SMC Networks HRZF010-WS Operation Manual
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SMC Networks HRZF010-WS Operation Manual

Thermo chiller
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DOC1046494-2
Original Instructions
PRODUCT NAME
Thermo Chiller
MODEL / SERIES / PRODUCT NUMBER
HRZF010-WS
HRZF010-W1S

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Summary of Contents for SMC Networks HRZF010-WS

  • Page 1 DOC1046494-2 Original Instructions PRODUCT NAME Thermo Chiller MODEL / SERIES / PRODUCT NUMBER HRZF010-WS HRZF010-W1S...
  • Page 2 To The Customers Thank you for purchasing our Thermo Chiller HRZF Series (hereinafter called “This system”). For the long-term, safe use of this system, be sure to read and understand this manual thoroughly before performing operation of this system. Warnings and precautions defined in this manual shall be observed. This manual provides the explanations of the installation and operation of this system.

  • Page 3: Table Of Contents

    DOC1046494-2 Table of Contents Table of Contents Chapter 1 Safety ................... 1-1 Before Using This System ................1-1 Compliance Requirements ................1-1 Danger, Warning, and Caution Used in This Manual ......... 1-4 1.3.1 Hazard Levels ......................1-4 1.3.2 Definitions of “Serious Injury” and “Minor Injury” ............1-4 1.3.3 Symbols ........................
  • Page 4 DOC1046494-2 Table of Contents 4.1.4 Operating Signal from Your System ................4-1 4.1.5 Check Emergency Off [EMO] Switch ................4-1 Opening of Facility Water Valve ..............4-1 Supply of Circulating Fluid ................4-2 4.3.1 Preparation of Circulating Fluid ..................4-2 4.3.2 Supply of Circulating Fluid ...................
  • Page 5 DOC1046494-2 Table of Contents 5.3.31 Maintenance Screen 7 ....................5-33 5.3.32 Maintenance Screen 8 ....................5-34 5.3.33 System Information Screen ..................5-35 Examples of System Operation ..............5-36 5.4.1 Example 1: Circulating fluid set temperature is changed from 20.0 deg. C to 34.1 deg. C..5-36 5.4.2 Example 2: Communication mode is switched from “LOCAL”...

  • Page 7: Chapter 1 Safety

    DOC1046494-2 Chapter 1 Safety Chapter 1 Safety Be sure to read and understand the important precautions defined in this manual thoroughly prior to system use. 1.1 Before Using This System This "Safety" chapter describes the safety-related items that users should be aware of upon ⚫...
  • Page 8 DOC1046494-2 Chapter 1 Safety regulations of the countries involved in the transaction. Prior to the shipment of a SMC product to another country, assure that all local rules governing that export are known and followed. 1. The compatibility of the product is the responsibility of the person who designs the equipment or decides its specifications.
  • Page 9 DOC1046494-2 Chapter 1 Safety We develop, design, and manufacture our products to be used for automatic control equipment, and provide them for peaceful use in manufacturing business. Use in non-manufacturing business is not covered. Products we manufacture and sell cannot be used for the purpose of transactions or certification specified in the Measurement Act.

  • Page 10: Danger, Warning, And Caution Used In This Manual

    DOC1046494-2 Chapter 1 Safety 1.3 Danger, Warning, and Caution Used in This Manual 1.3.1 Hazard Levels This system is designed with its first priority being the safety of workers and the prevention of system damage. This manual classifies the risks into the following three categories according to the severity and level of the hazard, Danger, Warning, and Caution.

  • Page 11: Symbols

    DOC1046494-2 Chapter 1 Safety 1.3.3 Symbols This manual provides the following symbols in addition to “Danger”, “Warning”, and “Caution” to present the warning details in easy-to-understand manner. ◼ Symbol of Electrical Hazard This symbol warns you of potential electrical shock. Symbol of Heat Hazard This symbol warns you of potential burns.
  • Page 12 DOC1046494-2 Chapter 1 Safety ◼ Symbol of Fire Hazard This symbol warns you of fire hazards. 1.3 Danger, Warning, and Caution Used in This Manual HRZF Series...
  • Page 13 DOC1046494-2 Chapter 1 Safety 1.4 Hazard Warning Label The hazard warning labels are applied to the sections of this system where potential hazards are present during system operation and maintenance. The hazard warning labels are in appropriate sizes and colors to get attention of the operator. They contain symbols in addition to the descriptions of warnings.
  • Page 14 DOC1046494-2 Chapter 1 Safety ◼ Labels of Fire Hazard 【Fire Hazard】 This product uses a flammable refrigerant (R454C). Follow the contents of this fire warning label and safety precautions and handling instructions. Fig.1-6 Hazard Warning Label No.6 Fig.1-7 Hazard Warning Label No.7 Fig.1-8 Hazard Warning Label No.8 Fig.1-9...

  • Page 15: Hazard Warning Label

    DOC1046494-2 Chapter 1 Safety 1.4.2 Location of Hazard Warning Label Do not peel off or deface the hazard warning labels. Confirm the locations of the hazard warning labels. Read the contents of the hazard warning labels carefully and keep them in mind.
  • Page 16 DOC1046494-2 Chapter 1 Safety ◼ Hot/Cold Surface Hazard Front Hazard Warning Label No.4 Rear Hazard Warning Label No.5 Fig.1-11 Hot/Cold Surface Hazard 1.4 Hazard Warning Label HRZF Series 1-10...
  • Page 17 DOC1046494-2 Chapter 1 Safety ◼ Labels of Fire Hazard Hazard Warning Label No.8 Hazard Warning Label No.8 Hazard Warning Label No.6 Hazard Warning Label No.7 Hazard Warning Label No.9 Fig.1-12 Labels of Fire Hazard HRZF Series 1.4 Hazard Warning Label 1-11...

  • Page 18: Location Of Model Label

    DOC1046494-2 Chapter 1 Safety 1.5 Location of Model Label Information about the product, such as Serial No. and Model No. can be found on the product label. This information is needed when contacting an SMC sales distributor. Model → Serial No. → Fig.1-13 Location of Model Label 1.5 Location of Model Label HRZF Series...

