1. Manuals
  2. Brands
  3. General Measure Manuals
  4. Scales
  5. ChexGo CW-60K-V
  6. User manual

General Measure ChexGo CW-60K-V User Manual

Vertical checkweigher (mcgs+c01 version)
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
CW-60K
Vertical Checkweigher
(MCGS+C01 Version)
User Manual
531701010038 Ver A3

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the ChexGo CW-60K-V and is the answer not in the manual?

Questions and answers

Related Manuals for General Measure ChexGo CW-60K-V

Summary of Contents for General Measure ChexGo CW-60K-V

  • Page 1 CW-60K Vertical Checkweigher (MCGS+C01 Version) User Manual 531701010038 Ver A3...

  • Page 2: Table Of Contents

    Contents Summary ..................1 Product Features ................1 Mechanical part ..............2 1.1.1 Electrical part ..............2 1.1.2 Usage Notice ................2 Precautions ............... 2 1.2.1 Product installation ..............3 Overall appearance ............... 3 Mechanical installation ..............4 Electrical installation ..............4 Electrical interface ................
  • Page 3 Stop operation..............15 3.3.5 Power off operation ............15 3.3.6 User login ................15 Product selection with New ........... 16 Select product parameters ..........16 3.5.1 New product parameters ..........17 3.5.2 Modify product parameters ..........20 3.5.3 Delete product parameters ..........20 3.5.4 Calibration scale ..............
  • Page 4 Communication parameters ............39 Serial port communication ..........41 7.1.1 Network port communication..........41 7.1.2 MAC address ..............42 7.1.3 The Modbus register communication address is defined ..... 42 Print content ................49 Frequency converter parameter settings ........50 Mitsubishi frequency converter parameter settings .... 50 7.4.1 Schneider frequency converter ATV320U07M2C parameter 7.4.2...
  • Page 5 10.2.2 Data pulsation large, abnormal fluctuation ......57 10.2.3 The display is always zero ..........58 10.2.4 Abnormal data display ............. 58 10.2.5 Busy alarm ..............58 10.2.6 Packaging error ............... 58 10.2.7 Continuous nonconformity alarm ........58 10.2.8 Excess plugging time ............59 10.2.9 Below the minimum sampling time ........
  • Page 6 Shenzhen General Measure Technology Co., Ltd.All rights reserved. Without the permission of Shenzhen Geman Technology Co., LTD., no unit or individual may copy, disseminate, transcribe or translate into other language versions in any form or by any means. Due to the continuous improvement and update of our products, we reserve the right to modify this manual at any time without prior notice.For...

  • Page 7: Contents 1. Summary

    让称重触手可及 Making Weighing More Accessible 1. Summary CW-60K vertical weighing scale is a high speed, high precision and big range industrial Making Weighing More Accessible automatic weighing scale developed by our company to meet the changing technological update. The full touch screen makes the CW-60K weighing scale easy to operate, external expansion of IO input and output and external serial port communication to achieve multi- point control, monitoring and remote control of the product.

  • Page 8: Mechanical Part

    让称重触手可及 Making Weighing More Accessible 1.1.1 Mechanical part 1． Electric control box is small and movable, easy to install and operate on site. 2． The servo driver is used as the motor driving device to ensure the speed stability Making Weighing More Accessible and adjustability in the process of weight checking.

  • Page 9: Product Installation

    让称重触手可及 Making Weighing More Accessible 2. Product installation 2.1 Overall appearance Making Weighing More Accessible The product appearance is shown in Figure 2 -1 below. Figure 2 -1 Overall appearance of the product Serial Name Introduction number indicator light More intuitive display of the weight inspection results, allowing the status of the results to be seen from a distance.

