Assembling And Installing The Front Brake Master Cylinder - Yamaha YP400T, YP400V, YP400W Service Manual

1
a
2
FRONT AND REAR BRAKES
EAS00596
ASSEMBLING AND INSTALLING THE
FRONT BRAKE MASTER CYLINDER
WARNING
_
• Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
• Never use solvents on internal brake
components.
1. Install:
• brake master cylinder kit 1
• circlip 2
• dust boot 3
2. Install:
• brake master cylinder 1
• brake master cylinder holder 2
NOTE:
• Make sure to install the brake master cylin-
der holder that has the "R" mark.
• Install the brake master cylinder holder with
the "UP" mark facing up.
• Align the end of the brake master cylinder
holder with the punch mark a in the handle-
bar.
• First, tighten the upper bolt, then the lower
bolt.
3. Install:
• copper washers
• brake hose
• union bolt
WARNING
_
Proper brake hose routing is essential to
insure safe scooter operation. Refer to
"CABLE ROUTING" in chapter 2.
4 - 26
CHAS
Recommended brake fluid
DOT 4
New
10 Nm (1.0 m · kg, 7.2 ft · lb)
New
30 Nm (3.0 m · kg, 22 ft · lb)