  • Page 19: Safety Measures

    DOC1046494-2 Chapter 1 Safety 1.6 Safety Measures 1.6.1 Safety Precautions While this system is protected by various safety measures including the safety interlocks, the following basic safety precautions should be observed to assure further safe operations. Follow the following instructions upon operation of this system. Failure to follow the instructions can lead to personal injury or hazardous accidents.

  • Page 20: Safety Interlock System

    DOC1046494-2 Chapter 1 Safety 1.6.2 Safety Interlock System ◼ Safety Interlock System The function of the safety interlock system is not only protecting personnel by restricting operation that may cause damage to this system or the facility around it but also eliminate the danger relating to safety.

  • Page 21: Lockout/Tagout

    DOC1046494-2 Chapter 1 Safety 1.6.3 Lockout/Tagout ◼ Summary Lockout in this system disables the main breaker operation to prevent electric shocks. Tagout, to be placed on a locked out main breaker, to prevent improper breaker operation (ON) conducted by other personnel. See Lockout procedure in the following pages for practical lockout/tagout.
  • Page 22 DOC1046494-2 Chapter 1 Safety ◼ Lockout Procedure All service personnel must observe the restrictions applied during lockout and are required to perform lockout in accordance with this procedure. No service personnel is allowed to start, energize, or use the locked out system.

  • Page 23: Protective Equipment

    DOC1046494-2 Chapter 1 Safety 1.6.4 Protective Equipment This manual defines protective equipment according to work type. Wear proper protective equipment as shown below, according to work type. Read and understand the relevant operation manual thoroughly prior to use of protective equipment. ◼...

  • Page 24: Emergency Measures

    DOC1046494-2 Chapter 1 Safety 1.7 Emergency Measures 1.7.1 Emergency Off [EMO] Switch Press the red emergency off [EMO] switch on the front of the system only if the need to shut off the power arises due to emergency such as natural disaster, fire, earthquake or personal injury.
  • Page 25 DOC1046494-2 Chapter 1 Safety ◼ Reset of Emergency Off [EMO] Switch No automatic recovery is applied to the emergency off [EMO] switch. Always eliminate the cause of activating the EMO before resetting. Potential serious accidents may occur if disregarded. Before restarting, always make sure that the cause of the emergency off condition (The reason why the EMO switch was activated) has been eliminated from the power supplies, the system and peripheral equipment.

  • Page 26: Waste Disposal

    DOC1046494-2 Chapter 1 Safety 1.8 Waste Disposal 1.8.1 Disposal of Refrigerant and Compressor Oil This product contains flammable refrigerant and refrigeration oil. Please read and fully understand the following precautions before collecting the product. If you have any questions, please contact your dealer. Only service personnel or those who are qualified are allowed to open the panel of this system.

  • Page 27: Circulating Fluid Disposal

    DOC1046494-2 Chapter 1 Safety 1.8.2 Circulating Fluid Disposal As to the disposal of a circulating fluid (Ethylene glycol aqueous solution, Fluorinated fluid), consign the specialized industrial waste disposal agency with the contents detailed. 1.8.3 System Disposal As to the disposal of this system, consign the specialized industrial waste disposal agency in accordance with local laws and regulations.

  • Page 28: Safety Data Sheet (Sds)

    DOC1046494-2 Chapter 1 Safety 1.9 Safety Data Sheet (SDS) For chemical substances purchased by the customer, please prepare the SDS by yourself. Please download the latest version of SDS from each company's website. ® ® ◼ Galden HT 135 and Galden HT 200 Website：https://www.solvay.com/en/ ◼...

  • Page 29: Chapter 2 Name Of Each Section

    DOC1046494-2 Chapter 2 Name of Each Section Chapter 2 Name of Each Section 2.1 Name of Each Section Main Breaker Operation Display Panel Ventilating Fan (Exhaust) Power Cable Access Circulating Fluid Fill Port Facility Water Outlet Ventilating Hole (Intake) Sub-Tank Drain Port Emergency Off [EMO] Switch Facility Water Inlet Circulating Fluid...

  • Page 31: Chapter 3 Transporting And Installation

    DOC1046494-2 Chapter 3 Transporting and Installation Chapter 3 Transporting and Installation Proper procedure must be followed when using this system. Exercise caution to assure personnel safety during the installation, operation, maintenance, and inspection of the system. Only personnel, who have adequate knowledge and experiences with not only this system but associated equipment are allowed to perform transport, installation, and maintenance involving potential hazardous task.

  • Page 32: Transporting With Forklift

    DOC1046494-2 Chapter 3 Transporting and Installation 3.1.1 Transporting with Forklift Do not set this system on its side for transportation. Potential damage to this system carrying danger of personnel injury if disregarded. Do not insert the fork from the back as well as front. This system is heavy and requires a forklift to safely move it.

  • Page 33: Transporting With Caster

    DOC1046494-2 Chapter 3 Transporting and Installation 3.1.2 Transporting with Caster This system is heavy, which requires assistance for this work. Exercise caution and look out for sloped surfaces such as ramps, etc. Do not grab piping on the back of this system or panel handles when transporting with the casters.

  • Page 34: Installation Conditions

    DOC1046494-2 Chapter 3 Transporting and Installation 3.2.1 Installation Conditions System installation is not allowed outside or in the conditions described below. Potential system malfunction and damage may occur if disregarded. Clean room specifications are not applied to this unit. The pump and ventilating fan installed in this unit generate particles.

  • Page 35: Installation Location And Maintenance Work Area

    DOC1046494-2 Chapter 3 Transporting and Installation 3.2.2 Installation Location and Maintenance Work Area This system does not have ventilating hole on right and left sides. Although this can be installed directly connecting to walls or devices, installation with maintenance space is recommended.

  • Page 36: Procedure For Installation

    DOC1046494-2 Chapter 3 Transporting and Installation 3.3 Procedure for Installation Anti-seismic bracket is an optional part which is required for the installation of this system (HRZ-TK002). Preparation of anchor bolts (M12, 4pcs) suitable for floor material is your responsibility. See “8.6Anchor Bolt Mounting Position” on page 8-17. 3.3.1 Installation System installation should be on a vibration-free stable level plane.

