User Manuals: KYMCO Agility 50 4T R12 Scooter

Manuals and User Guides for KYMCO Agility 50 4T R12 Scooter. We have 1 KYMCO Agility 50 4T R12 Scooter manual available for free PDF download: Service Manual

KYMCO Agility 50 4T R12 Service Manual

KYMCO Agility 50 4T R12 Service Manual (187 pages)

Brand: KYMCO | Category: Scooter | Size: 19 MB

Table of Contents

Product Overview
2
Table of Contents
3
General Information
4
Table of Contents
4
Engine Serial Number
4
Specifications
5
Service Precautions
6
- Symbols
  13
- Engine
  14
- Frame
  14
- Standard Torque Values
  14
Torque Values
14
Special Tools
15
Lubrication Points
16
Cable & Harness Routing
18
Wiring Diagram
23
Frame Covers/Exhaust Muffler
31
- Frame Covers
  32
- Handlebar Front/Rear Cover Removal
  32
- Met-In Box Removal
  33
- Frame Body Cover Removal
  33
- Bottom Protector Cover Removal
  34
- Floor Board Removal
  34
- Leg Shield Removal
  35
- Front Fender Removal
  35
- Exhaust Muffler Removal
  35
Inspection/Adjustment
36
- Maintenance Schedule
  38
- Fuel Filter
  39
- Throttle Operation
  39
  - Air Cleaner Replacement
    40
  - Change Interval
    40
- Spark Plug
  40
- Carburetor Idle Speed
  41
- Valve Clearance
  41
- Cylinder Compression
  42
- Ignition Timing
  42
- Drive Belt
  43
- Final Reduction Gear Oil
  43
  - Oil Change
    43
  - Oil Level Check
    43
Agility
43
- Brake Adjusting Nut
  44
- Brake Fluid
  44
- Brake Shoe
  44
- Clutch Shoe Wear
  45
- Headlight Aim
  45
- Suspension
  45
- Nuts/Bolts/Fasteners
  46
- Wheels/Tires
  46
- Rear Brake
  44
- Steering Handlebar
  47
- Lubrication System
  48
Lubrication System
49
- Engine Oil/Oil Filter
  50
- Oil Pump
  51
- Fuel System
  55
Fuel System
56
- Troubleshooting
  58
- Auto Bystarter
  59
- Carburetor Removal
  59
- Auto Bystarter Inspection
  60
- Air Cut-Off Valve
  61
- Vacuum Chamber
  61
- Float Chamber
  63
- Float Level Inspection
  64
- Accelerating Pump
  65
- Carburetor Installation
  66
- Pilot Screw Adjustment
  67
  - Fuel Strainer Removal
    68
  - Fuel Tank Remove
    68
- Air Cleaner
  69
- Fuel Tank
  69
- Fuel Unit
  69
Engine Removal/Installation
71
Engine Removal/Installation
73
- Engine Hanger Bracket
  75
- Engine Installation
  75
- Cylinder Head/Valves
  77
Cylinder Head/Valves
79
- Camshaft Removal
  80
- Camshaft Inspection
  81
- Cylinder Head Removal
  82
- Camshaft Holder Inspection
  82
- Camshaft Holder Disassembly
  82
- Cylinder Head Disassembly
  84
- Cylinder Head
  84
- Valve Spring Free Length
  84
- Valve/Valve Guide
  85
- Cylinder Head Assembly
  85
- Cylinder Head Installation
  85
- Camshaft Holder Assembly
  86
- Camshaft Installation
  86
- Cam Chain Tensioner Installation
  87
- Cylinder/Piston
  88
Cylinder/Piston
89
- Cylinder Removal
  90
- Piston Removal
  90
- Cylinder Inspection
  92
- Piston Ring Installation
  93
- Piston Installation
  94
- Cylinder Installation
  94
Drive and Driven Pulleys/Kick Starter
96
- Left Crankcase Cover
  98
- Kick Starter
  98
- Left Crankcase Cover Installation
  100
- Drive Pulley
  102
- Starter Pinion
  104
- Clutch/Driven Pulley
  105
- Driven Pulley Face Bearing Replacement
  107
- Final Reduction
  110
- Final Reduction Disassembly
  112
- Final Reduction Inspection
  112
- Bearing Replacement (Transmission Case Cover)
  113
Final Reduction
113
- Bearing Replacement (Left Crankcase)
  114
- Final Reduction Assembly
  114
- Crankcase/Crankshaft
  116
- Crankcase Separation
  118
- Crankshaft
  119
- Crankcase Assembly
  120
Front Wheel/Front Brake/ Front Suspension
123
- Front Wheel
  127
- Axle Runout
  127
- Wheel Rim
  128
- Bearing Puller
  129
- Front Brake
  130
- Brake Fluid Refilling
  133
- Brake Fluid Bleeding
  133
- Hydraulic Brake (Front Brake)
  133
- Brake Pad/Disk Replacement
  134
- Brake Disk
  134
- Brake Master Cylinder
  135
- Brake Caliper (Front)
  138
- Front Shock Absorber
  141
- Front Fork
  144
- Bottom Race Replacement
  144
Rear Wheel /Rear Brake /Rear Suspension
146
- Rear Wheel
  148
- Brake Lining Inspection
  149
- Rear Brake Disassembly
  149
- Rear Brake Assembly
  149
- Rear Shock Absorber
  150
- Battery/Charging System/A.C. Generator
  153
- Battery
  156
- Battery Voltage (Open Circuit Voltage) Inspection
  156
- Charging
  156
- Current Test
  157
- Lighting System Limit Voltage Inspection
  157
- Short Circuit Test
  157
- Charging System
  157
- Regulator/Rectifier
  158
- Main Harness Circuit Inspection
  158
- Regulator/Rectifier Inspection
  158
- A.C. Generator Charging Coil
  159
- A.C. Generator Lighting Coil
  159
- Resistor Inspection
  159
- A.C. Generator
  159
- A.C. Generator Installation
  161
Ignition System
164
- CDI Unit Inspection
  167
- Ignition Coil
  168
- Continuity Test
  168
- Pulser Coil
  169
- Ignition Timing Inspection
  169
Starting System
170
- Starter Motor
  172
- Starter Motor Case Continuity Check
  173
- Starter Relay
  174
- Starter Relay Voltage Inspection
  174
- Starter Motor Installation
  175
- Starter Relay Test
  175
Lights/Instruments/Switches
176
- Fuel Gauge Inspection
  177
- Dimmer Switch
  178
- Handlebar Switches
  178
- Headlight Switch
  178
- Starter Switch
  178
- Horn Switch
  179
- Ignition Switch
  179
- Ignition Switch Replacement
  179
- Switch Replacement
  179
- Horn
  180
- Instruments
  180
- Stop Switch
  180
- Bulb Replacement
  181
- Headlight
  181
- Taillight/Stoplight/Rear Turn Signal Light/License Light
  181
- Evaporative/Exhaust Emission Control System
  182
- Exhaust Emission Control System Diagram
  182
- Air Injection Cut-Off Valve (A.I.C.V.)
  183
- Exhaust Emission Control System
  183
- Exhaust Muffler
  183
- Function
  183
- Reed Valve
  183
- Secondary Air Cleaner
  183
- Service Information
  183
- Troubleshooting
  183
- Periodic Maintenance
  184
- Irregular Maintenance
  184
- Secondary Air Cleaner
  185
- Schematic Diagram
  186

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