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Pronomic Lift & Drive 90PRX Operator's Manual

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Operator's manual
Lift & Drive® 90PRX, 130PRX, 175PRX, 225PRX

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Summary of Contents for Pronomic Lift & Drive 90PRX

  • Page 1 Operator’s manual Lift & Drive® 90PRX, 130PRX, 175PRX, 225PRX...

  • Page 2: Table Of Contents

    Testing the brakes ........16 10.3 Approved attachments and 4.3.2 Testing the lift movement ......17 static load test ..........41 4.3.3 Testing the safety coupling ......18 10.4 Pronomic customized Static load test ..........18 attachments and static loadtest.....43 10.5 Static load test certificate ......44...

  • Page 3: Introduction

    1 Introduction Warranty 1.1 Product description The warranty is valid for one (1) year from the date of Lift & Drive® is an ergonomically designed lift delivery for defects in material and manufacturing. trolley to simplify handling, lifting and For the warranty to be valid maintenance must have transportation of goods.

  • Page 4: Components

    1.3 Components The appearance of the load carrier may differ from the image. Model 90/130PRX: 1. Column 2. Hand control 3. Handle bar 4. Control unit 5. Battery unit 6. Mounting shelf 7. Battery charger 8. Load carrier 9. Cross-member (upper and lower) 10.
  • Page 5 Model 175/225PRX: 1. Column 2. Hand control 3. Handle bar 4. Control unit (wide) 5. Control unit 6. Battery unit (wide) 7. Battery unit 8. Mounting shelf (wide) 9. Mounting shelf 10. Battery charger 11. Load carrier 12. Cross-member (upper and lower) 13.

  • Page 6: Signs

    Signs Verify that the following plates and decals are attached and fully readable. Control unit Serial number 220XXX-XXXXX Signs Description Placement Information Model and type of trolley 2 pcs each side of the column Safety symbol Do not use this trolley for people 2 pcs each end of lower cross-member Instruction...
  • Page 7 Max last Nutzast Charged maximum Maximum load Signs Description Placement Safety symbols and instruc- Do not stand under the load On the upperside of the control unit tion platform. Do not use this lifter for people. Keep platform in lower position when moving.

  • Page 8: Functional Description Of The Tool

    1.5 Functional description of the tool Trolleys are offered with different tools. The tool is form or specially adapted and customer unique. Tools selected depending on which application the trolley is could have an electric drive or compressed air drive. to be used for.

  • Page 9: Safety

    2 Safety CAUTION To make sure the lift trolley is used in a safe way please read this additional safety information. • Be careful when raising or lowering the load 2.1 Safety definitions carrier- do not bump into any fixed object. •...

  • Page 10: Improper Use Hazards

    2.2.7 Personal protection equipment 2.2.4 Improper use hazards WARNING WARNING • Heavy load! Always wear protective shoes • Do not use the lift trolley if there is suspicion of when operating the lift. damaged or faulty components. 2.2.5 Electrical hazards WARNING WARNING •...

  • Page 11: Storage, Disposal And Transportation

    3 Storage, disposal 3.2 Disassembly, scrapping and disposal and transportation. Disassemble the lift trolley, refer to chapter 4.1 “Unpacking and inspection”. Use the assemble instruc- tions in reverse order 3.1 Storage When the lift trolley is due for scrapping the machine, Ensure that the trolley is stored in a dry place and complete with batteries, it should be handed in to a should not have any leakage or corrosive gases...

  • Page 12: Set Up

    4 Set up 4.1.1 Orderd and deliverd as fully assembled The setup function tests and charging must be • Remove the plastic that covers the pallet. performed before first use, after transportation or If using a knife, make sure to not scratch or when the lift trolley has been stored for more than a damage any part of the lift trolley.
  • Page 13 WARNING: Heavy load! Always wear protective shoes when oper- ating the lift. 1. Place the chassis of the trolley on the floor. Engage 11. Push the lever down on the hand control to make the central brake. the column go down to its lowest position. 2.

  • Page 14: Ordered And Delivered As Partially Assembled Model 175/225 Prx

    4.1.3 Ordered and delivered as partially assembled Model 175/225 PRX ×4 ×3 ×4 WARNING: Heavy load! 5. On delivery, the control unit are attached to the Always wear protective shoes when oper- ating the lift. mounting shelf. Slide the shelf into the T-slot on the back of the column.

  • Page 15: First Time Charging

    (To remove the battery unit; refer to chapter 5.2 14. Use 13 mm wrench to tighten the four nuts on the “Remove the battery unit from trolley”). upper cross-member bracket,15 Nm. 10. Insert the hand controller into its holder. Connect 15.

  • Page 16: Basic Function Tests

    4.3 Basic function tests WARNING: Make sure that personnel cannot trip over the 4.3.1 Testing the brakes trolley or its connected cables. WARNING: Position the lift trolley in a dry and ventilated space when charging the power pack. The battery unit must be charged for min. 8 hours before performing basic function tests.