  • Page 10: Mechanical Installation

    让称重触手可及 Making Weighing More Accessible Emergency Pressing this button in an emergency situation stop button can immediately stop the motor from running Electric Control the weight inspection process and Making Weighing More Accessible control panel connect external devices Photoelectric Judge the weight table of the object up and sensor down reflector panel Photoelectric sensor beam reflection...
  • Page 11 让称重触手可及 Making Weighing More Accessible After the operation is completed, check before power on. 2.The serial port is fixed to RS485 communication, where the 485(A) pair should be connected to 485(A) or 485(+), and the 485(B) pair should be connected to 485(B) or 485(-).

  • Page 12: Electrical Interface

    让称重触手可及 Making Weighing More Accessible External custom output relay K1-K8 Detect the photoelectric sensor wiring terminals Making Weighing More Accessible Alarm light wiring terminals Custom input ports 1-6 externally Sensor terminal External RS-485 communication jack External TCP/IP communication network port Inverter communication jack External USB data interface 24V power terminal...
  • Page 13 让称重触手可及 Making Weighing More Accessible Input (function can be customized, onsite connection according to actual demand) : DI1: running input. In the stopped state, the input is valid and the system enters the Making Weighing More Accessible running state. DI2: Stop input. In the running state, the input is valid and the system enters the stop state.
  • Page 14 让称重触手可及 Making Weighing More Accessible MT A: RS485 communication A. MT B: RS485 Communications B. MT G: RS485 Communication (GND). Making Weighing More Accessible 8-way relay outlet (function can be customized, on-site connection according to actual demand) : K1: defined as operation. When the system is in operation state, the relay output is closed, and K1A and K1B are switched on.Used to control the start and stop of frequency converter.
  • Page 15 让称重触手可及 Making Weighing More Accessible User provide Making Weighing More Accessible If need connect external relays, please connect in this way Figure 2-3 Schematic diagram of inlet and outlet connections Figure 2-4 Power supply and motor interface diagram Figure 2-4 shows the power supply and motor interface diagram, defined as follows: External power supply (already connected at factory) : L: external AC power live wire.

  • Page 16: Power Supply Power

    让称重触手可及 Making Weighing More Accessible Note: L, N and G are the external AC power supply, and U, V and W are the output power supply of the inverter to power the motor. These two groups of power supplies have been connected before delivery.

  • Page 17: Operation

    让称重触手可及 Making Weighing More Accessible Operation Operation summary Making Weighing More Accessible Boot Technician when login New product choose parameters Power Data Starting query weight check Figure 3-1 Procedure Limit removal Before use, it is necessary to remove the four limit protection devices. The position indicated by the arrow in Figure 3-2 is the limit position.

  • Page 18: Basic Operation

    让称重触手可及 Making Weighing More Accessible Making Weighing More Accessible Figure 3-2 limit position Use a hexagonal open-ended wrench or adjustable wrench to remove the limit plates in Figure 3-2. After removal, keep the screws safe for use during packaging and transportation.

  • Page 19: Power-On Operation

    让称重触手可及 Making Weighing More Accessible Making Weighing More Accessible Logistics mode switch (pressed to open, not pressed to off) 3.3.2 Power-on operation Turn on the power and turn the knob switch to the "1" position .The logistics switch is turned off.The touch screen on the electric cabinet displays the initialization interface.At the top of the interface are USB insert mark, check scale model and time display;The black display area is the name of the current production inspection product, the weight display area, the weight unit display area and the weight check scale status display area;In the...
  • Page 20 让称重触手可及 Making Weighing More Accessible Making Weighing More Accessible Figure 3-4 Power-on initialization interface Button and operation frame operation instructions (applicable to all operation interfaces of the device) : Click this button to enter the interface of creating products and setting product parameters.

  • Page 21: Zero Clear Operation

    让称重触手可及 Making Weighing More Accessible Click this type of action box to open and close the corresponding function Settings. 3.3.3 Zero clear operation Making Weighing More Accessible If the touch screen displays the real-time weight value of the weighing scale in the stopped state is not zero (zero indicates the off state), click "Clear zero"...

