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INTRODUCTION
Thank
you for purchasing
a Honda
engine.
We want to help you to
get the best results
from your
new engine
and to operate
it safely.
This manual
contains
information
on how to do that;
please
read it
carefully
before
operating
the engine,
if a problem
should
arise, or
if you have any questions
about
your engine,
consult
an
authorized
Honda
servicing
dealer
All information
in this publication
is based on the latest product
information
available
at the time of printing..
Honda
Motor
Co.., Ltd..
reserves
the right to make changes
at any time without
notice and
without
incurring
any obligation..
No part of this publication
may
be reproduced
without
written
permission..
This manual should be considered a permanent part of the engine
and should remain with the engine if resold+
Review
the instructions
provided
with the equipment
powered
by
this engine
for any additional
information
regarding
engine
star[up,
shutdown,
operation,
adjustments
or any special
maintenance
instructions,,
United
States, Puerto
Rico, and U,S+ Virgin
Islands:
We suggest
you read the warranty
policy
to fully
understand
its
coverage
and your responsibilities
of ownership..
The warranty
policy
is a separate
document
that should
have been given to you
by your dealer..
SAFETY MESSAGES
Your safety and the safety of others
are very important,.
We have
provided
important
safety messages
in this manual
and on the
engine°
Please read these messages
carefully.,
A safety message alerts you to potential hazards that could hurt
you or others° Each safety message is preceded by a safety alert
symbol _
and one of three words, DANGER, WARNING, or
CAUTION°
These signal words mean:
You WILL be KILLED or SERIOUSLY
HURT if you don't follow instructions°
You CAN be KtLLED or SERIOUSLY
HURT if you don't follow instructions,
You CAN be HURT if you don't follow
instructions.
Each message
tells you what the hazard
is, what can happen,
and
what you can do to avoid
or reduce
injury.
DAMAGE PREVENTION MESSAGES
You will also see other important
messages
that are preceded
by
the word
NOTICE,
This word
means:
{ NOTICE
+1 Your engine
or other
property
can be damaged
if you
don't
follow
instructions,.
The purpose
of these messages
is to help prevent
damage
to your
engine,
other property,
or the environment.
OWNER'S
MANUAL
MANUEL
DE L'UTILISATEUR
MANUAL
DEL PROPIETARIO
GCV520 ,:GCV530: ,GXV520:.GXV530:
The engine exhaust from this product
contains chemicals known to the State of
California to cause cancer, birth defects
or other reproductive harm,,
CONTENTS
INTRODUCTION
........................
1
SAFETY
MESSAGES
.................
1
SAFETY
IN FOR MATION
........... 2
SAFETY
LABEL LOCATION
...... 2
COMPONENT
& CONTROL
LOCATION
..............................................
2
FEATURES ........................................................
3
BEFORE OPERATION
CHECKS ...................................................
3
OPERATIO N ..............................................
4
SAFE OPERATING
PRECAUTIONS
.................................
4
STARTING
THE ENGINE
.............
4
STOPPING
THE ENGINE
........... 5
SETTING
ENGINE SPEED ......... 5
SERVICING
YOUR ENGINE ...... 6
THE IMPORTANCE
OF
MA! NTE NAN CE ..................................
6
MAINTENANCE
SAFETY ............
6
SAFETY PRECAUTIONS
..........6
MAINTENANCE
SCHEDULE
...................................................
6
REFUELING
................................ 7
ENGINE
OIL .............................................
7
Recommended
Oil ....................
7
Oil Level Check
...........
*,
............
7
Oil Change .................................. 8
OIL FILTER ...............................
8
AIR CLEANER ...........................
9
Inspection
.................................... 9
Cleaning
.............................
9
{_ 2005 Honda
Motor
Co°, Ltd° -A!l
Rights Reserved
GCV520R GCV53OR GXV53OR GCV520U GCV530U GXV520U GXV530U
37Z5ZS03
0OX37-Z5Z-6030
ENGUSH
FUEL FILTER ......................................
10
COOLING
SYSTEM ..........................
10
SPARK PLUG ......................................
t0
SPARK ARRESTER
.................... 11
HELPFUL
TIPS &
SUGGESTIONS
....................................
_I
STORING
YOUR ENGINE.,.. t 1
TRANSPORTING
........................ 12
TAKING
CARE OF
UNEXPECTED
PROBLEMS
........ t 3
TECHNICAL
& CONSUMER
INFORMATION
............................
13
Serial
Number
Location
......... 1 3
Battery
Connections
for
Electric
Starter
........................ 14
Remote
Control
Linkage ....... 14
Carburetor
Modifications
for
High Altitude
Operation
...... 15
Emission
Control
System
information
..........................
15
Air Index ..............................................
16
Specifications
............................ 1 6
Tuneup
Specifications
......... 17
Quick Reference
Information
.............................. 17
Wiring
Diagrams
.................
17
CONSUMER
INFORMATION.+19
DISTRIBUTOR/DEALER
LOCATOR
INFORMATION
.+19
CUSTOMER
SERVICE
INFORMATION
........................... 19

