Piston Installation; Cylinder Installation - KYMCO AGILITY 125 Service Manual

8
. CYLINDER/PISTON

PISTON INSTALLATION

Remove any gasket material from the
crankcase surface.
Be careful not to drop foreign matters
into the crankcase.
Install the piston, piston pin and a new piston
pin clip.
Position the piston "IN" mark on the
intake valve side.
Place a clean shop towel in the
crankcase to keep the piston pin clip
from falling into the crankcase.

CYLINDER INSTALLATION

Install the dowel pins and a new cylinder
gasket on the crankcase.
Coat the cylinder bore, piston and piston
rings with clean engine oil.
Carefully lower the cylinder over the piston
by compressing the piston rings.
Be careful not to damage or break the
piston rings.
Do not align the ring end gaps with the
intake/exhaust valve and piston pin.
Piston Pin
Dowel
Pins
Gasket
AGILITY 50
Piston Pin Clip
Piston
Cylinder
8-6