  • Page 37: Wiring Installation

    DOC1046494-2 Chapter 3 Transporting and Installation 3.3.3 Wiring Installation Only designated personnel are allowed to install wiring. Be sure to turn OFF the power prior to wiring to assure safety. Do not do any wiring when the system is energized. The system wiring requires not only a thorough connection with the designated cable but also securing to prevent loose connection.
  • Page 38 DOC1046494-2 Chapter 3 Transporting and Installation ◼ Selection of The Breaker for The Customer’s Equipment (Primary Side) This product is equipped with the breaker which has different operating characteristics depending on each model. For the customer’s equipment (primary side), use the breaker whose operating time is equal to or longer than the breaker of this product.

  • Page 39: Procedures For Wiring Installation

    DOC1046494-2 Chapter 3 Transporting and Installation 3.3.4 Procedures for Wiring Installation Be sure to turn OFF the factory side (primary side) power before connection to this system. Use the assigned procedure to peform lockout/tagout (Page 1-15). Turn OFF the power breaker on customer side (primary side), and then use the assigned procedures to peform lockout/tagout.
  • Page 40 DOC1046494-2 Chapter 3 Transporting and Installation Loosen the cap at power cable access (strain relief) and insert the power cable. Power Cable Fig.3-7 Power Cable Insertion Correct phase rotation is required when attach the power cable to the breaker terminal. Do not drop a screw or washer in the electrical unit when attaching the breaker cover and terminal.
  • Page 41 DOC1046494-2 Chapter 3 Transporting and Installation Attach the breaker cover to the breaker. Align the terminal cover with the barrier mounting groove on the breaker body and push it all the way in. Fasten the screws (2 pcs) (recommended torque 0.5 to 0.6 N-m). Attach the front panel.

  • Page 42: Installation Of Circulating Fluid And Facility Water Piping

    DOC1046494-2 Chapter 3 Transporting and Installation 3.3.5 Installation of Circulating Fluid and Facility Water Piping Regarding the circulating fluid and facility water pipings, consider carefully the suitability for operating pressure,temperature circulating fluid and facility water. If the operating performance is not sufficient, the pipings may burst during operation.
  • Page 43 DOC1046494-2 Chapter 3 Transporting and Installation ◼ Piping Diameter Tabel 3-3 Piping Diameter Recommended Torque Pipe Diameter (Material: SS* vs SS) 28 to 30N・m Facility Water Inlet Rc1/2 (20.7 to 22.1ft-lbf) 28 to 30N・m Facility Water Outlet Rc1/2 (20.7 to 22.1ft-lbf) 60 to 65N・m Circulating Fluid Supply Rc3/4...
  • Page 44 DOC1046494-2 Chapter 3 Transporting and Installation ◼ Recommended Piping Installation Thermo Chiller Circulating Fluid Supply System on The Customer Side Circulating Fluid Return Facility Water Outlet Facility Water Inlet Fig.3-11 Recommended Piping Installation Table 3-4 Recommended Pipe Name Size Material Valve Rc3/4 Stainless Steel...

  • Page 45: Facility Water

    DOC1046494-2 Chapter 3 Transporting and Installation 3.3.6 Facility Water No thermal insulator is assigned to facility water circuit. In order to avoid dew condensation of facility water circuit, retain the facility water temperature inside the range in Table 3 5 correspond to installation conditions.

  • Page 47: Chapter 4 System Startup And Shutdown

    DOC1046494-2 Chapter 4 System Startup and Shutdown Chapter 4 System Startup and Shutdown Only personnel, who have adequate knowledge of and experiences with not only this system but associated equipment, are allowed to implement system startup and shutdown. 4.1 Pre-check Check the following items prior to starting up the system.

  • Page 48: Supply Of Circulating Fluid

    DOC1046494-2 Chapter 4 System Startup and Shutdown 4.3 Supply of Circulating Fluid Circulating fluids to use vary with system models. See “8.1.1 System Specification” on page 8-1 for the designated circulating fluid for a specific model. Circulating Fluid Fill Port Circulating Fluid Circulating Fluid Level Gauge specified Level...

  • Page 49: Supply Of Circulating Fluid

    DOC1046494-2 Chapter 4 System Startup and Shutdown 4.3.2 Supply of Circulating Fluid Remove the circulating fluid fill cap and fill the circulating fluid until it reaches its specified level. The circulating fluid specified level is a range between “HIGH” and “LOW” in Figure 4-1. Be sure to tighten the cap until it clicks after fluid supply.

  • Page 50: Requirement For System Startup

    DOC1046494-2 Chapter 4 System Startup and Shutdown 4.4 Requirement for System Startup 4.4.1 Turning ON Power Make sure that the main breaker for this system is OFF, and release lockout/tagout of the power breaker on customer side (primary side). Then, turn ON the power. Turn ON the main breaker of this system.

  • Page 51: Circulating Fluid Temperature Setting

    DOC1046494-2 Chapter 4 System Startup and Shutdown 4.4.2 Circulating Fluid Temperature Setting From the “Setting screen” on the LCD screen, set the circulating fluid at any temperature. See “5.4Examples of System Operation” on page 5-36 for operating procedure. 4.5 System Startup and Shutdown 4.5.1 System Startup Press the [START/STOP] key on the operation display panel.

  • Page 53: Chapter 5 System Operation

    DOC1046494-2 Chapter 5 System Operation Chapter 5 System Operation 5.1 Operation Display Panel Use the operation display panel located in front of the system for the basic operations. “LCD Screen” “REMOTE” Lamp [START/STOP]Key Lights up when the system Used to start and stop is in remote status.

  • Page 54: Flow Chart Of Operation Screen

    DOC1046494-2 Chapter 5 System Operation 5.2 Flow Chart of Operation Screen POWER ON Ｔｈ ｅｒｍ ｏ　Ｃ ｈｉｌ ｌｅｒ 　　 　　 　＊＊ ＊ＡＬ ＡＲＭ ＊＊＊ 　 ＨＲ ＺＦ０１ ０－W　Ｓ １１：Ｒ ｅｓｅ ｒｖｏ ｉｒ 　　 　　　 　　　 　Ｒｅ ｖ．１ 　　 　Ｈｉ ｇｈ　 Ｔｅｍ ｐ　Ｗ ＲＮ 　　...
  • Page 55 DOC1046494-2 Chapter 5 System Operation 【Tips】 After the menu screen, pressing the [SEL] key can make the screen return to the previous page. For the items which are set numerically can be set by minimum unit of displayed value. The contents displayed on the screen may change depending on the options or settings.

