Yamaha has met these standards without reducing the performance or economy of operation of the scooter. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the rec- ommended maintenance schedules and operating instructions contained within this manual.
This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is sub- sequently sold. Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your scooter and this manual.
TABLE OF CONTENTS SAFETY INFORMATION ....1-1 OPERATION AND IMPORTANT Cast wheels ........6-25 Further safe-riding points ....1-4 RIDING POINTS........5-1 Accessories and replacement Location of important labels .....1-6 Starting the engine ......5-1 parts ........... 6-26 Starting off ........5-2 Front and rear brake lever free DESCRIPTION ........2-1 Acceleration and deceleration ..
Troubleshooting charts ....6-40 SCOOTER CARE AND STORAGE ...........7-1 Care ..........7-1 Storage ..........7-3 SPECIFICATIONS ......8-1 CONSUMER INFORMATION....9-1 Identification numbers .....9-1 Scooter noise regulation ....9-3 Maintenance record ......9-4 YAMAHA MOTOR CORPORATION, U.S.A. STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY .........9-6 YAMAHA EXTENDED SERVICE (Y.E.S.) ........9-8...
SAFETY INFORMATION SARY BY MECHANICAL CONDI- see you. Avoid riding in another EAU10260 SCOOTERS ARE SINGLE TRACK TIONS. motorist’s blind spot. VEHICLES. THEIR SAFE USE AND Safe riding Many accidents involve inexperi- OPERATION DEPENDENT Always make pre-operation enced operators. In fact, many op- UPON PROPER checks.
Modifications made to this scooter not changing lanes. Make sure that single most critical factor in the preven- approved by Yamaha, or the removal of other motorists can see you. tion or reduction of head injuries. original equipment, may render the The posture of the operator and Always wear an approved helmet.
Since Yamaha cannot test front fork area, they must be as 196 kg (432 lb). When loading within all other accessories that may be avail-...
SAFETY INFORMATION sories exceed the capacity of the switch. When parking the scooter, EAU10371 Further safe-riding points scooter’s electrical system an note the following: Be sure to signal clearly when electric failure could result, which The engine and exhaust system making turns.
SAFETY INFORMATION Always wear a helmet, gloves, trousers (tapered around the cuff and ankle so they do not flap), and a bright colored jacket. Do not carry too much luggage on the scooter. An overloaded scoot- er is unstable.
SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle.
SAFETY INFORMATION CAUTION Cleaning with alkaline or acid cleaner, gasoline or solvent will damage windshield. Use neutral detergent. 3JJ — 2835Y — A0 WARNING BEFORE YOU OPERATE THIS VEHICLE, READ 5RU-21668-00 THE OWNER’S MANUAL AND ALL LABELS. ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET, eye protection, and protective clothing.
INSTRUMENT AND CONTROL FUNCTIONS sidestand is moved down. be switched off, which may result in EAU10460 Main switch/steering lock loss of control or an accident. Make sure that the vehicle is stopped be- EAU10660 fore turning the key to “OFF” or “LOCK”.
INSTRUMENT AND CONTROL FUNCTIONS EAU11872 EAU36102 Tachometer Multi-function display EWA12311 WARNING Be sure to stop the vehicle before making any setting changes to the multi-function display. 1. V-belt replacement indicator “V-BELT” 2. Fuel level warning symbol “ ” 1. Tachometer 3.
INSTRUMENT AND CONTROL FUNCTIONS bol started flashing) fuel meter and fuel level warning sym- flashing, push the “RESET” button for a self-diagnosis device bol will start flashing, and the display at least one second. If you do not reset a clock will automatically change to the fuel re- the fuel reserve tripmeter manually, it an ambient temperature display...
This indicator flashes at the initial The oil change indicator may flash ber, and then have a Yamaha dealer 1000 km (600 mi), then at 5000 km when the engine is revved with the check the vehicle.
INSTRUMENT AND CONTROL FUNCTIONS age. onds switches the ambient temperature EAU12343 Handlebar switches display to the clock display. Clock mode Left NOTE: To set the clock: If the ambient temperature falls be- 1. Push the “SELECT” button and low –10 °C (14 °F), a lower tem- “RESET”...
