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FRONT AND REAR BRAKES
EAS00598
ASSEMBLING
FRONT BRAKE MASTER CYLINDER
WARNING
S Before installation, all internal brake com-
ponents should be cleaned and lubricated
with clean or new brake fluid.
S Never use solvents on internal brake com-
ponents.
1. Install:
S brake master cylinder 1
NOTE:
S Install the brake master cylinder holder with
the "UP" mark facing up.
S Align the end of the brake master cylinder hold-
er with the punch mark a on the handlebar.
S First, tighten the upper bolt, then the lower bolt.
2. Install:
S copper washers (New) 1
S brake hose 1 2
S brake hose 2 3
S union bolt 4
WARNING
Proper brake hose routing is essential to in-
sure safe motorcycle operation. Refer to
"CABLE ROUTING".
CAUTION:
S When installing the brake hose 1 2 onto
the brake master cylinder, make sure that
the brake pipe touches the projection a as
shown. And install the paint mark b to-
ward the brake master cylinder side.
S Install the brake hose 2 3 at the same
angle as the brake hose 1 2 .
NOTE:
Turn the handlebar to the left and to the right to
make sure that the brake hose does not touch
other parts (e.g., wire harness, cables, leads).
Correct if necessary.
28
CHAS
AND
INSTALLING
Recommended brake fluid
DOT 4
Brake master cylinder bolt
10 Nm (1.0 mSkg)
Union bolt
30 Nm (3.0 mSkg)
THE
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