  • Page 22: Product Selection With New

    让称重触手可及 Making Weighing More Accessible Making Weighing More Accessible Figure 3-5 Password input box Product selection with New Figure 3-6 Product list 3.5.1 Select product parameters Click "Product" under the main interface to enter the product list interface. First, click the product to be checked in the product list, then click "Select Product"...

  • Page 23: New Product Parameters

    让称重触手可及 Making Weighing More Accessible number of the selected product in the upper right corner of the product list page. ➢ The new product number cannot be selected during the operation of the weight check scale;By default, the product number selected by the weighing scale before exit (stop operation or the weighing scale power off).
  • Page 24 让称重触手可及 Making Weighing More Accessible Belt speed Weigh the speed at which the belt is running Standard weight The standard weight of the product to be checked Making Weighing More Accessible Upper limit In the process of weight inspection, if the weighing value is greater than the target value + the upper limit value, it will be judged as out of tolerance Lower limit value...
  • Page 25 让称重触手可及 Making Weighing More Accessible Sampling starting The sampling data to this percentage is discarded after the percentage object is placed on the scale Percentage used for Data that is consistently used as a percentage from the start of Making Weighing More Accessible sampling sampling is used to calculate the weight check result Dynamic zeroing filter...

  • Page 26: Modify Product Parameters

    让称重触手可及 Making Weighing More Accessible Maximum servo Means the maximum allowable modulation correction modulation Exclude servo upper Exclude the servo upper limit alarm to stop Making Weighing More Accessible limit alarm stop Exclude the servo Exclude the servo lower limit alarm to stop lower limit alarm to stop Failure to correct alarm...

  • Page 27: Calibration Scale

    让称重触手可及 Making Weighing More Accessible parameters from being incorrectly deleted, the product name should be set reasonably when setting product parameters. Calibration scale Making Weighing More Accessible In order to ensure the correct weight of the weighing scale and the linearity of the weight change, each weighing scale needs to carry out weight calibration and dynamic calibration.For specific operation methods, please refer to "Operation Instructions on Buttons and Operation Frames"...

  • Page 28: The Weight Calibration Scale

    让称重触手可及 Making Weighing More Accessible Weight voltage value The voltage value of the sensor after placing the weight Making Weighing More Accessible 3.6.1 The weight calibration scale In the setting page, click "Static calibration" to enter the interface of weight calibration, follow the steps on the touch screen to calibrate the scale, and click "Exit"...
  • Page 29 让称重触手可及 Making Weighing More Accessible Making Weighing More Accessible Figure 3-12 Dynamic calibration screen example Description of dynamic calibration parameters: Name Instructions Zeroing Clear the current weight value to zero Get the weight Stop the belt running and put the test material on after the static weight value shown Dynamic calibration The number of repeated runs of dynamic calibration.
  • Page 30 让称重触手可及 Making Weighing More Accessible calculate this value according to the dynamic result and static weight. If it is not convenient for dynamic calibration, you need to Making Weighing More Accessible enter this value manually, which can be set in the product parameter interface, and fill in the size of the value refer to the method in the dynamic calibration parameter help interface ➢...

  • Page 31: Data Viewing

    让称重触手可及 Making Weighing More Accessible Data viewing This check weight scale has data storage and query function, convenient for users to check the historical check weight data and event information.Under the main interface, Making Weighing More Accessible click "Data" to enter the interface for viewing data (no permission is required for data interface).

  • Page 32: Alarm Information

    让称重触手可及 Making Weighing More Accessible "Delete data" to clear statistics information.For specific operation methods, refer to "Operation Instructions on Buttons and Operation Frames" in Section 3.3.2. ➢ Statistics include out of tolerance, under tolerance, the cumulative number of Making Weighing More Accessible inspection times of qualified products, weight, average value and probability distribution, etc.

  • Page 33: Statistical Graph

    让称重触手可及 Making Weighing More Accessible Making Weighing More Accessible Figure 4-3 Alarm information screen example Statistical graph Click "Statistical Chart" to enter the statistical chart interface to visually view the product weight distribution. Figure 4-4 Example of the statistical chart interface -27-...

