Yamaha YBR125ED 2005 Manuals

Manuals and User Guides for Yamaha YBR125ED 2005. We have 1 Yamaha YBR125ED 2005 manual available for free PDF download: Service Manual

Yamaha YBR125ED 2005 Service Manual

Yamaha YBR125ED 2005 Service Manual (316 pages)

Brand: Yamaha | Category: Motorcycle | Size: 10.52 MB

Table of Contents

Table of Contents

6
- How to Use this Manual
  4
- General Information
  5
- Periodic Checks and Adjustments
  5
  - Table of Contents
    6
- Specifications
  5
- Chapter 1 General Information
  8
- Vehicle Identification
  8
  - Vehicle Identification Number
    8
  - Model Label
    8
- Important Information
  9
- Checking the Connections
  11
- Special Tools
  12
Table of Contents

16
- Chapter 2 Specifications
  17
- General Specifications
  17
- Engine Specifications
  18
- Chassis Specifications
  26
- Electrical Specifications
  30
- Conversion Table
  32
- General Tightening Torque Specifications
  32
- Tightening Torques
  33
  - Engine Tightening Torques
    33
  - Chassis Tightening Torques
    35
- Lubrication Points and Lubricant Types
  37
  - Engine
    37
  - Chassis
    38
- Lubrication Diagrams
  39
- Cable Routing
  41
Chapter 3 Periodic Checks and Adjustments

52
Chapter 4 Chassis

102
- Chas
  102
  - Front Wheel and Brake Disc
    104
- Front Wheel
  105
- Checking the Front Wheel
  106
- Removing the Front Wheel
  106
- Checking the Brake Disc
  108
- Checking the Speedometer Gear Unit
  109
- Installing the Front Wheel
  109
- Rear Wheel, Brake Shoe Plate, and Rear Wheel Sprocket
  111
  - Rear Wheel
    111
  - Brake Shoe Plate and Rear Wheel Sprocket
    113
  - Removing the Rear Wheel
    115
  - Checking the Rear Wheel
    115
  - Checking the Rear Wheel Drive Hub
    116
  - Checking and Replacing the Rear Wheel Sprocket
    116
  - Checking the Brake
    117
  - Assembling the Brake Shoe Plate
    118
  - Installing the Rear Wheel and Rear Wheel Sprocket
    119
- Front Brake
  121
- Front Fork
  139
  - Removing the Front Fork Legs
    143
  - Disassembling the Front Fork Legs
    143
  - Checking the Front Fork Legs
    144
  - Assembling the Front Fork Legs
    145
  - Installing the Front Fork Legs
    148
- Handlebar
  149
  - Removing the Handlebar
    151
  - Checking the Handlebar
    151
  - Installing the Handlebar
    151
- Steering Head
  155
  - Headlight and Meter Assembly
    155
  - Lower Bracket
    157
  - Removing the Lower Bracket
    159
  - Checking the Steering Head
    159
  - Installing the Steering Head
    160
- Drive Chain and Drive Sprocket
  162
  - Removing the Drive Chain
    164
  - Checking the Drive Chain
    164
  - Installing the Drive Chain
    166
- Rear Shock Absorber Assemblies and Swingarm
  168
Chapter 5 Engine