  • Page 17: Testing The Lift Movement

    Testing the central brake: Testing the directional brake: The central brake prevents the lift trolley from moving. The directional lock locks the position of the rear wheels allowing the lift trolley to travel straight for- • Move the brake rod forward to its lowest ward or backwards.

  • Page 18: Testing The Safety Coupling

    5 User instructions The vertical movement of the load carrier is operated by the hand control. Control both direction and speed with the lever on the hand control. 5.1 Battery charge 1. Engage the central brake. 2. A slight push on the lever gives low stepless speed. To read out the actual battery voltage (V) use the A hard push on the lever gives high stepless speed.

  • Page 19: Remove The Battery Unit From Trolley

    5.2 Remove the battery unit from trolley ×2 WARNING: Heavy load! Always wear protective shoes when operating the lift. 1. Engage the central brake. 2. Slide down the button on each handle. 3. When hold the button down lift the handles up to unlock the batteries position 4.

  • Page 20: Insert The Battery Unit To The Trolley

    5.3 Insert the battery unit to the trolley ×2 WARNING: Heavy load! Always wear protective shoes when operating the lift. 1. Engage the central brake. 2. Lift the battery unit by the handles. Angle the far and bottom side of the battery unit towards the holder.

  • Page 21: Charging Funktion

    5.4 Charging function Table for charging time: Charging time (h) VRLA AGM VRLA AGM VRLA AGM LiFePO4 7.2Ah 12Ah 17Ah 10Ah Charger 1.5A If there is one battery for every lift trolley, it is recommended to charge the batteries after every work shift.

  • Page 22: Charging

    5.4.1 Charging CAUTION: Do not use the lift trolley or the hand control while charging! 1. Engage the central brake. 5. Disconnect the charger from the battery unit before using the lift trolley. 2. If charging the batteries disconnected from the lift trolley, remove the battery unit from trolley.

  • Page 23: Adjusting The Handlebar

    2 justering handtag alla modeller 5.5 Adjusting the handlebar ×2 Adjusting the hand To achieve an ergonomic working position the handle- bar should be adjusted to a correct height. control bracket 1. Use one hand to hold the handlebar in place. The bracket for the hand control is mounted on the handlebar.

  • Page 24: Raising And Lowering The Load Carrier

    5.7 Raising and lowering the load carrier NOTE: The battery type LiFePO4 is equipped with a BMS CAUTION : Make sure there is enough (Battery Monitoring System) to protect the battery from space to raise the load carrier. damage. When voltage (over/under) or temperatures (high/low) is out of level BMS turns the main power supply off.

  • Page 25: Loading And Unloading

    5.8 Loading and unloading MENU System Info WARNING: Do not attempt to lower the Batt: The battery charge in procentage and load or remove the load in any in volatage way other than what the trolly are Chargings: Number of charges when control unit intended for.

  • Page 26: Declaration Of Compressed Cfg

    5.9.1 Declaration of Compressed Cfg Compressed Cfg X X X X X X X X X X X X A B C D Batteri type 1= VRLA AGM, 2= LiFePO4 Handcontrol 1=Stepless Machine type 1=Single, 2=Telescope (two swiches), 3=Telescope basic (one swich), 4=Parallel, 5=Separate Motor function 1=Standard...

  • Page 27: Maintenance

    Check all the electrical connectors and visible wires for wear and tear. If dirty remove in a safe manner. Always replace broken or suspected broken parts. Use parts supplied and approved by Pronomic. • Nuts and bolts Make sure all nuts and bolts are tightened.

  • Page 28: Battery Unit Performance

    7 Battery unit performance Even if the battery indicates a full charge, it may be necessary to replace it with a new one. After charge, check the battey by raiseing and lowering the load car- Damage to the battery can be caused by wear, sub- rier a few times.

  • Page 29: Replacing The Batteries/Fuse Vrla Agm 12Ah

    Replacing the batteries/fuse VRLA AGM 12Ah +24V +24V 5. At the blade receptables of the cables detach the fuse and its holder from the batteries. WARNING: Electrical hazard! (For fuse replacement, figure i; replace the fuse in Make sure that no charger is connected to the battery unit.

  • Page 30: Replacing The Batteries/Fuse Vrla Agm 17Ah

    Replacing the batteries/fuse VRLA AGM 17Ah +24V 6. Detatch the cables from the batteries. WARNING: Electrical hazard! Make sure that no charger is 7. Disconect the fuse by the two screws. connected to the battery unit. For fuse replacement, replace the fuse. Reconnect cables figure 5.

  • Page 31: Spare Part List

    8 Spare part list Spare part number Description Used for Remote control 21450 Stepless remote control All control units 21462 Stepless remote control +400 chord All control units Motor controller 220007-100 Motor controller 90PRX (Curtis) Control units 220410, 220411 220007-101 Motor controller 130/175/225PRX (Curtis) Control units 220412,220413 220414 220007-CF...
  • Page 32 Batteries 220486 Battery kit, 2x 12V/7.2Ah, lead-acid VRLA AGM, 220420 17547A Battery, 12V/12Ah, VRLA AGM 220422 19138 Battery, 12V/ 17Ah, lead-Acid VRLA AGM 220423 Wheels 19118-02 Rear wheel, standard, d=150mm Wheel fram/legs, Standard height 17555 Rear wheel, Low-built, d=100mm Wheel fram/legs, low-built 20010-01 Front wheel castor, standard, d=100mm Wheel fram/legs, Standard height...

