Procedure For Cleaning The Air Inlet Filter; Relief Valve Testing; Annual Maintenance And Inspection Schedule - FULTON Caliber Installation And Operation Manual

SECTION 4
CAL-IOM-2012-1220
5. Test the water ow switch by trying to restart boiler with system pump o .
The boiler should not operate.
6. If an air inlet lter is included with the boiler, inspect and clean lter of any
dust or lint. See Procedure for Cleaning the Air Inlet Filter.
7. Verify the water loop style traps in the exhaust venting system are ooded.

Procedure for Cleaning the Air Inlet Filter

The air lter is an optional part and does not come with every boiler.
Proceed as follows:
1. Remove the lter. The lter sits in a custom slot on the air inlet connection
to the boiler, accessible from rear of boiler.
2. Remove all debris and dirt from the lter using a non-corrosive soap and
water.
3. Return the lter to its original position in the slot.

Relief Valve Testing

The relief valve should be tested as per manufacturer instructions or every two
months by lifting the lever for 5 seconds and allowing the valve to snap shut.
Please see the manufacturer's recommendations on the relief valve tag.

Annual Maintenance and Inspection Schedule

Annual maintenance and inspection must be performed prior to each heating
season, and includes the following tasks which must be done by a factory trained
technician.
Observe the general operation of the unit to verify the following:
1. Stack temperature readings are in line with factory test re and regular
maintenance reports.
2. Boiler is lighting o reliably and quietly.
3. There are no unusual sounds coming from the burner or blower assembly.
4. It is considered good practice to remove and inspect the burner and
ignition assembly on an annual basis. Follow Procedure for Removing/
Cleaning Burner in this manual if there is evidence of foreign matter built
up on the burner or ignition assembly.
5. The heat exchanger must be inspected and cleaned, as needed. Follow the
Procedure for Cleaning Heat Exchanger in this manual.
Questions? Call (315) 298-5121, or visit us online at www.fulton.com
MAINTENANCE
!
WARNING
All information in this manual is for
reference and guidance purposes,
and does not substitute for required
professional training, conduct,
and strict adherence to applicable
jurisdictional/professional codes and
regulations.
Heat exchanger is heavy and may
cause injury if improperly handled.
Only trained and experienced
personnel should perform removal of
the heat exchanger.
Crystalline silica may be present
in components of this equipment.
Exposure to crystalline silica may
pose signi cant health hazards,
including but not limited to eye and
respiratory system damage. Per
the Centers for Disease Control and
Prevention (CDC) and Occupational
Safety and Health Administration
(OSHA), appropriate Personal
Protective Equipment must be worn
to minimize exposure to hazardous
substances. Refer to most current
guidelines o ered by the CDC and
OSHA for more information, including
Personal Protective Equipment
recommendations.
4
CAUTION
Use caution when using any cleaning
solutions. Refer to local regulations for
proper cleaning solution disposal.
Do not allow oil leaks, dust, or dirt to
accumulate around the boiler.
Hazard analysis should be performed
by end user to ensure safety of
employees/personnel.
Any damage to the burner or any
other aspect of the boiler because of
an air lter that was not cleaned and
maintained regularly will void the
warranty on the Caliber boiler.
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