  • Page 34: Quantity Of Switches

    让称重触手可及 Making Weighing More Accessible Quantity of switches I/O I/O testing Making Weighing More Accessible Figure 5-1 I/O parameter screen Example 1 Figure 5-2 I/O parameter screen example 2 Click "Switch quantity" on the setting page to enter the IO test interface. The system provides 6 input terminals and 12 output terminals, which users can decide whether to use according to production requirements.For specific operation methods, please refer to "Operation Instructions on Buttons and Operation Frames"...
  • Page 35 让称重触手可及 Making Weighing More Accessible IO test is to test whether the IO port is properly connected to the external device. During the test, click "Switch" after the output to output 1-8. If the corresponding relay coil is closed (red indicator light on the relay base) and the corresponding device is in action, the connection is normal and the output point of the weighing scale is valid;...
  • Page 36 让称重触手可及 Making Weighing More Accessible DO 3 Undefined DO 4 Undefined Making Weighing More Accessible O17 (Buzzer alarm output) O7 (alarm light out-of-tolerance indication, no relay) O10 (alarm light qualified indication, no relay) O6 (alarm light undererror indication, no relay) List of definable switching quantities: Enter switch quantity: Number Name...
  • Page 37 让称重触手可及 Making Weighing More Accessible Run/stop [edge] When the device is in the stopped state, the signal input is effective, the device starts to enter the running state; When the signal input is effective, the device stops Making Weighing More Accessible running;...
  • Page 38 让称重触手可及 Making Weighing More Accessible communication command is received, this output is valid, busy detection is invalid, this output is valid Busy stop When the system is in busy state, busy detection is valid and Making Weighing More Accessible this output is invalid, busy state is invalid, this output is valid, busy detection is invalid, this output is valid Feed According to the state of the input photoelectric output, the...

  • Page 39: Working Parameters

    让称重触手可及 Making Weighing More Accessible 6. Working parameters Working parameter Settings Making Weighing More Accessible Click "Set" to enter the interface of working parameters, and the user can decide whether to open according to the production needs. If the corresponding alarm is generated after opening, the weight checking scale will automatically alarm or alarm stop.
  • Page 40 让称重触手可及 Making Weighing More Accessible If not eliminated in After the next unqualified product has gone through the reinspection process, the last product has not been removed, time, the alarm will be the alarm will be stopped stopped Making Weighing More Accessible Busy alarm stop In the last product has not been out of the inspection belt, the next product into the inspection belt, it will show busy alarm...
  • Page 41 让称重触手可及 Making Weighing More Accessible product or the object to be weighed exceeds the set upper limit, it will alarm and stop Overweight or Display on the main page that the result of this test product is Making Weighing More Accessible out of tolerance or under tolerance and the device will stop.If underweight alarm and you need to use this function, you need to move forward the...
  • Page 42 让称重触手可及 Making Weighing More Accessible Check the maximum Is the longest judgment time in the process of weight calibration, indicating that the weighing platform must be judgment time of the stable and the zero voltage must be within the limited range scale during the calibration of the empty weighing platform and the Making Weighing More Accessible...
  • Page 43 让称重触手可及 Making Weighing More Accessible Digital filtering level 0 to 9 can be set AD sampling rate 120 beats per second 240 beats per second 480 beats per second Making Weighing More Accessible Pre-filter grade 0 to 20 optional Time between When the system runs to the set value, the photoelectric dust photoelectric dust removal begins...
  • Page 44 让称重触手可及 Making Weighing More Accessible Incoming photoelectric Turn on this switch, and the incoming photoelectric signal will alarm if it exceeds the set timeout detection time timeout detection switch Making Weighing More Accessible Discharge Turn on this switch, and the discharge photoelectric signal will alarm if it exceeds the set timeout detection time photoelectric timeout detection switch...