  • Page 33: Troubleshooting

    9 Troubleshooting Remedy The lift trolley is designed for safe and efficient operation. Follow the provided routine maintenance and instruc- tions. If problems arise, some guidance is provided below. If the problem persists after these actions, contact your dealer or supplier. Remedy If the load carrier does not move at all, or very slowly Verify that the battery unit is correct mounted.

  • Page 34: Fault Codes

    Fault codes The display located centrally on the control unit can Any reacuring Fault codes will be saved under fault show various status ID:s (Fault codes). The Fault codes codes. show upon startup by pressing “Enter” or by accessing After a problem has been diagnosed and corrected, the Service meny by using the push buttons.

  • Page 35: Technical Data

    10 Technical data General Machine type: Electrically operated material lift - Lift trolley Model Lift & Drive – 90PRX/130PRX/175PRX/225PRX Mains voltage 230 V AC 50 Hz or 115 V AC 60 Hz Safety IP class IP 2X IP 3X (battery unit and electrical control units) Vibration Vibrations do not exceed 2.5 m/s²...
  • Page 36 Power Electronics VRLA AGM 90PRX Control unit Part Number 220410 / 220410-CF Description Electronic module VRLA AGM, 15A Motor power /voltage 15A, 0-24V Power output 30A, 0-24V Battery unit Part number 220420 Description Battery unit 24V/7.2Ah VRLA AGM Battery Technology Absorbent Glass Mat VRLA AGM Battery Design Life 3-5 years...

  • Page 37: Ce-Declaration

    Power Electronics LiFePO4 90PRX Control unit Part Number 220411 / 220411-CF Description Electronic module LiPo, 15A Motor power / voltage 15A, 0-24V Power out 30A, 0-24V Battery unit Part number 220421 Description Battery unit 24V/10Ah, LifePo4 Battery Technology Absorbent Glass Mat VRLA AGM Battery Design Life >2000cycles @1C,100% DOD, more than 10 years Power Electronics LiFePO4 130PRX/175PRX/225PRX...
  • Page 38 220522- xxxxx 220532- xxxxx 220504- xxxxx 220513- xxxxx 220523- xxxxx 220533- xxxxx Authorized to compile the techni- Samuel Pierre, Pronomic AB, BOX 5504, 192 05 Sollentuna, SWEDEN cal file: Applied EC directives: 2006/42/EC Machinery Directive 2014/30/EU EMC Directive Applied standards: SS-EN ISO 12100:2010 Safety of machinery - General principles for design –...

  • Page 39: Electrical Schedule

    10.2 Electrical schedule J111 J103 J102 J110 J110 J108 J101 J104 J106 16pin FUSE4...
  • Page 40 J111 J103 J102 J110 J110 J108 J101 J104 J106 16pin FUSE8...

  • Page 41: Approved Attachments And Static Load Test

    2006/42/EC. For trolleys with customer-adapted tool ref. to chapter 10.4 Pronomic customized attachments and loadtest The trolley is marked with a maximum load sign. customer project. The maximal load sign is clearly placed on top of the control unit ref.
  • Page 42 Rated capacity (Label) Kg Part no Discription Test load production (x1,25) Prong 17241 Pin for roll handling, 130kg 90/130P 90/130PRX 19201 Pin for roll handling, 160Kg 90/130P 90/130PRX Squeeze tool 220604 Squeeze & Turn, w/o arms, 60 kg, 90/130P 220605 Squeeze &...

  • Page 43: Pronomic Customized Attachments And Static Loadtest

    HT Turn, slipring x4 Column 220615 Telecopic column 70 kg, 90/130PRX 220608 Telescopic column 160kg, 175/225PRX 10.4 Pronomic customized attachments and static loadtest Loadtest for a trolley with Pronomic customized attachments is made according to the information from the project: ..............Project no ......................

  • Page 44: Static Load Test Certificate

    Refer to chapter 10.3 Approved attachment and load test When trolley is delivered with “Pronomic customized attachment” Refer to chapter 10.4 Pronomic customized attachment and load test This machine has undergone a dynamic load test with the above mentioned load as well as a static load test with a testfactor of 1.25x its max load.
  • Page 45 Box 5504 192 05 Sollentuna Sweden +46 (0)8-544 706 60 sales@pronomic.com pronomic.com 2023 Pronomic AB All rights reserved. All information quoted is believed to be correct at time of print. Pronomic reserves the right to alter product specifications without prior consultation...

This manual is also suitable for:

Lift & drive 130prxLift & drive 175prxLift & drive 225prx

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