INSTRUMENT AND CONTROL FUNCTIONS Right EAU12500 EAU12900 Horn switch “ ” Front brake lever Press this switch to sound the horn. EAU12660 Engine stop switch “ ” Set this switch to “ ” before starting the engine. Set this switch to “ ”...
INSTRUMENT AND CONTROL FUNCTIONS rear wheel, apply the rear brake le- EAU12950 EAU12962 Rear brake lever Rear brake lock lever ver first before moving the rear brake lock lever to the left. EWA12361 WARNING Never move the rear brake lock lever to the left while the vehicle is mov- ing, otherwise loss of control or an accident may result.
INSTRUMENT AND CONTROL FUNCTIONS move it. EAU13161 Fuel tank cap 3. Close the lid. To open the fuel tank cap EWA11120 1. Open the lid by sliding the lever WARNING forward, and then pull the lever up. Be sure that the fuel tank cap is properly installed and locked before riding the scooter.
10%. Gasohol UNLEADED GASOLINE ONLY containing methanol is not recom- Fuel tank capacity: 14.0 L (3.70 US gal) (3.08 Imp.gal) mended by Yamaha because it can cause damage to the fuel system or ve- ECA11400 hicle performance problems. CAUTION: Use only unleaded gasoline.
INSTRUMENT AND CONTROL FUNCTIONS EAU13440 EAU34140 Catalytic converter Seats This vehicle is equipped with a catalytic converter in the muffler. EWA10860 WARNING The exhaust system is hot after op- eration. Make sure that the exhaust system has cooled down before do- ing any maintenance work.
INSTRUMENT AND CONTROL FUNCTIONS To close the rider seat To install the passenger seat EAU34150 Adjusting the rider seat 1. Fold the rider seat down, and then 1. Insert the projections on the pas- push it down to lock it in place. senger seat into the holders as 2.
INSTRUMENT AND CONTROL FUNCTIONS EAU14491 Storage compartments Front storage compartment A To open the storage compartment when it is locked, insert the key in the lock, turn it counterclockwise, and then grasp the lock while pushing the button To open the storage compartment when it is unlocked, simply grasp the 1.
INSTRUMENT AND CONTROL FUNCTIONS this system regularly as described EAU15371 Ignition circuit cut-off system below and have a Yamaha dealer re- The ignition circuit cut-off system (com- pair it if it does not function proper- prising the sidestand switch and brake light switches) has the following func- tions.
Does the engine start? The sidestand switch may be defective. The scooter should not be ridden until checked by a Yamaha dealer. With the engine still off: 6. Move the sidestand up. 7. Keep the front or rear brake applied.
PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.
If necessary, add recommended brake ﬂuid to speciﬁed level. Check hydraulic system for leakage. Make sure that operation is smooth. Check cable free play. Throttle grip 6-23, 6-30 If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.
Make sure that all nuts, bolts and screws are properly tightened. Chassis fasteners — Tighten if necessary. Instruments, lights, signals Check operation. — and switches Correct if necessary. Check operation of ignition circuit cut-off system. Sidestand switch 3-14 If system is defective, have Yamaha dealer check vehicle.
OPERATION AND IMPORTANT RIDING POINTS EAU16760 EAU16780 EAU16791 Starting off Acceleration and deceleration Braking 1. Close the throttle completely. NOTE: 2. Apply both front and rear brakes Before starting off, allow the engine to simultaneously while gradually in- warm up. creasing the pressure.
OPERATION AND IMPORTANT RIDING POINTS Rear ing downhill can be very diffi- EAU16841 Engine break-in cult. There is never a more important period in the life of your engine than the period between 0 and 1600 km (1000 mi). For this reason, you should read the follow- ing material carefully.
Do not park on a slope or on soft period, immediately have a ground, otherwise the vehicle Yamaha dealer check the vehi- may overturn. cle. ECA10380 CAUTION: Never park in an area where there are fire hazards such as grass or other flammable materials.