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  • Page 1

    CUSTOMER SERVICE engine, other property, or the environment. Inspection ........9 INFORMATION ......19 Cleaning ......{_ 2005 Honda Motor Co°, Ltd° -A!l Rights Reserved GCV520R GCV53OR GXV53OR GCV520U GCV530U GXV520U GXV530U 37Z5ZS03 0OX37-Z5Z-6030 ENGUSH...

  • Page 2: In For Mation

    OIL PRESSURE SWITCH FUEL FILTER injury. Read it carefully. (applicable types) If the label comes off or becomes hard to read, contact your Honda OIL RLTER OIL DRAIN BOLT dealer for replacement. {applicable types) STARTER GRIP RECOIL STARTER (applicable types)

  • Page 3

    Honda servicing dealers., Check the General Condition of the Engine 1, Look around and underneath the engine for signs of oil or gasoline leaks.

  • Page 4: The Engine

    OPERATION DUAL LEVER TYPE: To start a cold engine, move the choke lever to the CLOSED SAFE OPERATING PRECAUTIONS position and move the throttle lever away from the MIN,. position, about 1/3 of the way toward the MAX° position, Before operating the engine for the first time,...

  • Page 5: Engine Speed

    5oSINGLE LEVER TYPE: STOPPING THE ENGINE If the control lever has been moved to the CHOKE position start the engine, gradually move it to the MIN. position as the To stop the engine in an emergency, simply turn the engine switch engine warms...

  • Page 6: Your Engine

    To ensure the best quality and reliability, use only new Honda Improper maintenance, or failure to correct Genuine parts or their equivalents for repair and replacement°...

  • Page 7

    REFUELING ENGINE OIL Recommended Fuel Oil is a major factor affecting performance and service life, Use Unleaded gasoline 4-stroke automotive detergent oil, Pump octane [ating 86 or higher Recommended Except U S, 1- Research octane rating 91 or higher U,S, Use 4-stroke motor oil that...

  • Page 8: Oil Change

    OIL DRAIN BOLT OIL RLLER CAPtDIPSTICK 4. Install the oil filler cap/dipstick securely. Use only a Honda Genuine oil filter or a filter of equivalent quafity specified for your model Using...

  • Page 9

    AIR CLEANER 5. Clean the air filter elements if they are to be reused. A dirty air cleaner will restrict air flow to the carburetor, redttcing Paper air filter element: Tap the filter element several times on a engine performance,, if you operate the engine in very dusty areas,...

  • Page 10: System

    Check the fuel filter for water accumulation or sediment. if the fuel filter is found with excessive water accumulation The recommended spark plugs have the correct heat range for sediment, take the engine to your authorized Honda servicing normal engine operating temperatures. dealer.,...

  • Page 11

    In some areas, it is illegal to operate an engine without a spark arrester., Check _ocal laws and Storage Preparation regulations. A spark arrestor is available from authorized Honda Proper storage preparation is essential for keeping your engine servicing dealers. trouble-free and looking good.

  • Page 12

    Draining the Fuel Tank and Carburetor Storage Precautions If your engine will be stored with gasoline in the fuel tank and carburetor, it is important to reduce the hazard of gasoline vapor ignition. Select a well-ventilated storage area away from Gasoline is highly flammable...

