Falcon G2102 C Installation And Servicing Instructions

Falcon G2102 C Installation And Servicing Instructions

Convection oven range
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G2102 C CONVECTION OVEN RANGE
G2112 C & G2112 C/2 CONVECTION
OVENS

INSTALLATION and SERVICING INSTRUCTIONS

These appliances must be installed and serviced by a competent person as stipulated by the Gas
Safety (Installation & Use) Regulations.
IMPORTANT
The installer must ensure that the installation of the appliance is in conformity with these instructions and
National Regulations in force at the time of installation. Particular attention MUST be paid to –
BS7671 I.E.E. Wiring Regulations
Electricity At Work Regulations
Gas Safety (Installation & Use) Regulations
Health And Safety At Work etc. Act
Local and National Building Regulations
Fire Precautions Act
The appliances have been CE-marked on the basis of compliance with the Gas Appliance Directive, EMC
and Low Voltage Directive for the Countries, Gas Types, Gas Pressures and voltages as stated on the
Data Plate.
WARNING - TO PREVENT SHOCKS, ALL APPLIANCES MUST BE EARTHED
On completion of the installation, these instructions should be left with the Engineer-in-Charge for reference
during servicing. Further to this, The Users Instructions should be handed over to the User, having had a
demonstration of the operation and cleaning of the appliance.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND
COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES
MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
In order to obtain maximum performance from this unit we would recommend that a Maintenance Contract
be arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out adjustments and
repairs. A quotation will be given upon request to the contact numbers below.
Falcon Foodservice Equipment
Head Office and Works
Wallace View, Hillfoots Road, Stirling, FK9 5PY, Scotland.
Serviceline
PHONE: 01438 363 000
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of unit life, dispose of appliance and any replacement parts in a safe manner,
via a licensed waste handler.
Units are designed to be dismantled easily and recycling of all material is encouraged
whenever practicable.
Detailed recommendations are contained in
Institute
Of Gas Engineers published documents:
IGE/ UP/ 1, IGE/ UP/ 2
BS6173 and BS5440
T100970 Ref.2

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Summary of Contents for Falcon G2102 C

  • Page 1: Installation And Servicing Instructions

    G2102 C CONVECTION OVEN RANGE G2112 C & G2112 C/2 CONVECTION OVENS INSTALLATION and SERVICING INSTRUCTIONS These appliances must be installed and serviced by a competent person as stipulated by the Gas Safety (Installation & Use) Regulations. IMPORTANT The installer must ensure that the installation of the appliance is in conformity with these instructions and National Regulations in force at the time of installation.
  • Page 2 Warranty Policy Shortlist Warranty does not cover:- Correcting faults caused by incorrect installation of a product. Where an engineer cannot gain access to a site or a product. Repeat commission visits. Replacement of any parts where damage has been caused by misuse. Engineer waiting time will be chargeable.
  • Page 3: Section 1 - Installation

    UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER ARE NOT TO BE ADJUSTED BY THE INSTALLER. MODEL NUMBERS, NETT WEIGHTS and DIMENSIONS WIDTH DEPTH HEIGHT WEIGHT MODEL G2102 C RANGE G2112 C 1310 OVEN ON STAND G2112 C/2 1465 DOUBLE TIER OVEN SITING All units, other than G2112 C oven on stand, must be installed on a non-combustible floor.
  • Page 4: Gas Supply

    The isolating cock must be easily accessible to the users of the appliance. Note The G2102 C open top range is supplied complete with the necessary pipework for linking oven and open top burner sections. The governor necessary for open top burners is incorporated in this pipework for Natural Gas operation.
  • Page 5 WATER SUPPLY Not applicable to these appliances. TOTAL GAS RATES - Natural I H and Propane Gas I Model kW (net) Btu/hr (gross) G2102 C 49.8 187,000 G2112 C 67,600 G2112 C/2 135,100 1.7.1 Individual Burner Ratings - Natural I...
  • Page 6: Section 2 - Assembly And Commissioning