Con- EAU17271 EAU17301 Safety is an obligation of the owner. Pe- PERIODIC MAINTENANCE sult a Yamaha dealer for proper riodic inspection, adjustment and lubri- PROPER PERIODIC MAINTENANCE maintenance intervals. cation will keep your vehicle in the...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU17501 NOTE: Owner’s tool kit If you do not have the tools or experi- ence required for a particular job, have a Yamaha dealer perform it for you. EWA10350 WARNING Modifications approved Yamaha may cause loss of perfor- mance and render the vehicle un- safe for use.
Check the air cut-off valve, reed valve, and hose for dam- √ 7 * Air induction system age. Replace any damaged parts. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU32183 General maintenance and lubrication chart INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months...
PERIODIC MAINTENANCE AND MINOR REPAIR INITIAL ODOMETER READINGS 600 mi 4000 mi 8000 mi 12000 mi 16000 mi 20000 mi ITEM ROUTINE (1000 km) (7000 km) (13000 km) (19000 km) (25000 km) (31000 km) 1 month 6 months 12 months 18 months 24 months 30 months...
Adjust headlight beam. * Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service. NOTE: From 24000 mi (37000 km) or 36 months, repeat the maintenance intervals starting from 8000 mi (13000 km) or 12 months.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU36370 NOTE: The air filters and V-belt filter need more frequent service if you are riding in unusually wet or dusty areas. Hydraulic brake service After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid levels and fill the reservoirs as required.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU18711 Removing installing cowlings and panels The cowlings and panels shown need to be removed to perform some of the maintenance jobs described in this chapter. Refer to this section each time a cowling or panel needs to be re- moved and installed.
PERIODIC MAINTENANCE AND MINOR REPAIR Cowlings C and D To remove one of the cowlings 1. Remove cowlings A and B. 2. Remove the passenger seat. (See page 3-11.) 3. Remove the grab bar by removing the grab bar bolts and collars. 1.
PERIODIC MAINTENANCE AND MINOR REPAIR 2. Install the screw access cover by 1. Left ﬂoorboard mat 1. Cowling E placing it in its original position. 2. Remove the cowling screws. To install the cowling 3. Install the grab bar by installing the 1.
PERIODIC MAINTENANCE AND MINOR REPAIR and then install the bolts. To install the panel EAU34290 Panel A Place the panel in the original position, To remove the panel and then install the screws. 1. Remove the bolts. Panel B To remove the panel Remove the screws, and then pull the 1.
Do not attempt to diagnose such problems yourself. Instead, have a Yamaha dealer check the vehicle. 1. Spark plug cap 2. Check the spark plug for electrode 4. Remove the spark plug as shown,...
PERIODIC MAINTENANCE AND MINOR REPAIR necessary. 3. Install the spark plug with the spark plug wrench, and then tight- Specified spark plug: en it to the specified torque. NGK/CR7E Tightening torque: To install the spark plug Spark plug: 1. Measure the spark plug gap with a 12.5 Nm (1.25 m·kgf, 9 ft·lbf) wire thickness gauge and, if nec- essary, adjust the gap to specifica-...
PERIODIC MAINTENANCE AND MINOR REPAIR again to check the oil level. EAU36110 EAU34181 Canister Engine filter NOTE: element The engine oil should be between the The engine oil level should be checked minimum and maximum level marks. before each ride. In addition, the oil must be changed and the oil filter ele- ment replaced at the intervals specified in the periodic maintenance and lubri-...
PERIODIC MAINTENANCE AND MINOR REPAIR To change the engine oil (with or without oil filter element replace- (×3) ment) 1. Start the engine, warm it up for several minutes, and then turn it off. 2. Place an oil pan under the engine to collect the used oil.
PERIODIC MAINTENANCE AND MINOR REPAIR Tightening torque: Recommended engine oil: Oil filter element cover bolt: See page 8-1. 10 Nm (1.0 m·kgf, 7.2 ft·lbf) Oil quantity: Without oil filter element replacement: NOTE: 1.50 L (1.59 US qt) (1.32 Imp.qt) Make sure that the O-rings are properly With oil filter element replacement: seated.
If any leakage is found, have a Yamaha dealer check and repair the scooter. In addition, the final transmis- sion oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart.
PERIODIC MAINTENANCE AND MINOR REPAIR EAU20070 EWA11310 Coolant WARNING The coolant level should be checked Make sure that no foreign mate- before each ride. In addition, the cool- rial enters the final transmission ant must be changed at the intervals case.