  • Page 13: Number Location 1

    Date Purchased: MAX. position. Fuel filter &Take engine to Replace or repair an authorized restricted, faulty components Honda carburetor as necessary. servicing malfunction, dealer, or refer ignition to shop malfunction, manual. valves stuck, etc, ENGINE LACKS...

  • Page 14: Control Linkage

    Battery Connections for Electric Starter Remote Control Linkage The throttle and choke control levers are provided with holes for GCV520 12 V-30 optional cable attachment° GXV520 GCV530 12 V-30 The following illustrations show installation examples for a solid GXV530 wire cable° Do not use a braided wire cable,, Be careful not to connect...

  • Page 15

    High altitude performance can be improved by specific modifications to the carburetor. If you always operate your engine Honda utilizes appropriate air/fuel ratios and other emissions at altitudes above 1,500 meters (5,000 feet), have your servicing control systems...

  • Page 16

    California), and Canadian emission Length x Width × (18,0 X 't6.8 X 13.0 in) regulations, We recommend the use of Honda Genuine parts Height whenever you have maintenance done. These original-design Dry mass [weight] 30.5 k9 (67,2 Ibs)

  • Page 17: Specifications

    Refer to page l& (0.028-0.031 Idle speed 1,400 -_2o°_o ! See your Valve clearance IN: &10 -± 004 mm I authorized EX: 0.15 -± 0.04 mm Honda dealer (cold) Other No other adjustments needed, specifications Quick Reference Information Fuel Unleaded gasoline (Refer to pa£e 7)

  • Page 18

    With 18A Charge coil .... a,.--_'_l_" i L_i _";'r_t L _l .."..;::::::_;:.Y;L.. I71_._-_L"TT 173q _';LLLL_J I ¢0_ : : : _""t BI Black Br Brown .._- ..r_-' Yellow Orange Green Lg Light green Pink White Gr Gray -,-,--, ..

  • Page 19: Information

    (416) 287-4776 Locai Toronto dialing area Australia: For European Area: visit our website: http:#www, honda*engines-eu.com Honda Australia Motorcycle and Power Equipment Pty.,Ltd_ 1954-- 1956 Hume Highway Campbellfield Victoria 3061 CUSTOMER SERVICE INFORMATION Telephone: (03) 9270 1111...

  • Page 20

    Power of Dreams...

  • Page 21

    INTRODUCTION Nous vous remereions d'avoir port6 votre choi× sur un moteur Honda+ Nous d_sirens vous aider _ faire la meilleur usage de votre nouveau moteur et ,_ l'utiliser en s_curite, Vous trouverez dans ce manuel des informations sur ta maniere d'y parvenir; veuitlez te lire attentivement...

  • Page 22

    La fire attentivement. RLTRE A HUILE BOULON DE VIDANGE D'HUILE Si I'_tiquette se d_colfe ou devient illisible, s'adresser au concessionnaire {types applicables) Honda pour son rempiacement POIGNEE DE DEMARREUR DEMARREUR A LANCEUR {types applic_bles) epplicables| _,,,,, ,,_1_ WARNING RLTRE A AIR I D_..l_nin...

  • Page 23

    1oV_rifler s'il n'y a pas de traces de fuites d'huile ou d'essence autour ou sous le moteur, un concess}onnaire Honda agr_&, 2., En[ever toute salet# ou debris excessifa, tout particulierement autour sitencieu×...

  • Page 24

    UTILISATION TYPE A LEVIER DOUBLE: Pour mettre en marche un moteur froid, placer le levier de starter sur Ia CONSIGNES DE SECURITE D'UTILISATION position FERME et d_placer te levier des gaz depuis la position M1N jusqu'& environ 1/3 du chemin vers la position MAX.. Avant d'utiliser fe moteur...

  • Page 25

    5. TYPE A LEVER SIMPLE: ARRET DU MOTEUR Si Fon a plac6 le levier de commande sur la position STARTER pour maitre le moteur en marche, le ramener progressivement sur ta position Pour arr#.ter le moteur en cas d'urgence, placer simplement I'interrupteur MfN°...

