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SawStop ICS Series Service Procedure

Replacing switch box

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SERVICE PROCEDURE
Replacing Switch Box for ICS, PCS and CNS
Applicable Model(s)
Industrial Cabinet Saw (ICS), Professional Cabinet Saw (PCS), Contractor Saw (CNS)
Tools Needed
#2 Phillips screwdriver
5mm hex key
Part(s) or Service Kit(s) Needed
CB107 035
(Referenced by Part Number(s): CB107 035, PCS-019, CNS-07-026)
Related Links
Replace Switch Box for Cast Iron Saws
PROCEDURE SUMMARY
This procedure demonstrates how to replace the switch box on ICS, PCS, or CNS saw. Replacement might
be required in the event of an electrical or mechanical fault within the switch box.
SAFETY
WARNING:
Disconnect the plug from the power source from the tool before making any adjustments,
changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting
the power tool accidentally.
WARNING:
When servicing your tool, use only replacement parts from SawStop.
WARNING:
Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles
and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
WARNING:
Read and understand the instruction manual and all safety warnings that came with your
tool before attempting to maintain or operate the tool. Failure to follow instructions or heed warnings
may result in electric shock, fire, serious personal injury or property damage. Save these instructions and
refer to them whenever necessary.
DISASSEMBLY
1. Disconnect all electrical power to the saw.
2. Using the #2 Phillips screwdriver, remove seven screws from the left side of the switch box. (Set
aside the left switch box cover along with the seven screws.) (Image 1)
SawStop.com/support
For questions, contact SawStop Technical Support
Phone: 503-582-9934 / Email:
service@sawstop.com
Rev Date 6/20/24

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Summary of Contents for SawStop ICS Series

  • Page 1 Such preventive safety measures reduce the risk of starting the power tool accidentally. WARNING: When servicing your tool, use only replacement parts from SawStop. WARNING: Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
  • Page 2 3. Unplug the two cables from the switch box circuit board. (Image 2) Image 2 4. Using the #2 Phillips screwdriver, loosen the strain relief bar and remove both cables from the switch box. (Image 3) SawStop.com/support For questions, contact SawStop Technical Support Rev Date 6/20/24 Phone: 503-582-9934 / Email: service@sawstop.com...
  • Page 3 5. Using the 5mm hex key, remove the four 5mm mounting screws at the rear of the switch box. Dismount the switch box from its mounting bracket. (Image 4) Image 4 SawStop.com/support For questions, contact SawStop Technical Support Rev Date 6/20/24 Phone: 503-582-9934 / Email: service@sawstop.com...
  • Page 4 (Image 6) Image 6 3. Using the #2 Phillips screwdriver, secure the cable strain relief bar taking care not to crush either cable. (Image 7) SawStop.com/support For questions, contact SawStop Technical Support Rev Date 6/20/24 Phone: 503-582-9934 / Email: service@sawstop.com...
  • Page 5 4. Power on the switch box. Verify that after system initialization, the green light is illuminated solid indicating “System Ready”. 5. Pull the paddle switch and verify the saw runs normally. SawStop.com/support For questions, contact SawStop Technical Support Rev Date 6/20/24 Phone: 503-582-9934 / Email: service@sawstop.com...

This manual is also suitable for:

Pcs seriesCns series