174
- Eng
  174
- Engine Removal
  177
  - Muffler Assembly
    177
  - Cables, Leads, Hoses and Footrest
    178
  - Engine
    181
  - Installing the Engine
    182
- Cylinder Head
  183
- Rocker Arms and Camshaft
  192
- Valves and Valve Springs
  197
  - Removing the Valves
    198
  - Checking the Valves and Valve Guides
    199
  - Checking the Valve Seats
    201
  - Checking the Valve Springs
    203
  - Installing the Valves
    203
- Cylinder and Piston
  205
  - Removing the Cylinder and Piston
    206
  - Checking the Cylinder and Piston
    206
  - Checking the Piston Rings
    208
  - Checking the Piston Pin
    209
  - Installing the Piston and Cylinder
    209
- Clutch
  211
  - Clutch Cover
    211
  - Clutch
    212
  - Clutch Push Lever
    215
  - Removing the Clutch
    216
  - Checking the Friction Plates
    216
  - Checking the Clutch Plates
    217
  - Checking the Clutch Springs
    217
  - Checking the Clutch Housing
    218
  - Checking the Clutch Boss
    218
  - Checking the Pressure Plate
    218
  - Checking the Clutch Push Lever and Short Clutch Push Rod
    218
  - Checking the Primary Drive Gear and Primary Driven Gear
    219
  - Installing the Clutch
    219
- Shift Shaft and Stopper Lever
  223
  - Checking the Shift Shaft
    224
  - Checking the Stopper Lever
    224
  - Checking the Shift Drum Segment
    224
  - Installing the Shift Shaft and Shift Pedal
    224
- Kickstarter
  226
  - Checking the Kickstarter
    228
  - Installing the Kickstarter
    228
- Starter Clutch and A.C. Magneto Rotor
  229
  - Removing the A.C. Magneto Rotor
    232
  - Removing the Starter Clutch
    233
  - Checking the Pickup Coil/Stator Assembly
    233
  - Checking the Starter Clutch
    233
  - Installing the Starter Clutch
    234
  - Installing the A.C. Magneto Rotor
    235
- Oil Pump
  237
  - Checking the Oil Pump
    239
  - Checking the Oil Strainer
    239
  - Checking the Rotary Filter
    240
  - Assembling the Oil Pump
    240
  - Installing the Oil Pump
    241
  - Installing the Rotary Filter
    241
- Crankcase
  242
  - Crankcase Bearings
    244
  - Separating the Crankcase
    245
  - Checking the Crankcase
    245
  - Checking the Timing Chain and Timing Chain Guide
    246
  - Checking the Bearings and Oil Seals
    246
  - Assembling the Crankcase
    246
- Crankshaft
  249
  - Crankshaft and Balancer
    249
  - Removing the Crankshaft and Balancer
    250
  - Checking the Crankshaft
    251
  - Installing the Crankshaft and Balancer
    252
- Transmission
  253
  - Checking the Shift Forks
    256
  - Checking the Shift Drum
    256
  - Checking the Transmission
    256
  - Checking the Long Clutch Push Rod
    257
  - Assembling the Main Axle and Drive Axle
    258
  - Installing the Transmission
    258
Carb

260
- Carburetor
  261
- Chapter 6
  262
- Checking the Carburetor
  262
- Assembling the Carburetor
  263
- Installing the Carburetor
  265
- Measuring and Adjusting the Fuel Level
  265
- Checking the Fuel Cock
  266
- Air Induction System
  267
  - Air Injection
    267
  - Air Cut-Off Valve
    267
  - Air Induction System Diagrams
    268
  - Air Cut-Off Valve Assembly
    269
  - Checking the Air Induction System
    270
Elec

271
- Chapter 7 Electrical System
  272
- Electrical Components
  272
- Checking Switch Continuity
  273
- Checking the Bulbs and Bulb Sockets
  274
- Ignition System
  277
  - Circuit Diagram
    277
- Electric Starting System
  280
  - Circuit Diagram
    280
- Starter Motor
  283
  - Checking the Starter Motor
    285
- Charging System
  286
  - Circuit Diagram
    288
- Lighting System
  288
  - Checking the Lighting System
    290
- Signaling System
  294
  - Circuit Diagram
    294
- Carburetor Heating System
  301
  - Circuit Diagram
    301
Trbl Shtg

305
- Troubleshooting Trbl
  305
- Chapter 8 Troubleshooting
  307
- Starting Failures
  307
  - Engine
    307
  - Fuel System
    307
  - Electrical Systems
    308
- Incorrect Engine Idling Speed
  308
  - Engine
    308
  - Fuel System
    308
- Faulty Clutch
  309
  - Clutch Slips
    309
  - Clutch Drags
    309
- Faulty Gear Shifting
  309
  - Shifting Is Difficult
    309
  - Shift Pedal Does Not Move
    309
  - Jumps out of Gear
    309
- Poor Medium-And-High-Speed Performance
  309
  - Engine
    309
  - Fuel System
    309
- Faulty Front Fork Legs
  310
  - Leaking Oil
    310
  - Malfunction
    310
    
    Unstable Handling
    311
    
    Faulty Lighting or Signaling System
    312
- Overheating
  310
  - Engine
    310
  - Fuel System
    310
  - Chassis
    310
  - Electrical Systems
    310
- Poor Braking Performance
  310

Advertisement

Advertisement

Related Products

Yamaha Categories

Motorcycle Musical Instrument Electronic Keyboard Receiver Amplifier

More Yamaha Manuals