  • Page 56: Operation Screen

    DOC1046494-2 Chapter 5 System Operation 5.3 Operation Screen POWER ON 5.3.1 Model Indication Screen Fig.5-3 Model Indication Screen Table 5-2 「Model Indication Screen」 Item Descriptions － System model － System revision No. 【Tips】 When power is turned on to the product, the "Model Display Screen" appears.

  • Page 57: Status Screen 1

    DOC1046494-2 Chapter 5 System Operation 5.3.2 Status Screen 1 POWER ON ＴＥＭＰ　ＰＶ　　　　２３．６℃ ＴＥＭＰ　ＳＰ　　　　２５．０℃ ＲＴＮ　ＦＬＯＷ　２０．０ＬＰＭ ＰＲＥＳＳ　　　　 ０．5０ＭＰa Fig.5-4 Status Screen 1 Table 5-3 「Status Screen 1」 Item Descriptions Discharge temperature of the circulating fluid TEMP PV (A value derived according to the offset if applied) TEMP SP Set value of circulating fluid discharge temperature...

  • Page 58: Status Screen 2

    DOC1046494-2 Chapter 5 System Operation 5.3.3 Status Screen 2 POWER ON Fig. 5-5 Status Screen 2 Table 5-4 「Status Screen 2」 Item Descriptions TEMP PV Discharge temperature of the circulating fluid TEMP SP Set circulating fluid temperature Displays the BAND/READY [Displayed when set value ＜＜TEMP READY＞＞...

  • Page 59: Status Screen 3

    DOC1046494-2 Chapter 5 System Operation 5.3.4 Status Screen 3 POWER ON ＯＦＦＳＥＴ　　　　　　　ＯＦＦ ＯＦＦＳＥＴ　　　　　　０．０℃ 　　　 Fig.5-6 Status Screen 3 Table 5-5 「Status Screen 3」 Item Descriptions OFFSET The current offset mode OFFSET Set offset 【Tips】 See “8.4 Offset Function” page 8-13 on offset features (*1). HRZF Series 5.3 Operation Screen...

  • Page 60: Status Screen 4

    DOC1046494-2 Chapter 5 System Operation 5.3.5 Status Screen 4 POWER ON Fig.5-7 Status Screen 4 Table 5-6 「Status Screen 4」 Item Descriptions Circulating fluid electric resistivity. DI PV DI SP Set value of circulating fluid electric resistivity. Accumulated time that the solenoid valve in DI circuit is DI ACC activated.

  • Page 61: Alarm Display Screen

    DOC1046494-2 Chapter 5 System Operation 5.3.6 Alarm Display Screen POWER ON Fig.5-8 Alarm Display Screen In the event of an error in this system, the current screen is switched to the “Alarm Display screen” to display the relevant alarm code and message. The “Alarm Display screen” is displayed only if an error is raised.

  • Page 62: Setting Screen

    DOC1046494-2 Chapter 5 System Operation 5.3.8 Setting Screen POWER ON 　　　＜ＳＥＴＴＩＮＧ＞　　　　 １．ＣＯＮＴＲＯＬ　ＳＥＴ ２．ＡＬＡＲＭ　ＳＥＴ　　　 ３．ＩＮＩＴＩＡＬ　ＳＥＴ Fig.5-10 Setting Screen Table 5-8 「Setting Screen」 Item Descriptions Switches to the “Control Setting Screen 1” with the CONTROL SET press of the [ENT] key. Switches to the “Alarm Setting Screen 1” with the ALARM SET press of the [ENT] key.

  • Page 63: Control Setting Screen 1

    DOC1046494-2 Chapter 5 System Operation 5.3.9 Control Setting Screen 1 This screen is displayed if the PUMP IV is set to PRESS or FLOW on the “5.3.18 Initial Setting Screen 3”. If PUMP IV is set to FREQ, this screen is not displayed and Control Setting Screen 3-1 (page 5-13 ) is displayed.

  • Page 64: Control Setting Screen 2

    DOC1046494-2 Chapter 5 System Operation 5.3.10 Control Setting Screen 2 POWER ON 　＜ＣＯＮＴＲＯＬ　ＳＥＴ＞ 　↕ ＤＩ　ＳＰ　　　　　　０．５ＭΩ ＤＩ　ＨＹＳ　　　　　０．３ＭΩ Fig.5-12 Control Setting Screen 2 Table 5-10 「Control Setting Screen 2」 Setting Factory Item Descriptions Range Default Allows the setting of circulating fluid DI SP 0.0 to 2.0MΩ...

  • Page 65: Control Setting Screen 3-1

    DOC1046494-2 Chapter 5 System Operation 5.3.11 Control Setting Screen 3-1 This screen is displayed if the PUMP IV is set to FREQ on the “Initial Setting Screen3”. If PUMP IV is set to PRESS or FLOW, this screen will not be displayed and 5.3.9 Control Setting Screen 1 (page 5-11) will be displayed.

  • Page 66: Control Setting Screen 3-2

    DOC1046494-2 Chapter 5 System Operation 5.3.12 Control Setting Screen 3-2 POWER ON Fig.5-15 Control Setting Screen 3-2 Table 5-12 「Control Setting Screen 3-2」 Factory Item Descriptions Setting Range Default RTN FLOW Return flow rate of circulating fluid. PRESS Discharge pressure of circulating fluid. Allows the setting of pump frequency.

  • Page 67: Alarm Setting Screen 1

    DOC1046494-2 Chapter 5 System Operation 5.3.13 Alarm Setting Screen 1 POWER ON 　＜　ＡＬＡＲＭ　ＳＥＴ　＞　↕ ＨＩ　ＴＥＭＰ　　　　９３．０℃ ＬＯ　ＴＥＭＰ　　　－２５．０℃ Fig.5-16 Alarm Setting Screen 1 Table 5-13 「Alarm Setting Screen 1」 Item Descriptions Setting Range Factory Default Allows the setting of temperature to generate “11:Reservoir High Temp. WRN”.