  • Page 45: Communication

    让称重触手可及 Making Weighing More Accessible 7. Communication The product has RS485 and optional network port for external communication. The communication protocol is standard Modbus RTU, and the network port communication Making Weighing More Accessible includes Modbus TCP/IP and HTTP.When the communication mode is printed, RS485 can be connected to the printer for printing output.For detailed operation methods, refer to "Operation Instructions on Buttons and Operation Frames"...
  • Page 46 让称重触手可及 Making Weighing More Accessible Making Weighing More Accessible Figure 7-2 Communication parameters screen Example 2 Description of communication parameters: Name Instructions Serial communication Modbus-RTU method Mailing address The address of the current device Baud rate Baud rate for current device communication The byte format of the current device communication.

  • Page 47: Serial Port Communication

    让称重触手可及 Making Weighing More Accessible 7.1.1 Serial port communication The weighing scale is configured with three serial ports, which can communicate with the host computer through RS485 serial ports. The optional functions are Modbus-RTU and Making Weighing More Accessible print mode (serial port three can only be set as print). The data format 7-E-1 is fixed as print, and Modbus-RTU communication cannot be carried out.

  • Page 48: Mac Address

    让称重触手可及 Making Weighing More Accessible HTTP works in server-side mode, and the protocol is as follows: ⒈ Send: http://IP, Return: current weigh value (screen display value). Making Weighing More Accessible For example: Send to: http://192.168.61.223 Return: 123.456kg ⒉ Send: http://IP/szgmt.html Return: Current weighing value (screen display value).
  • Page 49 让称重触手可及 Making Weighing More Accessible 1: Negative sensor overflow 1: Weight plus or minus identifier bit 0: plus 1: minus Making Weighing More Accessible 1: zero point identifier bit 1: Stabilize the identifier bit reserve 1: Static calibration state 1: Zero point calibration is successful 1: Gain calibration is successful Reservations...
  • Page 50 让称重触手可及 Making Weighing More Accessible 40007 0006 Stop status: real-time weight;Running Weight value state: weight check result 40008 0007 Making Weighing More Accessible 40539 0538 Out-of-tolerance ratio 40540 0539 40541 0540 Underdifference ratio 40542 0541 .0 Over and under queue is full .1 Busy alarm .2 Not reject in time .3 Continuous failure alarm...
  • Page 51 让称重触手可及 Making Weighing More Accessible The number of products that actually 40563 0562 Actual weight pass the checkweigher in one minute check speed 40564 0563 during the product weighing process Making Weighing More Accessible Product parameters (Function codes 0x03, 0x10 supported.) Read: Currently selected product 40101 0100...
  • Page 52 让称重触手可及 Making Weighing More Accessible 40279 0279 Photoelectric Initial value: 60, range: 60 to 1800 dusting cycle 40280 0280 Making Weighing More Accessible 40281 0281 Photoelectric dust Initial value: 1, range: 1 to 10 removal time 40282 0282 Statistics (Support function code 0x03) 40501 0500 Qualifying cumulative...
  • Page 53 让称重触手可及 Making Weighing More Accessible 40521 0520 Maximum 40522 0521 Making Weighing More Accessible 40523 0522 Minimum 40524 0523 40527 0526 Pass rate 40528 0527 40529 0528 All qualified products are heavy 40530 0529 40531 0530 Average weight of out- of-tolerance products 40532 0531...
  • Page 54 让称重触手可及 Making Weighing More Accessible during the product checkweighing process Working Parameter(Function code:0x03，0x10.) Making Weighing More Accessible Initial value：1 Range：0~3 40051 0050 Unit 1:kg 3：lb 40052 0051 Initial value：3 Range：0~4 40053 0052 Decimal point 40054 0053 40055 0054 Initial value：5 （Range：...

  • Page 55: Print Content

    让称重触手可及 Making Weighing More Accessible Zero clear (when writing ON, zero clear) 00032 0031 Clear alarm (Clear alarm when there is an alarm written 00033 0032 Making Weighing More Accessible Print (when writing ON, print out) 00034 0033 Print content 1.