    SECTION 2 - ASSEMBLY and COMMISSIONING 2. 1 ASSEMBLY 2.1.1 G2102 C Open Top Range Important: Before installation, ensure that no damage has occurred to the appliance or flexible power cord.
  • Page 7 4. Lift oven carefully upon stand and ensure mounting brackets are secured to oven base, lined up with the leg top brackets. Secure oven to stand using M6 fixings through holes indicated in Figure 1. 5. Manoeuvre oven and stand into desired location and level by turning lower part of the feet. 6.
  • Page 8 Figure 2 2.1.5 Assembly of Splash Plate and Plate Shelf (G2102 C Only) Fit as per instructions supplied with kit. CONNECTION TO A GAS SUPPLY The gas supply piping and connection to unit must be installed in accordance with the various regulations listed on front page of this document.
  • Page 9 2.5.2 Ovens FIRST ENSURE ELECTRICITY SUPPLY TO APPLIANCE IS OFF. Remove oven control panel as detailed in Section 3.2.1 and draw panel forward on its slides. Remove burner grille (4 screws). Connect pressure gauge to outlet test point immediately below multifunctional gas control. Note that inlet and outlet points are provided on multifunctional control also.
  • Page 10: Instruction To User

    2.5.4 Multifunctional Gas Control - Description. Access to control is gained upon withdrawal of control panel. Refer to Section 3.2.1. This is a two stage multifunctional control for controlling the oven. When supplied fitted in appliance, this component is factory set and should not require adjustment. The following adjusters are available: a) Two test points are provided for measuring inlet and outlet pressures as detailed in Figure 3.
  • Page 11: Section 3 - Servicing And Conversion

    ENGINEER. GAS CONVERSION CHECK LIST For conversion to NATURAL GAS, add correct external governor for G2102 C hob and set the burner pressure on Open Top Gas Tap manifold. Refer to Section 2.5.1. For conversion to PROPANE GAS, remove external governor from G2102 C hob gas circuit.
  • Page 12: Gas Controls

    Set adjustment of replacement valve as detailed in Section 2.5.2. 3.3.2 To Remove Open Top Gas Taps (G2102 C only) Remove hob control panel and hob. Refer to Sections 3.2.2 and 3.2.3. Remove thermocouple connection from FFD section of tap.
  • Page 13 15mm radius, and ensure that connections are soundly made taking care not to over-tighten valve nut. (Finger tight + quarter turn). 3.4.2 Open Top Thermocouple (G2102 C only) Remove hob as detailed in Section 3.2.3.
  • Page 14: Oven Door Switch

    3.7.2 Open Top Burner – Injector Assembly (G2102 C only) To Remove Remove lift-off hob components as detailed in Section 3.2.3. Undo gas supply pipe compression fitting and screws securing injector assembly. Remove burner injector assembly. Replace in reverse order.
  • Page 15: Oven Light Push Button

    3.12 OVEN FAN This is removed from inside oven compartment, as follows: Remove oven grid shelves and any loose items. Remove oven chamber back panel as detailed in Section 3.2.4. Remove fixings around fan back panel insert. Remove nuts from studs around inner periphery and break seal around the edge. Using two handles, pull fan assembly forward onto base of oven.
  • Page 16: Oven Thermostat

    3.17 OVEN THERMOSTAT Open oven control panel as detailed in Section 3.2.1. Pull electrical connections off at rear and control knob from front. Undo control panel fixings. Remove RH outer side panel from appliance as detailed in Section 3.2.5. Slacken clip(s) which retains capillary tube to inside wall of controls compartment.
  • Page 17: Safety Thermostat Removal

    3.22 SAFETY THERMOSTAT REMOVAL Open oven control panel as detailed in Section 3.2.1. Remove RH outer side panel from appliance as detailed in Section 3.2.5. Pull electrical connections off thermostat. Slacken clip(s) which retain capillary tube to inside wall of controls compartment. Undo nut which holds safety stat body to bracket and remove from bracket.
  • Page 18: Section 4 - Spares

    SECTION 4 – SPARES When ordering any spare parts always quote the appliance type and serial number. This information will be found on the data plate attached to the oven front frame at the side of the oven control compartment or on data plate at rear of appliance.

This manual is also suitable for:

G2112 c/2G2112 c

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