S&C IntelliRupter PulseCloser Configuration Manual

Fault interrupter r3 communication module

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IntelliRupter

PulseCloser

Outdoor Distribution (15.5 kV, 27 kV, and 38 kV)

Table of Contents

Introduction

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Qualified Persons

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Retain this Instruction Sheet

Proper Application

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Special Warranty Provisions

Safety Information

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Understanding Safety-Alert Messages

Following Safety Instructions

Replacement Instructions and Labels

Safety Precautions

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June 17, 2024

Fault Interrupter

R3 Communication Module

Retrofit and Configuration

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Overview

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Communication Module Removal

Communication Module Retrofit

Tools Required

Removing the Radio Tray

Removing the R0 Wi-Fi/GPS Module

Installing the R3 Wi-Fi/GPS Module

Reinstalling the Radio Tray

Setting the R3 Communication Module to

Ethernet IP Configuration

Wiring Diagrams

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Instruction Sheet 766-526

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Summary of Contents for S&C IntelliRupter PulseCloser

Page 1 IntelliRupter PulseCloser Fault Interrupter ® ® Outdoor Distribution (15.5 kV, 27 kV, and 38 kV) R3 Communication Module Retrofit and Configuration Table of Contents Introduction Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Page 2 Instruction Sheet Thoroughly and carefully read this instruction sheet before installing or operating an IntelliRupter PulseCloser Fault Interrupter . Become Familiar with the Safety Information on page 4 and Safety Precautions on page 5 . The latest version of this publication is available online in PDF format at sandc .com/en/support/product-...
Page 3 Introduction Special Warranty The standard warranty contained in S&C’s standard conditions of sale, as set forth in Price Sheets 150 and 181, applies to the IntelliRupter fault interrupter, except the first paragraph Provisions of the said warranty is replaced by the following: (1) General: The seller warrants to the immediate purchaser or end user for a period of 10 years from the date of shipment that the equipment delivered will be of the kind and quality specified in the contract description and will be free of defects of work-...
Page 4 Safety Information Understanding Several types of safety-alert messages may appear throughout this instruction sheet and on labels and tags attached to the product. Become familiar with these types of messages and Safety-Alert the importance of these various signal words: Messages DANGER “DANGER”...
Page 5 Safety Precautions DANGER IntelliRupter PulseCloser Fault Interrupters operate at high voltage . Failure to observe the precautions below will result in serious personal injury or death . Some of these precautions may differ from your company’s operating procedures and rules . Where a discrepancy exists, follow your company’s operating procedures and rules .
Page 6 Overview S&C products may be revised to add new features to an existing assembly. The revision information is listed after the catalog number with “R” and the revision number. Parts required for a specific revision are also referred to with the same Rx designation. An existing R0 Communication Module can be upgraded to R3 functionality by installing the R3 Wi-Fi/ GPS transceiver and harnesses.
Page 7 Communication Module Removal The communication module can be easily removed and replaced from a bucket truck using a hookstick. NOTICE To prevent contamination of the connectors, never place the connector on the ground without some form of protection from dirt and mud . Removing the communication module can be done from a bucket truck with the module handling fitting attached to a suitable hookstick.
Page 8 Communication Module Retrofit Tools Required ● Nut driver, ¼-inch Battery ● Nut driver, ⅜-inch cover ● Phillips screwdriver, medium ● Flat-head screwdriver, medium ● Diagonal wire cutter (to cut or trim cable ties) ● SCS 8501 Static Dissipative Mat Removing the Radio Tray Follow these steps to remove the radio tray assembly from the communication module: Locking screw...
Page 9 Communication Module Retrofit Removing the R0 Wi-Fi/GPS Module Wi-Fi antenna cable GPS antenna cable The R0 Wi-Fi/GPS module, with connections for power, Connector data, and antenna, is mounted on the side of the radio tray. See Figure 7. Follow these steps to remove the R0 Wi-Fi/GPS module circuit board.