  • Page 68: Alarm Setting Screen 2

    DOC1046494-2 Chapter 5 System Operation 5.3.14 Alarm Setting Screen 2 POWER ON 　＜　ＡＬＡＲＭ　ＳＥＴ　＞　↕ ＬＯ　ＦＬＯＷ　ＷＲＮ　　ＯＮ ＬＯ　ＦＬＯＷ　　　８．０ＬＰＭ Fig.5-17 Alarm Setting Screen 2 Table 5-14 「Alarm Setting Screen 2」 Factory Item Descriptions Setting Range Default Allows the setting of “13:Return Low Flow WRN” (valid:ON/invalid: OFF). LO FLOW WRN OFF、ON Alarm is not raised if invalid:OFF is...

  • Page 69: Alarm Setting Screen 3

    DOC1046494-2 Chapter 5 System Operation 5.3.15 Alarm Setting Screen 3 POWER ON 　＜　ＡＬＡＲＭ　ＳＥＴ　＞　↕ ＬＯＷ　ＤＩ　　　　　０．０ＭΩ Fig.5-18 Alarm Setting Screen 3 Table 5-15 「Alarm Setting Screen 3」 Setting Factory Item Descriptions Range Default Allows setting value generate ”24:DI Low Level WRN”. LOW DI 0.0 to 2.0MΩ...

  • Page 70: Initial Setting Screen 1

    DOC1046494-2 Chapter 5 System Operation 5.3.16 Initial Setting Screen 1 POWER ON 　＜ＩＮＩＴＩＡＬ　ＳＥＴ＞　↕ ＦＬＯＷ　　ＵＮＩＴ　　　LＰＭ ＰＲＥＳＳ　ＵＮＩＴ　　　ＭＰａ ＯＦＦＳＥＴ　　　　　　　ＯＦＦ Fig.5-19 Initial Setting Screen 1 Table 5-16 「Initial Setting Screen 1」 Factory Item Descriptions Setting Range Default FLOW UNIT Displays Flow Rate unit. PRESS UNIT Displays Pressure unit Allows the selection of Offset OFFSET...

  • Page 71: Initial Setting Screen 2

    DOC1046494-2 Chapter 5 System Operation 5.3.17 Initial Setting Screen 2 POWER ON Fig.5-20 Initial Setting Screen 2 Table 5-17 「Initial Setting Screen 2」 Setting Factory Item Descriptions Range Default Store the TEMP SP and FLOW SP value with serial communication. TEMP SP REM.SD.WRITE and FLOW SP will be set to stored OFF、ON...

  • Page 72: Initial Setting Screen 3

    DOC1046494-2 Chapter 5 System Operation 5.3.18 Initial Setting Screen 3 POWER ON Fig. 5-21 Initial Setting Screen 3 Table 5-18 「Initial Setting Screen 3」 Factory Item Descriptions Setting Range Default Allows selection controlled object pump operation. FREQ FREQ : Pump frequency control. PUMP IV FLOW FLOW...

  • Page 73: Initial Setting Screen 4

    DOC1046494-2 Chapter 5 System Operation 5.3.19 Initial Setting Screen 4 POWER ON 　＜ＩＮＩＴＩＡＬ　ＳＥＴ＞　↕ ＰＵＲＧＥ　ＳＴＯＰ　　ＡＵＴＯ ＰＵＲＧＥ　ＴＩＭＥ　　３００ｓ Fig.5-22 Initial Setting Screen 4 Table 5-19 「Initial Setting Screen 4」 Setting Factory Item Descriptions Range Default Allows the selection of automatic collection stop mode. AUTO: Collection operation...

  • Page 74: Initial Setting Screen 5

    DOC1046494-2 Chapter 5 System Operation 5.3.20 Initial Setting Screen 5 POWER ON Fig.5-23 Initial Setting Screen 5 Table 5-20 「Initial Setting Screen 5」 Setting Factory Item Descriptions Range Default Allows the setting of buzzer during key input KEY IN BUZZ (Valid : ON, Invalid : OFF).

  • Page 75: Initial Setting Screen 6

    DOC1046494-2 Chapter 5 System Operation 5.3.21 Initial Setting Screen 6 POWER ON Fig.5-24 Initial Setting Screen 6 Table 5-21 「Initial Setting Screen 6」 Factory Item Descriptions Setting Range Default Allows the setting of band range to TEMP 1.0 to 99.9 deg C 1.0 deg.

  • Page 76: Initial Setting Screen 7

    DOC1046494-2 Chapter 5 System Operation 5.3.22 Initial Setting Screen 7 POWER ON Fig. 5-25 Initial Setting Screen 7 Table 5-22 「Initial Setting Screen 7」 Factory Item Descriptions Setting Range Default Allows the selection of alarm signals for contact signal. Alarm Signal Selection (See ”8.1.7 “...

  • Page 77: Initial Setting Screen 8

    DOC1046494-2 Chapter 5 System Operation 5.3.23 Initial Setting Screen 8 POWER ON 　＜ＩＮＩＴＩＡＬ　ＳＥＴ＞　↕ ＣＵＳＴＯＭ　ＤＩＯ　　　ＯＦＦ Fig. 5-26 Initial Setting Screen 8 Table 5-23 「Initial Setting Screen 8」 Setting Factory Descriptions Item Range Default Allows the setting for DIO signal customize (valid:ON/invalid:OFF). CUSTOM DIO OFF、ON See “Communication Specifications”...

  • Page 78: Mode Selection Screen

    DOC1046494-2 Chapter 5 System Operation 5.3.24 Mode Selection Screen POWER ON 　＜　ＲＥＭＯＴＥ　ＭＯＤＥ　＞ ＭＯＤＥ：ＬＯＣＡＬ　　　 Fig. 5-27 Mode Selection Screen Table 5-24 「Mode Selection Screen」 Factory Item Descriptions Setting Range Default Allows the selection of communication mode. LOCAL : System start/stop and TEMP SP value setting are available only from the operation display panel.