  • Page 26

    Taujours observer los proct_dures et precautions de ce frequence d'entretien, manuel., Confier l'entretien de cos points au concessionnaire Honda a mains qua I'on ne dispose des outils appropries et ne suit m_-caniquement CONSIGNES DE SECURITE competent. Pour tes procOdures d'entretien,...

  • Page 27

    PLEIN DE CARBURANT HUILE MOTEUR Carburant recommand_ L'huile est un facteur determinant pour ia performance et la dur6e Essence sans p]omb service. Utiliser une huile automobile 4 temps d_tergente Etats-Unis indice d'octane pompe d°au mains 86 Sauf Etats-Unis tndice d'octane recherche d'au mains 91 Huile recommand_e Indice d'octane pompe d'au mains 86...

  • Page 28

    {AV=S I BOULON DE VIDANGE JAUGE/BOUCHONDE D'HUILE RENIPLISSAGE D'HUILE tV'utiliser qu'un fittre D huite Honda Genuine ou un fi/tre de qualiti 4, Remettre la jauge!bouchon de remplissage d'huile correctement 6quivafente prescrit pour ce mod6fe L 'utitisation d'un filtre incorrect ou pjace,...

  • Page 29

    FILTRE AAIR 5+ Nettoyer les elements du fiftre a air s'ils doivent 6tre reutilis_s. Un filtre _ air sale restreint le passage d'air vers le carburateur et r6duit Etement filtrant en papier: Tapoter doucement I'_lement filtrant ainsi les performances du moteur+ Si ]'on utilise le moteur dans des...

  • Page 30

    Honda agr_&. Des bougies incorrectes peuvent provoquer des dommages au moteur. Pour que ies performances soient bonnes, les bougies...

  • Page 31

    Iocale_ Un pare-_tinceltes est en vente chez les moteur en bon _tat de fonctionnement et lui conserver son bel aspect coneessionnaires Honda agr*_s. operations suivantes contribueront _ empecher que la rouille et la corrosion n'affectent le fonctionnement...

  • Page 32

    Vidange du r_servoir de carburant et du carburateur Pr6cautions de remisage Si I'on remise te moteur avec de I'essence dans le reservoir de carburant le carburateur, il est important de r_duire les risques d'inflammation vapeurs d'essence. Choisir une zone de remisage bien a_r6e !oin de tout L'essence est tr_s inflammable...

  • Page 33

    MAX. 5, Porter ]e moteur Filtre _ carburant Remplacer ou r_parer chez un obstru_, anomalie tes pi_ces d6fectueuses concessionnaire carburateur. si n6cessaire, Honda agrOO ou anomalie d'allumage, consulter soupapes gripp_es. manuel d'atelier, etc. LE MOTEUR Cause possible Rem&de MANQUE PUISSANCE V r fier l efi.re...

  • Page 34

    Raccordements de la batterie pour le d_marreur _iectrique Tringlerie de commando b distance Batterie recommandbe Les leviers des gazet de starter comportent des orifices pour la fixation GCV520 12 V-30 d'un c&ble en option, GXV520 GCV530 12 V-30 Les illustrations suivantes pr_sentent des exemples...

  • Page 35

    On peut amr_liorer [es performances en haute altitude an effectuant certaines modifications sur te carburateur, S} Yon uti_ise toujours te moteur Honda utilise des proportions air/carburant appropri_es et d'autres des altitudes supbrieures _ t 500 mbtres+ demande_ au concessionnaire systbmes...

  • Page 36

    Caract_ristiques Pi_ces de rechange Les systbmes antipoIIution du moteur Honda ont et_ con{;us, fabriqu_s GCV520/GXV520 (Type QEAq) homoIogu_s conform_ment _ la r_gfementation sur la pollution de I'EPA 458 _ 427 X 331mm Longueur x Largeur × (agence de protection de l'environnement),...

  • Page 37

    Br Marron .Jeu aux soupapes ADM: 0,10 _+0.04 mm concessionnaire Jaune Orange ..1_froid ! ..ECH: 0,!5 _ 0,g4 mm ..Honda agre6 Bu Bleu Lb Bleu clair Autres Aucun autre r6glage n6cessaire Vert Lg Vert clair caract6ristiques Rouge...