Page 10 Communication Module Retrofit Installing the R3 Wi-Fi/GPS Module The R3 Communication Module Retrofit Kit is catalog number 903-002475-01. Follow these steps to install the R3 Wi-Fi/GPS module. Fold the harness that was connected to the R0 STEP 1 . circuit board as shown in Figure 10 and secure it with the indicated cable ties.
Page 11 Communication Module Retrofit Attach cables to the Wi-Fi/GPS module. See STEP 6 . Figure 14. (a) The two antenna connectors are marked for “GPS” and “Wi-Fi.” Connect them as indicated. (b) The three gray cables are marked for the appropriate connector. Connect them from top to bottom in this order: J18, J17, and J16.
Page 12 Communication Module Retrofit Connecting the cables as instructed in this step emulates operation of the R0 Communica- tion Module, which is a serial communication configuration. For Ethernet IP configuration, go to the “Setting the R3 Communication Module for Ethernet IP Configuration” section on page 13.
Page 13 Setting the R3 Communication Module to Ethernet IP Configuration NOTICE Ethernet 1 Proper grounding with a wrist strap connected to ground is required when touching any components within the communication module or contacts on the R3 Communication Module connector . The R3 Communication Module is shipped from the factory with a serial communication configuration.
Page 14 Setting the R3 Communication Module to Ethernet IP Configuration Follow instructions in the “Reinstalling the STEP 5 . Radio Tray” section on page 12. Determine what IP address, subnet mask, and STEP 6 . default gateway address the IntelliRupter fault interrupter control is using by going to the IntelliLink®...
Page 15 Setting the R3 Communication Module to Ethernet IP Configuration The Connect button changes to the Cancel button, and connection progress is shown on the connection status bar. See Figure 23. When connection is established, the status bar indicates “Connection Successful” and displays a solid green bar.
Page 16 Setting the R3 Communication Module to Ethernet IP Configuration The Login screen opens with a username and password challenge. See Figure 26. These screens are displayed in the Internet browser on the computer. The supported browser versions include Google Chrome and Microsoft Edge. The IP address is displayed at the top of the screen and is supplied by the R3 Communica- tion Module.
Page 17 Setting the R3 Communication Module to Ethernet IP Configuration Click on the Interfaces option in the left menu STEP 2 . to open the Interfaces screen. See Figure 30. Go to the Ethernet 2 (WAN) panel and toggle STEP 3 . the Enable setpoint to the On position to enable the Ethernet 2 interface, if not already enabled, and make sure the DHCP Client setpoint is disabled and in the Off position.
Page 18 Setting the R3 Communication Module to Ethernet IP Configuration When the default username and password are STEP 1 . entered, the My User Account screen opens and prompts assignment of a new password entry and confirmation. The default password must be changed to a unique password for security purposes.
Page 19 Setting the R3 Communication Module to Ethernet IP Configuration if not already enabled, and make sure the DHCP Client setpoint is disabled and in the Off position. Now, configure the Static IP Address setpoint with the IP address copied from the IntelliRupter fault interrupter’s Ethernet IP address in Step 6 on page 14.
Page 20 Setting the R3 Communication Module to Ethernet IP Configuration The communication module can be installed from a bucket truck with the module handling fitting attached to a suitable hookstick. CAUTION The communication module is heavy, weighing more than 26 pounds (12 kg) . S&C does not recommend removal and replacement from the ground using an extendostick .
Page 21 Setting the R3 Communication Module to Ethernet IP Configuration J15 - Not Used J13 - Not Used J16 - Wi-Fi serial J6 - RJ45 Ethernet 2 - Wi-Fi/GPS board to radio J17 - PPS J1 - RJ45 Ethernet 1 - Wi-Fi/GPS board to control J18 - GPS NMEA J2 - Power J12 - GPS antenna coax to control...
Page 22 Setting the R3 Communication Module to Ethernet IP Configuration Interface Pinouts The RS-232 Radio Maintenance Port of the R3 Communi- cation Module is configured as data-terminal equipment. See Figure 38 on pages 21 and Figure 39. The R3 Communication Module Ethernet ports use Function Description RJ-45 connectors with the pinout shown in Figure 40.
Page 23 Wiring Diagrams Figure 41 . The wiring diagram before Ethernet IP configuration . S&C Instruction Sheet 766-526...
Page 24 Wiring Diagrams Figure 42 . The wiring diagram after Ethernet IP configuration . S&C Instruction Sheet 766-526...

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