  • Page 79: Maintenance Screen 1

    DOC1046494-2 Chapter 5 System Operation 5.3.25 Maintenance Screen 1 POWER ON 　＜ＭＡＩＮＴＥＮＡＮＣＥ＞　↕ １．ＶＡＬＶＥ　ＯＰＥＮ ２．ＡＬＡＲＭ　ＨＩＳＴＯＲＹ　 ３．ＲＵＮＮＩＮＧ　ＤＡＴＡ　　 Fig. 5-28 Maintenance Screen 1 Table 5-25 「Maintenance Screen 1」 Item Descriptions Switches to the “Maintenance Item Screen 3” with the VALVE OPEN press of the [ENT] key. Switches to the “Maintenance Item Screen 4”...
  • Page 80 DOC1046494-2 Chapter 5 System Operation 5.3.26 Maintenance Screen 2 POWER ON 　＜ＭＡＩＮＴＥＮＡＮＣＥ＞　↕ ４．ＭＯＮＩＴＯＲ ５．ＡＵＴＯ ＰＵＲＧＥ ６．ＤＩ　ＡＣＣ　ＲＥＳＥＴ　　 Fig. 5-29 Maintenance Screen 2 Table 5-26 「Maintenance Screen 2」 Item Descriptions Switches to the “Maintenance Item Screen 6” with the MONITOR press of the [ENT] key. Switches to the “Maintenance Item Screen 7”...
  • Page 81 DOC1046494-2 Chapter 5 System Operation 5.3.27 Maintenance Screen 3 POWER ON 　＜　ＶＡＬＶＥ　ＯＰＥＮ　＞　 ＶＡＬＶＥ　　　　　　ＣＬＯＳＥ　 Fig. 5-30 Maintenance Screen 3 Table 5-27 「Maintenance Screen 3」 Item Setting Range Descriptions The solenoid valve for DI circuit is OPEN opened forcefully. VALVE The solenoid valve for DI circuit is CLOSE closed forcefully.
  • Page 82 DOC1046494-2 Chapter 5 System Operation 5.3.28 Maintenance Screen 4 POWER ON Fig. 5-31 Maintenance Screen 4 Table 5-28 「Maintenance Screen 4」 Item Descriptions Data recording stores up to 150 pieces of alarm history data. ALARM HIST If there are 150 or more pieces of data, the alarm history data is to be deleted in order of longest stores.
  • Page 83 DOC1046494-2 Chapter 5 System Operation 5.3.29 Maintenance Screen 5 POWER ON ＲＵＮ　ＣＮＴ　　　　　　　２４ ＤＲＶ　ＴＩＭＥ　　１７５２０ｈ ＤＩＳＶ　ＣＮＴ　　　　１４３５ Fig. 5-32 Maintenance Screen 5 Table 5-29 「Maintenance Screen 5」 Item Descriptions RUN CNT Number of times of operation on the system. DRV TIME Operating time on the system. Number of times that the solenoid valve for DI circuit is ※１...
  • Page 84 DOC1046494-2 Chapter 5 System Operation 5.3.30 Maintenance Screen 6 POWER ON Fig. 5-33 Maintenance Screen 6 Table 5-30 「Maintenance Screen 6」 Item Descriptions RTN TEMP Return temperature of circulating fluid. HI PRESS High pressure of refrigerant circuit. LOW PRESS Low pressure of refrigerant circuit. 5.3 Operation Screen HRZF Series 5-32...
  • Page 85 DOC1046494-2 Chapter 5 System Operation 5.3.31 Maintenance Screen 7 POWER ON Fig. 5-34 Maintenance Screen 7 Table 5-31 「Maintenance Screen 7」 Item Descriptions Indicates the status of circulating fluid automatic collection. READY : Ready to collect. PURGE START : During collection. FINISH : Collection finished normally.
  • Page 86 DOC1046494-2 Chapter 5 System Operation 5.3.32 Maintenance Screen 8 POWER ON Fig. 5-35 Maintenance Screen 8 Table 5-32 「Maintenance Screen 8」 Item Descriptions Accumulated time that the solenoid valve for DI circuit is DI ACC activated. Allows to reset DI ACC. After pressing [ENT] key, pressing either [▲] or [▲] key to select Yes/No.

  • Page 87: System Information Screen

    DOC1046494-2 Chapter 5 System Operation 5.3.33 System Information Screen POWER ON Fig. 5-36 System Information Screen The “System Information Screen”, as shown above, may be displayed upon system Start/Stop. Table 5-33 「System Information Screen」 Item Descriptions Operation preparation mode after turn-On the main breaker.

  • Page 88: Examples Of System Operation

    DOC1046494-2 Chapter 5 System Operation 5.4 Examples of System Operation 5.4.1 Example 1: Circulating fluid set temperature is changed from 20.0 deg. C to 34.1 deg. C. POWER ON Fig. 5-37 Circulating Fluid Set Temperature Press the [SEL] key to display the “Menu screen”. 　　　　　＜ＭＥＮＵ＞　　　　　...
  • Page 89 DOC1046494-2 Chapter 5 System Operation Press the [ENT] key The cursor is now appeared on the current value for TEMP SP, which enables change of the temperature set value. Fig. 5-41 Cursor Displayed Use the arrow keys ([▲], [▼], [ ]) to change the temperature to 34.1 deg.

  • Page 90: Example 2: Communication Mode Is Switched From "Local" To "Ser Remote

    DOC1046494-2 Chapter 5 System Operation 5.4.2 Example 2: Communication mode is switched from “LOCAL” to “SER REMOTE”. POWER ON Fig. 5-44 Setting of Communication Mode [Press the [SEL] key to display the 　　　　　＜ＭＥＮＵ＞　　　　　 “Menu screen” １．ＳＥＴＴＩＮＧ ２．ＲＥＭＯＴＥ　ＭＯＤＥ ３．ＭＡＩＮＴＥＮＡＮＣＥ Fig. 5-45 Menu Screen With the use of the arrow keys ([▲], [▼]), move the cursor to “2.