If water has been added to the coolant, have a Yamaha dealer check the antifreeze content of the coolant as soon as possible, otherwise the effectiveness of the coolant will be reduced.
PERIODIC MAINTENANCE AND MINOR REPAIR 7. Place the right floorboard mat in Left EAU34203 Air filter elements and check the original position. (×6) hoses and V-belt case air filter NOTE: element The radiator fan is automatically The air filter elements and the V-belt switched on or off according to the case air filter element should be ser- coolant temperature in the radia-...
PERIODIC MAINTENANCE AND MINOR REPAIR Left Left ECA12922 CAUTION: Make sure that each filter ele- ment is properly seated in its case. Always replace both air filter el- ements at the same time, other- wise poor engine performance or damage to the engine may re- sult.
PERIODIC MAINTENANCE AND MINOR REPAIR Cleaning the V-belt case air filter el- necessary. ement 7. Install the V-belt case air filter ele- (×4) 1. Remove cowling (See ment by installing the screws. page 6-8.) 8. Install the V-belt air filter case cov- 2.
To prevent this note the following points regarding the from occurring, the valve clearance specified tires. must be adjusted by a Yamaha dealer Tire air pressure The tire air pressure should be checked at the intervals specified in the periodic and, if necessary, adjusted before each maintenance and lubrication chart.
PERIODIC MAINTENANCE AND MINOR REPAIR YOUR VEHICLE. Make sure that the the sidewall is cracked, have a Yamaha Tire air pressure (measured on cold total weight of the cargo, rider, pas- dealer replace the tire immediately. tires): senger, and accessories (cowling, 0–90 kg (0–198 lb) :...
Size: for cracks, bends, warpage or 150/70-13M/C 64S Manufacturer/model: damage before each ride. If any IRC/MB67 damage is found, have a Yamaha DUNLOP/D305L dealer replace the wheel. Do not EWA10580 attempt even the smallest repair to WARNING the wheel. A deformed or cracked It is dangerous to ride with a wheel must be replaced.
There should be no free play at the trol the quality of accessories or brake lever ends. If there is free play, parts manufactured by other compa- have a Yamaha dealer inspect the nies, Yamaha cannot be held liable brake system. for any consequences caused by...
EWA10650 WARNING ified in the periodic maintenance and If proper adjustment cannot be ob- lubrication chart. tained as described, have a Yamaha EAU22420 dealer make this adjustment. Front brake pads 1. Adjusting nut 2. Rear brake lock lever cable length...
Before riding, check that the brake fluid EAU22580 Checking the brake fluid level peared, have a Yamaha dealer replace is above the minimum level mark and Front brake the brake pads as a set. replenish if necessary. A low brake fluid...
EAU23090 Changing the brake fluid Checking and lubricating the lower the boiling point of the fluid Have a Yamaha dealer change the cables and may result in vapor lock. brake fluid at the intervals specified in The operation of all control cables and...
PERIODIC MAINTENANCE AND MINOR REPAIR EAU23110 EAU23170 EAU23210 Checking and lubricating the Lubricating the front and rear Checking and lubricating the throttle grip and cable brake levers centerstand and sidestand The operation of the throttle grip should be checked before each ride. In addi- tion, the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart.
If the centerstand or sidestand does fork must be checked as follows at the not move up and down smoothly, intervals specified in the periodic main- have a Yamaha dealer check or re- tenance and lubrication chart. pair it. To check the condition...
To charge the battery dangerous since it contains sul- To charge a sealed-type (MF) Have a Yamaha dealer charge the bat- furic acid, which causes severe battery, a special (constant-volt- tery as soon as possible if it seems to burns.
EAU34232 Replacing the fuses sealed-type (MF) battery charg- The main fuse and the fuse box, which er, have a Yamaha dealer contains the fuses for the individual cir- charge your battery. cuits, are located behind cowling A. (See page 6-8.) If a fuse is blown, replace it as follows.
3. Turn the key to “ON” and turn on the electrical circuit in question to check if the device operates. 4. If the fuse immediately blows again, have a Yamaha dealer 6-35...
