Perform Pre-Start-Up Inspection; Fill And Purge The System; Sola Control Program Presets; Commission The Boiler - FULTON Caliber Installation And Operation Manual

OPERATION
!
WARNING
All information in this manual is for
reference and guidance purposes,
and does not substitute for required
professional training, conduct, and strict
adherence to applicable jurisdictional/
professional codes and regulations.
Failure to follow instructions may result
in a re or explosion, causing property
damage, personal injury, or loss of life.
Crystalline silica may be present in
components of this equipment. Exposure
to crystalline silica may pose signi cant
health hazards, including but not limited
to eye and respiratory system damage.
Per the Centers for Disease Control and
Prevention (CDC) and Occupational
Safety and Health Administration
(OSHA), appropriate Personal Protective
Equipment must be worn to minimize
exposure to hazardous substances. Refer
to most current guidelines o ered by the
CDC and OSHA for more information,
including Personal Protective Equipment
recommendations.
This boiler is equipped with an ignition
device, which automatically lights the
burner. Do not try to light the burner by
hand.
Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliances.
WHAT TO DO IF YOU SMELL GAS • Do not
try to light any appliance. • Do not touch
any electrical switch; do not use any phone
in your building. • Immediately call your
gas supplier from a neighbor's phone.
Follow the gas supplier's instructions. • If
you cannot reach your gas supplier, call
the re department. A quali ed installer,
service agency or the gas supplier, must
perform installation and service.
Do not use this boiler is any part has
been underwater. Immediately contact a
quali ed service technician.
3-2

Perform Pre-Start-Up Inspection

Prior to start-up, perform the following:
1. Smell all around the boiler area for gas. Be sure to smell next to the oor, as
some gas is heavier than air and will settle. If you smell gas:
» Do not try to light any appliance.
» Do not touch any electrical switch; do not use any phone in your
building.
» Immediately call your gas supplier from a neighbor's phone.
2. Ensure the boiler is located with the proper clearances as shown in the
Clearances and Serviceability section of this manual.
3. Ensure that relief valves have been properly piped to oor drains.
4. Ensure ue gas from the boiler is properly vented.
5. Ensure the water system has been ushed and is free of debris.
6. Ensure combustion air openings are not obstructed in any way and have
adequate capacity.
7. Ensure there are no ammable liquids, materials or hazardous fumes
present in the environment.
8. Ensure nothing was damaged or knocked loose during installation and/or
shipment, including main gas train and trim assembly.

Fill and Purge the System

Refer to Installation section of this manual for procedure. Attempting to start
the boiler prior to Fill and Purge may result in dry re, which can cause injury or
property damage, and is not covered by warranty.

SOLA Control Program Presets

The SOLA control (Figures 11) has been factory-programmed and requires no
alteration of program presets. Only factory-trained personnel should attempt to
alter password protected preset values.

Commission The Boiler

Adhere to the following when commissioning the boiler:
1. Verify with authorized personnel that the gas lines have been purged. Do
not proceed without veri cation.
2. Familiarize all personnel on all aspects of boiler use, safety, and contents
of this manual. This includes, but is not limited to, the use of the controls,
lighting, and shutdown procedures.
SECTION 3
CAL-IOM-2012-1220
© The Fulton Companies 2012