FULTON Caliber 500 Manuals

Manuals and User Guides for FULTON Caliber 500. We have 1 FULTON Caliber 500 manual available for free PDF download: Installation And Operation Manual

FULTON Caliber 500 Installation And Operation Manual

FULTON Caliber 500 Installation And Operation Manual (56 pages)

High Efficiency Hydronic Boilers 300,000 - 850,000 BTU/HR

Brand: FULTON | Category: Boiler | Size: 1.64 MB

Table of Contents

Operation Manual
1
Table of Contents
3
Introduction
5
Overview
6
Warnings & Cautions
6
Disclaimers and Local Codes
6
Installation
7
Product Overview
8
Placement & Rigging
9
Clearances and Serviceability
9
Install Boiler Trim
11
Install Water Piping
12
- Low Water Cut off
  13
Meet Water Chemistry Requirements
16
- Prevent Freezing
  17
- Prevent Oxygen Contamination
  17
- Eliminate System Air
  17
Fill the Boiler with Water
18
Install Gas Piping
19
Venting
20
Exhaust Venting
22
Condensate Drain Piping
24
Venting Terminations
25
- Wall Thimble Installation
  26
- Horizontal Vent Termination
  27
Electrical Connections
28
Operation
31
Perform Pre-Start-Up Inspection
32
Fill and Purge the System
32
SOLA Control Program Presets
32
Commission the Boiler
32
Test of Ignition Safety System
33
Perform Test of Low Water Cut O
33
Perform Test of Limit Controls
33
Perform Test of Low Gas Pressure Switch
34
Perform Test of High Gas Pressure Switch
34
Perform Test of Air Switch
34
Test of High Back Pressure Switch
34
Normal Operation of the Boiler
34
- Changing the Operating Set Point
  35
- Setting Combustion
  36
Shut down Procedures
37
SOLA Control Features
38
- Viewing the Flame Signal
  38
- Cycle and Run Hours Monitoring
  38
- Boiler Naming
  38
- Delta T Limit
  39
- Stack Limit
  39
- Lead/Lag Configuration
  39
- Modbus Configuration
  40
Maintenance
41
General
42
Daily Maintenance and Inspection Schedule
42
Weekly Maintenance and Inspection Schedule
42
Monthly Maintenance and Inspection Schedule
42
Procedure for Cleaning the Air Inlet Filter
43
Relief Valve Testing
43
Annual Maintenance and Inspection Schedule
43
- Examine the Venting System
  44
- Inspect Heating System for Other Problems
  44
Procedure for Removing/Cleaning the Burner
44
Procedure for Cleaning Heat Exchanger
45
After All Repairs and Maintenance
46
Troubleshooting
46
Warranty & Parts
49
Parts
50
Standard Warranty for Fulton Caliber Hydronic Boilers
51

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