change, tighten the other bolts fi rst. SawStop 10” Professional Cabinet Saw...
  • Page 68 Preferred Table Alignment Procedure. Repeat the above measurements and table alignment until you are satisfi ed with the parallelism between the blade and the miter slot. Finally, tighten the table mounting bolts. Fig. 104 SawStop 10” Professional Cabinet Saw...

  • Page 69: Aligning The Blade To The Tilt Axis

    0º (this assumes the table has been aligned to be parallel ® to the blade at 0º tilt angle). SawStop cabinet saws are the only major cabinet saws that allow you to fi ne tune the parallelism of the blade to the tilt axis.
  • Page 70 The angle of the blade relative to the tilt axis is controlled by two bolts that bolt the secondary elevation shaft to the rear trunnion (see in Fig. 107). bottom bolt secondary elevation shaft Fig. 107 SawStop 10” Professional Cabinet Saw...
  • Page 71 0.002 inch at both 0º and 45º, then the blade is parallel to the tilt axis. If necessary, you can fi ne tune the alignment by repeating the above procedure. SawStop 10” Professional Cabinet Saw...

  • Page 72: Aligning The Blade Elevation Assembly

    Although all table saws suffer from some lateral blade movement due to tolerance stack-ups in machining, only SawStop cabinet saws allow you any adjustment to minimize this problem. WARNING! Always turn off the main power switch and unplug the power cord before making any adjustments to your saw.
  • Page 73 fi rst re-aligning the table with the blade fully elevated and at a 0º tilt angle as described on page then re-aligning the blade to the tilt axis (see page 67) and then re-aligning the blade elevation assembly Fig. 110 (see page 70). SawStop 10” Professional Cabinet Saw...

  • Page 74: Adjusting The Elevation Limit Stops

    Finally, turn the upper elevation locking nut clockwise until it is tight. The upper limit stop elevation limit has now been set. Fig. 112 SawStop 10” Professional Cabinet Saw...

  • Page 75: Adjusting The Tilt Limit Stops And Tilt Angle Indicator

    Next, turn the 0° limit bolt clockwise until it is tight. Finally, turn the locking nut clockwise until it is tight. The 0° tilt limit stop has now been set. 0° tilt locking limit stop Fig. 114 SawStop 10” Professional Cabinet Saw...
  • Page 76 0°. It may be helpful locking tilt angle to remove the elevation handwheel to screws indicator Fig. 116 access the screws. Lock the indicator in place by tightening the locking screws. SawStop 10” Professional Cabinet Saw...

  • Page 77: Adjusting The Table Insert

    (see Fig. 117). If the insert is too tight, turn the side and/or rear positioning screw(s) clockwise as needed to increase the clearance between the insert and the table opening. SawStop 10” Professional Cabinet Saw...
  • Page 78 The height of the lock-down screws can be adjusted using the included 3 mm hex key. table lock-down rear rear screws leveling leveling screw screw Fig. 119 SawStop 10” Professional Cabinet Saw...

  • Page 79: Aligning The Riving Knife And Spreader To The Blade

    (using an 8 mm hex key) just enough so that you can slide the clamp along its mounting surface with some friction. Reinstall the blade and raise the blade to the fully elevated position. mounting bolts Fig. 122 SawStop 10” Professional Cabinet Saw...
  • Page 80 Fig. 124 WARNING! Always turn off the main power switch and unplug the power cord before making any adjustments to your saw. SawStop 10” Professional Cabinet Saw...
  • Page 81 4-7 mm. Once the clamp has been properly positioned, further adjustment should not be necessary. Both the spreader and riving knife will now automatically align when installed in the clamp. SawStop 10” Professional Cabinet Saw...

  • Page 82: Adjusting The Height Of The Limit Rod Wood Stop

    fl ush with the table wood stop Fig. 127 SawStop 10” Professional Cabinet Saw...
  • Page 83 Rotate the blade guard dust port until the wood stop is 7-10 mm above the table. Once set, tighten the two bolts on the blade guard dust port, but do not overtighten. rotate back of dust port until the wood stop is 7-10 mm above the table Fig. 130 SawStop 10” Professional Cabinet Saw...

  • Page 84: Adjusting The Quick-Release Clamp

    If the pressure is too low these important safety devices may not function properly and a serious injury could result. In addition, the spreader or riving knife may come into contact with the blade and cause an unintended activation of the safety system. SawStop 10” Professional Cabinet Saw...

  • Page 85: Adjusting The Miter Gauge

    Finally, tighten the locking nut to prevent the set screw from moving. indexing Repeat the above process for the other indexing Fig. 133 stops if desired. SawStop 10” Professional Cabinet Saw...

  • Page 86: Adjusting The Motor Belt Tension

    45º. If there is extra play when turning the handwheel, tighten the set screw farther, but if the handwheel binds or is diffi cult to turn set screw then the set screw should be loosened. Fig. 135 SawStop 10” Professional Cabinet Saw...