  • Page 91: Example 3: Pump Iv Is Switched From "Flow" To "Freq

    DOC1046494-2 Chapter 5 System Operation 5.4.3 Example 3: PUMP IV is switched from “FLOW” to “FREQ”. POWER ON Fig. 5-49 PUMP IV Switched Press the [SEL] key to display the “Menu Screen” 　　　　　＜ＭＥＮＵ＞　　　　　 １．ＳＥＴＴＩＮＧ ２．ＲＥＭＯＴＥ　ＭＯＤＥ ３．ＭＡＩＮＴＥＮＡＮＣＥ Fig. 5-50 「Menu Screen」 With the use of the arrow keys ([▲], [▼]), move the cursor to “1.SETTING”...
  • Page 92 DOC1046494-2 Chapter 5 System Operation With the use of the arrow keys([▲],[▼]), Move the cursor to “Initial Setting screen 3” Fig. 5-53 「Initial Setting Screen3」 With the use of the arrow keys([▲],[▼]), move the cursor to“PUMP IV”and press the [ENT]key。 The name of current setting “FLOW”...

  • Page 93: Chapter 6 Error Message And Troubleshooting

    DOC1046494-2 Chapter 6 Error Message and Troubleshooting Chapter 6 Error Message and Troubleshooting 6.1 Error Message The following are to be performed in the event of an error in this system. The “ALARM” lamp comes on. ⚫ Alarm buzzer comes on. ⚫...

  • Page 94: Troubleshooting

    <Specified value> : 95 deg.C). The temperature of the circulating fluid exceeded the Return High specified value . Check the circulating fluid flow Continued <Specified value> : Temp WRN rate, load specification. HRZF010-WS : 110 deg. C HRZF010-W1S:100 deg. C 6.2 Troubleshooting HRZF Series...
  • Page 95 DOC1046494-2 Chapter 6 Error Message and Troubleshooting Table 6-1 Troubleshooting (2/3) Alarm System Error message Cause Remedies condition The temperature of the circulating fluid exceeded your Reservoir High Temp. set value. Reset setting Continued <Setting range> : -20.0 to 95.0 temperature.
  • Page 96 DOC1046494-2 Chapter 6 Error Message and Troubleshooting Table 6-1 Troubleshooting (3/3) Alarm System Error message Cause Remedies condition Contact the system Pump Inverter Error An error was detected in the supplier for Stop inverter for circulating pump. request of inspection and repair.

  • Page 97: Chapter 7 System Maintenance

    DOC1046494-2 Chapter 7 System Maintenance Chapter 7 System Maintenance 7.1 Water Quality Management Only designated circulating fluid is permitted to use for this system. Potential system failure and fluid leak may occur if disregarded, which results in electric shock, ground fault, and freeze. Be sure to use fresh water (tap water) compliant with water quality standards in the table below for ethylene glycol aqueous solution and facility water.

  • Page 98: Inspection And Cleaning

    DOC1046494-2 Chapter 7 System Maintenance 7.2 Inspection and Cleaning Do not touch any electrical parts with wet hands. Keep wet hands away from electrical parts. Potential electric shock can occur if disregarded. Keep this system from water. Potential electric shock or fire can occur if disregarded.

  • Page 99: Quarterly Inspection

    DOC1046494-2 Chapter 7 System Maintenance 7.2.2 Quarterly Inspection Quarterly inspection requires an advance lockout/tagout of this system. See “1.6.3 Lockout/Tagout” for details on page 1-15. Table 7-3 Quarterly Inspection Inspection Item Inspection Method Circulating fluid is to be drained for check. Fluid should be free of particles, moisture and foreign substances.

  • Page 100: Draining Of Circulating Fluid Out Of Tank

    DOC1046494-2 Chapter 7 System Maintenance 7.3.1 Draining of Circulating Fluid Out of Tank Use the clean container for circulating fluid recovery. Reuse of the recovered circulating fluid with contaminated will cause insufficient cooling and system failure. Be sure to wait until the circulating fluid obtains room temperature for its draining.

  • Page 101: Draining Of Facility Water

    DOC1046494-2 Chapter 7 System Maintenance Upon completion of fluid draining, close the valves of the main and sub tank drain ports. Add plugs to seal off ports on the rear of this system. See “7.3.2Draining of Facility Water” for plug attachment. Facility Water Outlet Plug Facility Water Inlet...

  • Page 102: Periodic Replacement Parts

    DOC1046494-2 Chapter 7 System Maintenance Remove facility water piping Remove the joints such as unions if present. Drain the facility water using the facility water inlet port. 7.4 Periodic Replacement Parts Replacement of consumables listed in the following table is recommended. Contact the system supplier for request of part replacement.

  • Page 103: Chapter 8 Appendix

    Chapter 8 Appendix 8.1 Specification 8.1.1 System Specification ◼ Specification for Fluorinated Fluid (Wide Temperature) Table 8-1 Specification for Fluorinated Fluid (Wide Temperature) Model HRZF010-WS Cooling Method Water Cooled Refrigerant Cooling Capacity (50Hz/60Hz) Operating Temperature Range deg. C -20.0 to 90.0 Temperature Stability deg.
  • Page 104 DOC1046494-2 Chapter 8 Appendix ◼ Specification for 60% Ethylene Glycol Aqueous Solution (Wide Temperature) Table 8-2 Specification for 60% Ethylene Glycol Aqueous Solution (Wide Temperature) Model HRZF010-W1S Cooling Method Water Cooled Refrigerant Cooling Capacity (50Hz/60Hz) Operating Temperature Range deg. C -20.0 to 90.0 Temperature Stability deg.

  • Page 105: Cooling Capacity

    ◼ HRZF010-WS Fluid : Fluorinated Fluid Flow Rate : Rated Flow Facility Water Temp. : 25 deg. C Fig. 8-1 Cooling Capacity of HRZF010-WS (Common to 50/60Hz) ◼ HRZF010-W1S Fluid : 60% Ethylene Glycol Aqueous Solution Flow Rate : Rated Flow Facility Water Temp.

  • Page 106: Heating Capacity

    8.1.3 Heating Capacity ◼ HRZF010-WS Fluid : Fluorinated Fluid Flow Rate : Rated Flow Fig. 8-3 Heating Capacity of HRZF010-WS *When pump inverter is operating at frequency of 60Hz (maximum) ◼ HRZF010-W1S Fluid : 60% Ethylene Glycol Aqueous Solution Flow Rate : Rated Flow Fig.

  • Page 107: Pump Performance Curve

    ◼ HRZF010-WS Fluid : Fluorinated Fluid Flow Rate : Rated Flow Fig. 8-5 H Pump Performance Curve of HRZF010-WS When circulating fluid flow rate lowers 6L/min an alarm will occur and operation can't be performed. ◼ HRZF010-W1S Fluid : 60% Ethylene Glycol Aqueous Solution Flow Rate : Rated Flow Fig.

