Servicing - Falcon 1000 DF User's Manual & Installation And Servicing Instructions

Disconnect from electricity and gas before servicing. Check appliance is safe when you have finished.

Servicing

When servicing or replacing gas carrying components,
disconnect from the gas supply before commencing
operation.
Check the appliance is gas sound after completion of
service. When checking for gas leaks do not use washing
up liquid - this can corrode. Use a product specifi cally
manufactured for leak detection.
CAUTION: DO NOT USE A FLAME TO CHECK FOR
GAS LEAKS.
Do not use re-conditioned or unauthorised gas controls.
Disconnect from the electricity supply before commencing
servicing, particularly before removing any of the following:
- control panel, side panels, hotplate tray or any electrical
components or covers.
Before electrical re-connection, check that the appliance is
electrically safe.
Note - References to left handand right hand oven apply as
viewed from the front.
BEFORE SERVICING ANY GAS CARRYING
COMPONENTS. TURN OFF THE GAS SUPPLY.
1 To Remove the Hotplate
Disconnect the appliance from the electricity supply. Pull
the unit forward to gain access.
a) Remove the pan supports/hotplate accessories and
burner caps.
b) Remove the brass venturi in the centre of each
hotplate burner bezel.
c) Remove the bezel from the hotplate and disconnect
the spark ignition lead from the spark electrode.
d) Lift the hotplate at the front and disconnect the
hotplate earth lead. Lift the hotplate clear of the
appliance.
e) Replace in reverse order.
2 To Remove the Control Panel
Disconnect the appliance from the electricity supply.
a) Remove the pan supports/hotplate accessories and
burner caps.
b) Slacken the brass venturi at the centre of each burner.
c) Remove the control knobs from all taps.
d) Open the grill and right hand oven doors. Remove 3
fi xings on the top front and 3 fi xings on the control
panel underside.
e) Pull the control panel forward. Remove the
connections from the rear of the three neons.
Disconnect the earth lead and lift the panel clear of
the unit.
f) Replace all parts in reverse order.
g) When replacing any electrical connections refer to the
wiring diagram.
3 To Remove an Outer Side Panel
Disconnect the appliance from the electricity supply.
a) Remove the 3 screws from the side at the front edge
and the 3 screws at the rear of the cooker.
SERVICING - WARNING
b) Remove the panel by pulling it away from the unit.
c) Replace parts in reverse order.
4 To Remove an Oven or Grill Neon
Disconnect the appliance from the electricity supply.
a) Remove the control panel as detailed in Section 2
b) Remove the relevant neon connection and undo the
nut which secures the neon to the control panel.
c) Replace parts in reverse order. Ensure the
replacement neon functions correctly.
5 To Remove a Thermostat
Disconnect the appliance from the electricity supply.
a) Remove the hotplate as detailed in Section 1.
b) Remove the control panel as detailed in Section 2
c) Open the appropriate oven door and remove the oven
shelves.
d) Remove the screws holding the thermostat phial to
the top right hand side of the oven.
e) Pull the unit forward to gain access rear of the cooker.
Remove the screws holding the back panel.
f) Remove thermostat phial and capillary through back
of cooker, note correct capillary route.
g) Disconnect the thermostat wiring. Undo the fi xings
that secure the device to the mounting plate.
e) Fit the replacement and re-assemble in reverse order.
Ensure that the phial is clipped to the oven side,
positioned centrally between the clips. Check that the
thermostat functions correctly
6 To Replace a Grill Controller
Disconnect the appliance from the electricity supply.
a) Remove the hotplate as detailed in Section 1.
b) Remove the control panel as detailed in Section 2.
c) Disconnect the controller wiring. Undo the fi xings that
secure the device to the mounting plate.
d) Fit the replacement and re-assemble parts in reverse
order. Check that the replacement functions correctly.
7 To Remove an Oven Cut-Off Thermostat
Disconnect the appliance from the electricity supply.
a) Pull the unit forward to gain access to the cover box.
Undo the cover screws and lift clear.
b) The control is located on the earth plate beside the
oven element connections.
c) Disconnect the thermostat wiring. Undo the fi xings
that secure the thermostat to the earth plate and
remove.
d) Fit replacement control and re-assemble parts in
reverse order.
8 To Remove a Hotplate Tap
a) Remove the hotplate as detailed in Section 1.
b) Remove the control panel as detailed in Section 2.
c) Unplug the FSD lead from the rear of the tap. Undo
compression fi tting at the rear of the tap. Remove the
fi xings that secure the tap to the gas rail. Disconnect
the ignition switch wiring.
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