  • Page 87: Adjusting The Elevation Gearing

    If there is extra play when turning the handwheel, tighten the set screws farther, but if the handwheel binds or is diffi cult to turn then the set screws pinion gear should be loosened. Fig. 137 SawStop 10” Professional Cabinet Saw...

  • Page 88: Maintenance

    84. The arbor belt cannot be tightened, and therefore must be replaced if it does not have suffi cient tension to prevent slipping under load. SawStop 10” Professional Cabinet Saw...

  • Page 89: Lubrication Points

    45º. rear trunnion bracket elevation handwheel shaft bushing sector gear Fig. 138 front trunnion bracket threaded rod tilt handwheel shaft bushing pinion gear worm gear Fig. 139 SawStop 10” Professional Cabinet Saw...

  • Page 90: Troubleshooting

    4. The voltage supplied to the motor is Ensure the motor is wired to match incorrect. the power that is being supplied. If using an extension cord, ensure the extension cord is the correct gauge. SawStop 10” Professional Cabinet Saw...
  • Page 91 2. The shaft of the cartridge key is 2. Try turning and removing the key while binding in the cartridge or on the pressing upward or downward on the cartridge mounting bracket. key or cartridge. SawStop 10” Professional Cabinet Saw...
  • Page 92 2. The fl oor is uneven. 2. Move the saw to a level, even surface. The saw vibrates too much. 3. The bearings are worn. 3. Replace the bearings. The belts are worn. Replace the belts. SawStop 10” Professional Cabinet Saw...

  • Page 93: Professional Cabinet Saw Specifi Cations

    Belts: 2 V-ribbed belts — arbor belt is static dissipative Handwheels: 7” diameter, cast iron chrome plated Overall table and extension wing fl atness: 0.025” Maximum gap Motor options: 3hp for Model PCS31230 SawStop 10” Professional Cabinet Saw...

  • Page 94: Professional Cabinet Saw Dimensions

    SawStop 10” Professional Cabinet Saw...
  • Page 95 SawStop 10” Professional Cabinet Saw...

  • Page 96: Push Stick Construction

    SawStop 10” Professional Cabinet Saw...

  • Page 97: Auxiliary Fence Construction

    SawStop 10” Professional Cabinet Saw...

  • Page 98: Push Block Construction

    SawStop 10” Professional Cabinet Saw...

  • Page 99: Featherboard Construction

    SawStop 10” Professional Cabinet Saw...

  • Page 100: Drawings And Parts Lists

    SawStop 10” Professional Cabinet Saw...

  • Page 101: Cabinet And Table Parts List

    M5x10x1 Washer PCS-035 Switch Box Cable Grommet PCS-036 Side Cabinet Access Door PCS-037 Cabinet Access Door Lock Knob PCS-038 M6 Lock Knob Retaining Washer PCS-039 M6x1.0x10 Button Head Socket Screw PCS-040 M10x1.5x25 Hex Head Bolt PCS-041 SawStop 10” Professional Cabinet Saw...
  • Page 102 Motor Cover Foam Large PCS-052 Motor Cover Foam Small PCS-053 Access Door Rubber Pad PCS-054 M6x1.0x20 Button Head Socket Screw PCS-055 230V Contactor Box (PCS31230) PCS-056 M5 External Tooth Lock Washer PCS-058 Main Power Cable (PCS31230) PCS-059 Motor Cable Assembly PCS-060...
  • Page 103 This page is blank. SawStop 10” Professional Cabinet Saw...

  • Page 104: Internal Assembly Exploded View

    SawStop 10” Professional Cabinet Saw...

  • Page 105: Internal Assembly Parts List

    Internal Assembly Parts List Description Part No. Qty. 3 HP, 1 PH, 230V, 60Hz, TEFC Motor (PCS31230) PCS-072 M12x1.75x65 Hex Head Bolt PCS-074 M5x5x30 Key PCS-075 Motor Pulley (PCS31230 only) PCS-076 M6x1.0x8 Set Screw PCS-078 Front Trunnion Bracket PCS-079 M10x1.5x25 Hex Head Bolt...
  • Page 106 PCS-145 Elevation Gear Shaft Mounting Bracket PCS-146 Elevation Gear Shaft PCS-147 M6x15x1.5 Washer PCS-148 Elevation Pinion Gear PCS-149 Spreader Mounting Plate PCS-150 M10x1.5x25 Socket Cap Screw PCS-151 M8x1.0 Hex Nut PCS-152 Spreader Positioning Plate PCS-153 SawStop 10” Professional Cabinet Saw...
  • Page 107 M5.2x10 Spring Pin PCS-168 M6x1.0x30 Socket Cap Screw PCS-169 M6x22 Pin PCS-242 Elevation Control Shaft Collar PCS-247 M5x0.8x16 Socket Cap Screw PCS-248 M20x32x2 Washer PCS-249 M6x1.0x10 Custom Set Screw PCS-250 M6x1.0x25 Socket Cap Screw PCS-261 SawStop 10” Professional Cabinet Saw...

  • Page 108: Arbor Assembly Exploded View

    Arbor Assembly Exploded View SawStop 10” Professional Cabinet Saw...