If a headlight bulb burns type of tail/brake light. 1. Place the scooter on the center- out, have a Yamaha dealer replace it If the tail/brake light does not come on, stand. and, if necessary, adjust the headlight have a Yamaha dealer check it.
PERIODIC MAINTENANCE AND MINOR REPAIR counterclockwise. EAU34260 Replacing a rear turn signal 7. To insert a new turn signal light light bulb bulb into the socket, push it in, and 1. Place the scooter on the center- then turn it clockwise until it stops. stand.
PERIODIC MAINTENANCE AND MINOR REPAIR 5. Insert a new bulb into the socket, EAU34270 Replacing the license plate push it in, and then turn it clock- light bulb wise until it stops. 1. Remove cowling (See 6. Install the socket (together with the page 6-8.) bulb) by turning it clockwise.
Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.
SCOOTER CARE AND STORAGE brush, but never apply such prod- contact with strong or abrasive EAU26090 Care ucts onto seals, gaskets and wheel cleaning products, solvent or While the open design of a scooter re- axles. Always rinse the dirt and de- thinner, fuel (gasoline), rust re- veals the attractiveness of the technol- greaser off with water.
SCOOTER CARE AND STORAGE scratched, use a quality plastic gine has cooled down. er to remove any remaining dirt. polishing compound after 5. Touch up minor paint damage ECA10790 CAUTION: washing. caused by stones, etc. Do not use warm water since it in- 6.
4. Perform the following steps to pro- ECA10820 NOTE: tect the cylinder, piston rings, etc. CAUTION: Consult a Yamaha dealer for advice on from corrosion. Storing the scooter in a poorly what products to use. a. Remove the spark plug cap ventilated room or covering it and spark plug.
SCOOTER CARE AND STORAGE [less than 0 °C (30 °F) or more EWA10950 WARNING than 30 °C (90 °F)]. For more in- To prevent damage or injury from formation on storing the battery, sparking, make sure to ground the see page 6-33. spark plug electrodes while turning NOTE: the engine over.
Record the key identification number, vehicle identification number and mod- el label information in the spaces pro- vided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehi- cle is stolen. KEY IDENTIFICATION NUMBER: 1.
The model label is affixed to the inside of the rear storage compartment. (See page 3-13.) Record the information on this label in the space provided. This in- formation will be needed when ordering spare parts from a Yamaha dealer.
CONSUMER INFORMATION EAU26580 Scooter noise regulation TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED: Federal law prohibits the following acts or the causing thereof: (1) The removal or rendering inoperative by any person other than for purposes of maintenance, repair, or replacement of any device or element of design incorporated into any new ve- hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or (2) the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person.
CONSUMER INFORMATION EAU26632 Maintenance record Copies of work orders and/or receipts for parts purchased and installed on your vehicle will be required to document that maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder that maintenance work is required.
CONSUMER INFORMATION Maintenance Date of Servicing dealer Mileage Remarks interval service name and address 32000 mi (49000 km) or 48 months 36000 mi (55000 km) or 54 months 40000 mi (61000 km) or 60 months...
This excellent Y.E.S. plan coverage is only available to dealer to see how comforting uninterrupted factory- Yamaha owners like you, and only while your Yamaha is still backed protection can be. within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
Yamaha Limited Warranty expires. A special note: If visiting your dealer isn’t convenient, contact Yamaha with your Primary ID number (your frame number). We’ll be happy to help you get the Y.E.S. coverage you need.
INDEX Front fork, checking......... 6-31 Fuel ............3-10 Acceleration and deceleration ....5-2 Rear brake lock lever ........ 3-8 Fuel tank cap..........3-9 Accessories and replacement parts ..6-26 Rear brake lock lever cable, Fuses, replacing ........6-34 Air filter elements and check hoses and adjusting ..........
INDEX Turn signal switch ........3-7 Valve clearance, adjusting ...... 6-23 Vehicle identification number ....9-1 Warranty, extended........9-8 Warranty, limited ........9-6 Wheel bearings, checking....... 6-32 Wheels ............ 6-25...
YAMAHA MOTOR CO., LTD. PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2004.7–1.7×1 !