  • Page 56: Frequency Converter Parameter Settings

    让称重触手可及 Making Weighing More Accessible blank blank blank space space space Making Weighing More Accessible Among： （1）STX —— Start character，（02H）. （2）status ——3 bit，In case of alarm, state 1 is "E" (45H), state 2 and state 3 are error identifications, otherwise all three bits are spaces 20H. （3）sign ——...
  • Page 57 让称重触手可及 Making Weighing More Accessible (4) Parameter settings (please set in ascending and descending order, not adjustable order) P160=0 (must be set first) Making Weighing More Accessible p117 = 2 p118 = 96 p119 = 0 p121 = 9999 p122 = 9999 p338 = 1 p339 = 2 p340 = 1...

  • Page 58: Schneider Frequency Converter Atv320U07M2C Parameter Setting

    让称重触手可及 Making Weighing More Accessible 2) P9=rated current of the motor, please refer to the motor nameplate for details. 3）、P80 =0.75 Making Weighing More Accessible 4）、P96 =1 Press run to start until P96 becomes 3. (3) Parameter settings (please set them in order and cannot adjust the order) 1）、P17 = 2 2）、P117 = 2 3）、P118= 96...

  • Page 59: Schneider Frequency Converter Atv320U07M2C Parameter Setting

    让称重触手可及 Making Weighing More Accessible ⑵ Parameter settings Rapid parking allocation RDY-CONF-FULL-FUN-STT-FST-L13 Making Weighing More Accessible Given channel RDY-CONF-FULL-CTL-FR1-NDB MODBUS address RDY-CONF-FULL-CON-ND1-ADD-2 MODBUS Baud Rate RDY-CONF-FULL-CON-ND1-TBR-9.6 MODBUS format RDY-CONF-FULL-CON-ND1-TF0-8E1 Channel configuration RDY-CONF-FULL-CTL-CHCF-SEP Command channel 1 RDY-CONF-FULL-CTL-CD1-TER MODBUS communication fault management RDY-CONF-FULL-FLT-CLL-SLL-NO ⑶...
  • Page 60 让称重触手可及 Making Weighing More Accessible (4) Power on again: After the above parameter settings are completed, the power on parameters will take effect again. Making Weighing More Accessible -54-...

  • Page 61: Program Upgrade

    让称重触手可及 Making Weighing More Accessible 8. Program upgrade The device can upgrade the motherboard program and touch screen program through the way of U disk.For details, please refer to "Operation Instructions on Buttons and Making Weighing More Accessible Operation Frames" in section 3.3.2. Figure 8-1 System Information screen example After contacting our technical department, confirm that it is necessary to upgrade the program of the motherboard or touch screen.Obtain the corresponding program upgrade...

  • Page 62: Size

    让称重触手可及 Making Weighing More Accessible 9. Size When the equipment is installed on site, it is necessary to ensure that there is no contact between the weighing table and the surrounding area to avoid affecting the normal Making Weighing More Accessible weighing.

  • Page 63: Equipment Repair And Maintenance

    让称重触手可及 Making Weighing More Accessible 10. Equipment repair and maintenance Maintenance of motors 10.1 Making Weighing More Accessible 10.1.1 Routine maintenance ➢ Keep the motor clean and prevent oil, water and other dirt from entering the motor. ➢ Check motor terminal bolts and motor base fixing bolts for loosening ➢...
  • Page 64 让称重触手可及 Making Weighing More Accessible ➢ The sensor is obviously disturbed, such as air conditioning, air flow, etc. Disposal method to get rid of external interference ➢ Ground shaking, vibration, such as nearby machine rotation interference, cars Making Weighing More Accessible passing by, etc.Treatment methods to get rid of external interference ➢...
  • Page 65 让称重触手可及 Making Weighing More Accessible 10.2.8 Excess plugging time ➢ During operation, the object stays too long at the feeding or discharging end. Solution Check the reason for the object staying time is too long and deal with it in Making Weighing More Accessible time.

This manual is also suitable for:

Chexgo cw-60k

Table of Contents