  • Page 109: Arbor Assembly Parts List

    PCS-201 Arbor Belt PCS-202 Motor Belt PCS-203 Cartridge Cable PCS-204 Cartridge Bracket PCS-205 M6x1.0x12 Button Head Shoulder Screw PCS-206 Threaded Pin PCS-207 M8x20x2 Washer PCS-208 M8x1.25 Lock Nut PCS-209 M4x0.7x20 Flat Head Socket Screw PCS-210 SawStop 10” Professional Cabinet Saw...
  • Page 110 M4x0.7 Lock Nut PCS-213 M5x0.8x8 Set Screw PCS-214 Brass Pressure Ring PCS-215 Brake Cartridge for 10” Blade TSBC-10R2 Brake Cartridge Key PCS-217 Blade Spacing Attention Tag PCS-218 M5x0.8x8 Pan Head Phillips Screw (with M5 lock washer) PCS-219 SawStop 10” Professional Cabinet Saw...
  • Page 111 This page is blank. SawStop 10” Professional Cabinet Saw...

  • Page 112: Blade Guard And Miter Gauge Exploded View

    SawStop 10” Professional Cabinet Saw...

  • Page 113: Blade Guard And Miter Gauge Parts List

    Limit Rod TSG-DC-032 Limit Rod Bumper TSG-DC-033 Replacement Guard Shell Assembly (items 1-7, 23-24,30) TSG-DC-031 Miter Gauge Assembly PCS-220 3/16-24NCx3/8” Phillips Head Screw PCS-221 Angle Indicator PCS-222 Mounting Block PCS-223 Indexing Pin PCS-224 O-Ring PCS-225 SawStop 10” Professional Cabinet Saw...

  • Page 114: Literature, Hardware And Tools Parts List

    M5x0.8x12 Spring Bearing PCS-251 Literature, Hardware and Tools Parts List Description Part No. Qty. SawStop 10” Professional Saw Owner’s Manual PCS-235 Table Saw Hardware Pack PCS-236 Unpacking Procedure Poster PCS-237 Hex Key Tool Holder (includes M3, M4, M5, M6 hex keys)

  • Page 115: Accessories

    ® SawStop recommends the following accessories for use with your SawStop Professional Cabinet Saw. Contact your local authorized SawStop Dealer or SawStop at 1-866-SAWSTOP for more information. 1. SawStop Brake Cartridges: Standard Brake Cartridge for 10 inch saw blades TSBC-10R2...

  • Page 116: Index

    9, 43-44 dado set (see Dado Sets) damaged: 10, 62 elevation (see Elevation) kerf: 33, 49, 77-78, 91 non-conductive: 10, 29, 44 retraction: 9, 11, 62 standard blade: 10, 58 with depth-limiting shoulders: 10, 29 SawStop 10” Professional Cabinet Saw...
  • Page 117 10-11, 29, 58, 89, 113 cuts: 10, 46, 49, 55, 58 insert: 29, 113 set: 10-11, 29, 33, 58, 60, 61, 89, 91 Depth of Cut: 50, 91 Detection of Accidental Contact: 1, 5, 9-11, 43-45, 62 SawStop 10” Professional Cabinet Saw...
  • Page 118 Featherboard(s): 33, 55, 97 Fence: 7, 11, 25, 51, 52, 53-55, 91, 113 Freehand: 7, 50, 53 Front Trunnion: 27 Front Trunnion Bracket: 27 Get to Know Your Saw: 26-27 GlideCote : 86 Green Wood: 45, 88 SawStop 10” Professional Cabinet Saw...
  • Page 119 Motor Belt: 27, 44, 84, 86, 88, 90 Motor Cover: 13, 20, 26 Overload (of the detection system): 43, 45 Parts Lists arbor : 107-108 blade guard and miter gauge: 111-112 cabinet and table: 99-100 SawStop 10” Professional Cabinet Saw...
  • Page 120 Sector Gear (see Tilt, sector gear) Shipping Weight: 91 Side Access Panel: 26 Specifi cations: 91 Spreader: 32-33, 46, 55, 77-79, 82, 88-90 Standby Mode: 43-44 Start/Stop Paddle: 41-42, 43-45, 56, 88 Static Electricity: 11 SawStop 10” Professional Cabinet Saw...
  • Page 121 Wet Wood: 11, 43, 45, 88 Wiring (see Electrical, power connection and schematic) Worm (see Elevation, worm or Tilt, worm) Worm Gear (see Elevation, worm gear) : 85, 86-87, 90 Wrench holder: 23, 26 Zero-Clearance Table Insert (see Table Inserts) SawStop 10” Professional Cabinet Saw...
  • Page 122 This page is blank. SawStop 10” Professional Cabinet Saw...
  • Page 123 SawStop, LLC 9564 S.W. Tualatin Road Tualatin, Oregon 97062 USA www.sawstop.com Main Phone - (503) 570-3200 Service - (503) 582-9934 Fax - (503) 570-3303 Email: info@sawstop.com September 2013...

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