  • Page 38

    W Blanc Gr Gris {A) FUSIBLE P tlNCIPALt2S A} _,B)CONTACTEUR D'ARR£T MOTEUR (C) MASSE DU MOTEUR i(N) (D) TEMOIN DE CHARGE (E) SOLENOIDE1_ DECARBURANT {F) SATARTER MOTOR (.G) B A'TTER_E (H) BOBINEDECHARGE18A (I) BOB_NE D'ALLUMAGE N=2 (J) BOUGIE D'ALLUMAGE (K) BOBINE D'ALLUMAGE N_ I (L) BOUGIE D'ALLUMAGE...

  • Page 39

    Web: www,,honda,ca Australie: Pour la zone europ6enne: Honda Australia Motorcycle and Power Equipment Pty, Ltd, rendez-vous sur notre site Web: http:/iwww.honda-engines-eu, 1954_ 1956 Hume Highway Campbellfield Victoria 3061 T#lephone: (03) 9270 t 111 INFORMATtONS D'ENTRETIEN POUR LE CLIENT...

  • Page 40: Table Of Contents

    Toda la informaciOn de esta publicaci6n se basa en la informaci6n reciente disponible en el momento de la impresiOm Honda Motor Co,., Ltd. GCV520.GCV530 • GXV520. GXV530 se reserva el derecho a efectuar cambios en cualquier momento sin previo aviso y sin incurrir en ningOn tipo de obligaciOn, No se permite la...

  • Page 41

    (tipos eplicab|esl RLTRO DE ACEITE su conces+onario Honda,, PERNO DE DRENAJE DE ACEITE [tipos apl_cables) EMPUF_ADURA DEL MOTOR BE ARRANQUE ARRANCADOR DE RETROCESO (tipes aplicables) {tipos aplicables] A WARNING...

  • Page 42

    Honda autorizado,, I. Mire en torno al motor y debajo del mismo para ver si hay indicios de fugas de aceite o de gasotina, 2o Extraiga el polvo o la suciedad e×cesiva, especialmente en torno al...

  • Page 43: Arranoue Del Motor

    OPERACION TIPO DE PALANCA DOBLE: Pare poner en mercha un motor frio. mueva la patanca PRECAUCIONES DE SEGURtDAD DURANTE LA OPERACI(3N estranguladar a la posici6n CLOSED y aleie la palanca del acererador ta posici6n MIN, aproximadamente a 1/3 parte del recorrido hacia Antes de ponar...

  • Page 44: Para Funcionar A Gran Aftitud

    PARADA DELMOTOR 5 TtPO DE PALANCA SENCILLA: Si se ha movido la palanca de centre! a la posici6n CHOKE para arrancar el motor, mu6vala graduatmente a ta posic]6n MIN. a medida qua se va Para parar el motor en un case de emergencia, simplemente gire calentando el motor.

  • Page 45: Correr_ El Peligro De Muerte O De

    Efect_lelo s {:ads intervals ineicado ulilrzeciOn rues realizadas per profesionales y normalmente las Ileva a cabs un mecimieo pagina dO me_o_ O dO 13_ta_ US de Honda u otro mec_inico cuatificado. fur_cionamiento, Io r_ue primers hers8 hof_S hera,. a#onlezca, heros El programa de mantenimiento...

  • Page 46: Para Repostar

    PARA REPOSTAR ACEITE DE MOTOR Combustible recomendado El aceite as un factor muy importante que afecta el rendimiento y la vide Gasolina sin plomo de servicio. Empfee aceite detergente pare autom6viles de 4 tiempos,. EE.UU, Valor de octanes de bomba de 86 o m,_s alto Aceite recomendado Excepto EEUU.

  • Page 47: F1ltro De Aceite

    4, fnstale con seguridad la tapa de relleno/varilla de medicion de] nivel errdneo, o de un filtro qua no sea Honda cuya calidad no sea equivalente, de aceita,, puede causar dafios en el motor, 4oEnrosque a mano el nuevo filtro de ace+te hasta qua el sello se ponga en...

