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GAS CHIEFTAIN RANGES
BOILING TABLES and OVENS
Installation and Servicing
Instructions
The appliance must be installed and serviced by a qualified person as stipulated by the Gas Safety
(Installation & Use) Regulations.
IMPORTANT
The installer must ensure that the installation of the appliance is in conformity with these instructions and
National Regulations in force at the time of installation. Particular attention MUST be paid to:
Gas Safety (Installation & Use) Regulations
Health and Safety at Work etc. Act
Local and National Building Regulations
Fire Precautions Act
The appliance has been CE-marked on the basis of compliance with the Gas Appliance Directive for the Countries,
Gas Types and Pressures as stated on the data plate.
WARNING: TO PREVENT SHOCKS, ALL APPLIANCES, WHETHER GAS OR ELECTRIC, MUST BE EARTHED.
On completion of the installation, these instructions should be left with the Engineer-in-Charge for reference during
servicing. Further to this, the Users Instructions should be handed over to the User, having had a demonstration of the
operation and cleaning of the Appliance.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND
COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY
RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
In order to obtain maximum performance from this unit we would recommend that a maintenance contract be
arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out adjustments and repairs. A
quotation will be given upon request to the contact numbers below.
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of unit life, dispose of appliance and any replacement
parts in a safe manner, via a licensed waste handler.
Units are designed to be dismantled easily and recycling of
all material is encouraged whenever practicable.
Falcon Foodservice Equipment
HEAD OFFICE AND WORKS
Wallace View, Hillfoots Road, Stirling, FK9 5PY, Scotland
SERVICELINE CONTACT
Phone: 01438 363 000
Fax: 01438 369 900
Detailed recommendations are contained in
Institute of Gas Engineers published documents:
IGE/UP1, IGE/UP/2
BS6173 and BS5440
T100628 Ref. 4
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Table of Contents
Related Manuals for Falcon G1006X O/T
Summary of Contents for Falcon G1006X O/T
- Page 1 Units are designed to be dismantled easily and recycling of all material is encouraged whenever practicable. Falcon Foodservice Equipment HEAD OFFICE AND WORKS Wallace View, Hillfoots Road, Stirling, FK9 5PY, Scotland...
- Page 2 IMPORTANT INFORMATION Warranty Policy Shortlist Warranty does not cover :- • Correcting faults caused by incorrect installation of a product. • Where an engineer cannot gain access to a site or a product. • Repeat commission visits. • Replacement of any parts where damage has been caused by misuse. •...
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Page 3: Section 1 - Installation
SECTION 1 – INSTALLATION UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER ARE NOT TO BE ADJUSTED BY THE INSTALLER. Warning – Take care when removing or installing cast components as they are heavy items Pan Supports – 12kg each Solid top Castings –... -
Page 4: Gas Supply
Water Supply No applicable to this appliance. Total Rated Heat Inputs – Natural Gas (I Btu/hr Individual Burner Heat Inputs – Natural Gas Model kW (nett) (gross) G1006X O/T 39.6 148,600 Configuration kW (nett) Btu/hr (gross) G1006BX S/T 19.6 73,500... -
Page 5: Gas Pressure
Minimum Heat Inputs – Natural (I H) and Propane (I Individual Burner Heat Inputs - Natural Gas Individual Burner Heat Inputs - Propane Gas Configuration kW (nett) Btu/hr (gross) Configuration kW (nett) Btu/hr (gross) Open Top 7,500 Open Top 7,500 Solid Top 15,000 Solid Top... - Page 6 Solid Top Check aeration shroud is located in position shown in Figure 3A. There should be no flame lift or light back. Flames should be blue although slight yellow tipping is acceptable for propane operation. Injector should be located centrally within burner venturi as detailed in Figure 3B.
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Page 7: Section 2 - Assembly And Commissioning
SECTION 2 – ASSEMBLY AND COMMISSIONING Positioning and Assembly 1. Position appliance level using feet adjusters. Each foot contains a hole to enable floor fixing if required. Appliances with castors must be installed in such a manner that takes into account manipulation and the restrictions on site. -
Page 8: Section 3 - Servicing And Conversion
SECTION 3 – SERVICING AND CONVERSION Important BEFORE ATTEMPTING ANY SERVICING, ENSURE THAT THE ISOLATING COCK IS TURNED OFF AND CANNOT BE INADVERTENTLY TURNED ON. AFTER ANY MAINTENANCE TASK, CHECK THE APPLIANCE TO ENSURE THAT IT PERFORMS CORRECTLY AND CARRY OUT ANY NECESSARY ADJUSTMENTS AS DETAILED IN SECTION 1. After carrying out any servicing or exchange of gas carrying components: ALWAYS CHECK FOR GAS TIGHTNESS Conversion... - Page 9 Burner and Injectors Note Burners and injectors should be cleaned periodically to maintain maximum performance. Burners are best cleaned with a wire brush and washed, drilled ports freed from blockage with a metal broach, and loose material being shaken out via the burner shank. Injectors are best cleaned with a wooden splinter or soft fuse wire, metal reamers may distort or increase the orifice size and must not be used.
- Page 10 c) Undo nut which secures thermocouple head to mounting bracket and withdraw. d) Replace in reverse order. Position thermocouple head as indicated in Figure 6. Ensure FFD nut is not over tightened. A quarter–turn past hand tight is sufficient to prevent fracture of electrical point. e) Replace all parts in reverse order.
- Page 11 e) Remove burner closest to thermocouple for clear access to thermocouple nut. Undo thermocouple nut at gas control tap. g) Remove thermocouple. h) Replace in reverse order. Oven piezo Unit Removal a) Open bottom front panel b) Remove fixings that secure piezo unit bracket to base plate. Partly withdraw piezo unit and pull igniter lead off.
- Page 12 Gas Taps and FFD 3.8.1 Replacement Taps for Open Top (G1006X / G1026X / G1060X / G1066X) and Solid Top Burners (G1006BX / G1026BX) a) Remove control panel as detailed in Section 3.2.4. b) Remove hob lift-off components. c) Undo inlet / outlet pipe compression nuts. d) Disconnect thermocouple nut.
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Page 13: Section 4 - Spare Parts
SECTION 4 – SPARE PARTS When ordering spare parts, ALWAYS quote appliance TYPE and SERIAL No. This information can be found on the data plate attached to the appliance. Adjustable foot 535400670 Twin bull control valve 537883008 Door spring 531880210 Twin bull pilot injector NG 535520019 Oven shelf...