  • Page 108: Refrigerant With Gwp Reference

    DOC1046494-2 Chapter 8 Appendix 8.1.5 Refrigerant with GWP Reference Table 8-3 GWP Reference Global Warming Potential (GWP) Revised Fluorocarbons Recovery Refrigerant Regulation (EU) No 517/2014 and Destruction Law （Based on the IPCC AR4) （Japanese Law） R454C This product is hermetically sealed and contains fluorinated greenhouse gases. 8.1 Specification HRZF Series...

  • Page 109: Communication Specifications

    DOC1046494-2 Chapter 8 Appendix 8.1.6 Communication Specifications This section provides the general outline of communications utilized in this system. For detail specification, we provide a separate system manual “Communication Specification”, which is available through your local distributor. HRZF Series 8.1 Specification...
  • Page 110 DOC1046494-2 Chapter 8 Appendix Table 8-4 Contact Signal ◼ Contact Signal Item Specification Connector No. Connector Type (This System) D-sub25P Female Connector(M2.6x0.45) Insulation Type Photocoupler Rated Input Voltage DC24V Input Signal Used Voltage Range DC 21.6V to 26.4V Rated Input Current 5mA TYP Input Impedance 4.7k...
  • Page 111 DOC1046494-2 Chapter 8 Appendix ◼ Serial RS-485 Table 8-5 Serial RS-485 Item Specification Connector No. Connector Type (this system) D-sub9P female connector Standard EIA RS485 Protocol Modicon Modbus Circuit Block Diagram HRZF Series 8.1 Specification...

  • Page 112: Alarm Signal Selection

    DOC1046494-2 Chapter 8 Appendix 8.1.7 Alarm Signal Selection User can designate one alarm signal for contact signal. See “5.3.22 Initial Setting Screen 7“ on page 5-24 for signal selecting. The following table presents the setting-alarm relationship. The alarm signal is turned OFF if the designated alarm detected.

  • Page 113: Outer Dimensions

    DOC1046494-2 Chapter 8 Appendix 8.2 Outer Dimensions Rear Left Front Fig. 8-7 Outer Dimensions HRZF Series 8.2 Outer Dimensions 8-11...

  • Page 114: Flow Chart

    DOC1046494-2 Chapter 8 Appendix 8.3 Flow Chart Refrigerating circuit Electronic Electronic Refrigerant expansion valve expansion valve pressure sensor(low) Refrigerant Refrigerant filter Temp. pressure Flow sensor Circulating Sensor switch fluid return (Rc3/4 w/plug) Circulating fluid circuit Refrigerant Thermal pressure sensor(high) fuse Circulating pump Internal Electronic...

  • Page 115: Offset Function

    DOC1046494-2 Chapter 8 Appendix 8.4 Offset Function Potential deviations in temperature between this system and your system may be concerned depending on the installation environment. The offset function falling into three types (MODE1 to 3) is assigned to calibrate deviations in temperature. See the following descriptions for the offset function.

  • Page 116: Example Of Offset Function

    DOC1046494-2 Chapter 8 Appendix 8.4.1 Example of Offset Function When the discharge temperature of the circulating fluid is at 30deg. C, heat is dissipated by 1deg. C to allow the circulating fluid in your system to be 29deg. C. Under the above condition, the following process is to be performed with the utilization of MODEs 1 to 3.
  • Page 117 DOC1046494-2 Chapter 8 Appendix ◼ When MODE 2 is Selected With OFFSET value set at -1 deg. C, TEMP PV and communication data express “29deg. C” (circulating fluid discharge temp. value + OFFSET value) that agrees with the temperature of the circulating fluid in your system.

  • Page 118: Band/Ready Function

    DOC1046494-2 Chapter 8 Appendix 8.5 BAND/READY Function Sets BAND to TEMP SP value and notifies TEMP PV value reaches within BAND range by the operation display panel or the communication. See “5.3.21 Initial Setting Screen 6” on page 5-23, for the procedure of the setting. BAND TEMP SP READY TIME...

  • Page 119: Anchor Bolt Mounting Position

    DOC1046494-2 Chapter 8 Appendix 8.6 Anchor Bolt Mounting Position Lock the brakes on casters (2 pcs. on the front) and attach the anti-seismic bracket (optional: HRZ-TK002) to secure this system. Anti-seismic bracket is an optional accessory, which is required for the installation of this system (HRZ-TK002).

  • Page 120: Compliance

    DOC1046494-2 Chapter 8 Appendix 8.7 Compliance This system conforms to the following standards. Table 8-7 Compliance EMC Directive 2014/30/EU CE Marking Machinery Directive 2006/42/EC RoHS Directive 2011/65/EU SEMI S2, S8, F47 UL60335-2-89 8.7 Compliance HRZF Series 8-18...

  • Page 121: Thermo Chiller Daily Inspection Sheet

    DOC1046494-2 Chapter 8 Appendix 8.8 Thermo Chiller Daily Inspection Sheet HRZF Series 8.8 Thermo Chiller Daily Inspection Sheet 8-19...

  • Page 123: Chapter 9 Product Warranty

    DOC1046494-2 Chapter 9 Product Warranty Chapter 9 Product Warranty 9.1 Warranty If a failure is observed in our Thermo Chiller, repair shall be provided in accordance with the warranty period and preconditions defined below at SMC’s option. Repair involves the inspection and/or replacement and/or modification of a defective part. Removed parts shall become the possession of SMC.

  • Page 124: Warranty Precondition

    DOC1046494-2 Chapter 9 Product Warranty 9.5 Warranty Precondition Proper use and inspection of this system is required to assure safe use of this system. System warranty shall satisfy the following preconditions. Please take note that warranted repair shall not be available if these preconditions are disregarded. (1) System operation shall be conducted by following operating procedure defined in the Operation Manual.
  • Page 126 Revision Rev. 2 Apr. 2024 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPAN Tel: + 81 3 5207 8249 Fax: +81 3 5298 5362 https://www.smcworld.com Note: Specifications are subject to change without prior notice and any obligation on the part of the manufacturer. ©...

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