  • Page 48: Limpieza

    FILTRO DE A[RE 5.. Limpie los elementos del filtro de aire si debe volver a utilizados. Un filtro de aire sucio restringir_ el flujo de aire al carburador, reduciendo Elemento de papel del filtro de aire: Golpee varias veces el elemento dot el rendimiento del motor_ Si utiliza el motor en lugares muy polvorientos, fittro contra una superflcie dura para sacar ta suciedad, o sople aire...

  • Page 49: Filtro De Combustible

    IIeve el motor a un concesionario de servicio Honda 11 AVISO autorizado, Las bujfas incorrectas pueden causar dat_os en el motor. Para obtener un buen rendimiento, el huelgo de los electrodos de las bujias deber_ set correcto y no deber_ haber carbonilla acumulada.

  • Page 50: Deutilidad

    Los concesionarios mantener el motor exento de problemas y con buena apariencia exterior. de servieio autorizados Honda tienen disponib_es parachispas. Los pesos siguientes ayudar,')n a evitar qua la oxidaciOn y la corrosion El servicio del parachispas debe realizarse cada 100 horas pare qua pueda...

  • Page 51: Transporte

    Drenaje del dep6sito de combustible y del carburador Precauciones para el a|macenaje Si el motor debe almacenarse con gasolina en el deposito de combustible y en el carburador, es importante redueir el peligro de que se enciendan los gases de la gasolinao Seteccione un lugar de almacenaje...

  • Page 52: Cuidados Para Problemas

    5, Lleve el motor a un Fiitro de combustible Reemptace o repare concesionario restringido, los componentes funcionamiento del defectuosos como servicio sutofizado earburador, real sea necesario Honda, o eonsulte funcionamiento el manual de taller encendido, v_lvulas a_arrotadas, etc_ LE FALTA POTENCIA Correccibn Causa posible MOTOR...

  • Page 53: Conexiones De La Bateda Pare El Motor De Arranque Etectrico

    Enlace de control remote Conexiones de la bateria para el motor de arranque el_ctrico Bateria recomendada Las palancas de control del acelerador y del estrangulador est_n provistas GCV520 12 V- 30 Ah de orificios para la instalaci6n del cable opcional, GXV520 GCV530 12 V-30...

  • Page 54: Modificaciones

    Et funeionamiento a altitudes de manes de I, 500 metros con el rnantener las emisiones de escape del motor Honda dentro de io estipulado per ]as normas sobre ]as emisiones de escape. carburador modificado puede causer sobrecafentamiento...

  • Page 55

    Especiflcaciones Repuestos Los sistemas de control de fas emisiones de escape de su motor Honda hart side diseSados, fabricados y certificados pars conformar GCV520/GXV520 {Tipo QEA-lJ regulaciones de las emisiones de escape estipuladas per EPA. California Longitud x Anchura 458 '.-: 427 x 331 mm...

  • Page 56: Especificaciones

    Consutte a su Holgura de v_lvulas ADMISII3N: 0, t0 - 0,04 mm concesionario BI Negro Br Marrdn ten fr[o) ESCAPE: 0,15 4_ 0,04 mm Honda autorizado Amarillo O Naranja Otras se requiere ningun otto ajuste. Bu Azul Lb Azul clare...

  • Page 57

    b obina de carga de 18A Verde Lg Ve_dectato Rojo Rosa Blanco Gr Gris tA) FUSIBLEPRINCIPAL (25A) {B) INTEBRUPTOR DEL MOTOR IC) MASA DEL MOTOR ID) LAMPARA DE CARGA (E) SOLENOIDE DE CoR-rE DE COMBUSTIBLE IF) SATARTER MOTOR IG) BATERIS {H) BOBINA DE CARGA DE (H){I) BOBINA DE ENCENDIDO N '_2...

  • Page 58: Concesionarios

    Oficina de Honda come se muestra, Todas tas otras zonas: Si no queda satisfecho con la decision tomada per los jefes del concesionario0 pdngase en contacto con la Oficina de Honda come se muestra,, {Oficinas Honda) Cuando escriba...

This manual also for:

Gxv520, Gcv520, Gcv530

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